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1.
通过自主设计的多流体多次注射成型装置研究二次剪切应力场和复杂温度场对高密度聚乙烯晶体形态发展的影响.用偏光显微镜(PLM)和扫描电子显微镜(SEM)分析了多流体多次注射成型(multi-fluid multi-injection molding,MFMIM)和传统注射成型(conventional injection ...  相似文献   

2.
从注射制品形态控制和结构表征的角度探讨高分子材料加工-形态-性能之间的关系.研究中采用动态保压成型方法来制备注射样品,在注射成型过程中引入剪切应力场的作用,制得的样品表现出明显的多层次结构,从外向里分别为皮层、剪切层、芯层,表现出不同的相形态、结晶形貌以及取向行为.研究发现,剪切应力对聚烯烃的形态发展和结构变化具有重要影响.在剪切应力的作用下,聚烯烃共混物中分散相会发生变形、取向,从而导致共混物的相转变点发生移动;结晶形态从球晶转变为shish-kebab结构;聚烯烃共混物在高剪切应力下相容,低剪切下发生相分离;HDPE/PP共混物的注射制品中出现附生结晶等现象.  相似文献   

3.
研究了剪切作用对二次注射成型聚丙烯连接界面形态演变的影响.利用偏光显微镜研究了连接界面距离浇口不同区域和不同位置的形态差异,探索了连接界面形态的演变规律,通过改变注射压力和注射速度对其加以验证,并通过DSC分析证实了形态结构的差异.研究表明:剪切作用对连接界面形态的影响显著,在高剪切作用下分子链沿流动方向取向程度高,不利于其规整排列并沿垂直界面方向生成横晶;可以通过注射压力和注射速度来控制连接界面的剪切作用,从而得到具有完善横晶结构的连接界面形态.  相似文献   

4.
气体辅助注射成型表层熔体形成机理的分析   总被引:2,自引:0,他引:2  
基于等温条件下下幂律流体的流动分析,对圆管气体辅助注射成型过程中影响表层熔体形成的因素进行了分析,指出在等温条件下牛顿流体所形成的表层熔体厚度比值约为0.3,接近试验值0.34-0.37,非牛顿流体的值(<0.3)小于实际气辅成型值(约0.38)。文中对产生这一偏差的非等温条件下的影响因素进行作了进一步的分析,认为除了熔体温度、模具温度以及气体延迟时间对聚合物表层熔体的形成有重要影响,熔体/气体前沿之间的压力梯度值以及熔体/气体界面之间的剪切应力都对气体穿透过程中表层熔体的形成有重要影响。  相似文献   

5.
利用自行研制的低频振动注射实验装置探讨HDPE振动注射试样力学性能和微观形态之间的关系 .实验中对常规注射和振动注射成型的试样力学性能和微观形态进行了对比实验 .SEM实验结果显示 ,振动注射制件芯层的形态由常规注射的球晶转变为垂直于振动波传递方向排列的片晶结构 ,在剪切层中同时存在串晶或柱状堆砌的片晶结构 .频率的改变 (0 相似文献   

6.
反应注射成型聚氨酯互穿聚合物网络的进展   总被引:2,自引:0,他引:2  
范连华  胡春圃 《高分子通报》1997,(3):129-134,143
本文将介绍有关反应注射成型聚氨酯同步互穿聚合物网络(RIM SIN)方面的研究工作。综合文献报道和我们研究扬实验工作,重点描述了不饱和聚酯树脂或乙烯基酯树脂为刚性相的聚氨酯互穿聚合物网络,讨论了它们的生成反应动力学及其形态结构发展进程,并与样品力学性能相关联。  相似文献   

7.
不同于传统注射成型,多熔体多次注塑成型(M3IM)过程中存在特殊的二次流动场和温度场,导致其试样的形态结构与演变规律更加复杂.本文采用实验与模拟相结合的方法,详细探究了熔体沿流动方向上二次流动过程中剪切场和温度场的分布,及其对试样形态结构的影响.结果发现,一次注射聚偏氟乙烯(PVDF)熔体是由一次流动层和二次流动层两部分所构成,且在一次流动层末端形成熔体突破区.此外,剪切场和温度场在熔体突破区前段、中段和后段存在显著差异,导致试样微观结构沿流动方向呈多级分布,即在突破区前段PVDF形成取向结构,而在突破区段PVDF受到强的二次剪切作用,形成了大量β晶和取向结构.与此不同,在突破区后段,PVDF则主要受到二次剪切生热作用的影响,形成了具有较高熔点(~190℃)的特殊“亮带”结构.  相似文献   

8.
几种采用熔体注射成型实现聚合物自增强的方法   总被引:4,自引:0,他引:4  
对当前常用的几种注射自增强方法进行了归纳和总结介绍了高压注射法、拉伸流动法和剪切控制法等几种实现单向自增强的方法以及注射压制二步法、摆动注射法、旋转注射法和剪切控制法等实现双向自增强的方法。  相似文献   

9.
采用GLS(Galerkin/least-squares)、SUPG(Streamline upwind/Petrov-Galerkin)、GGLS(Galerkin gradient least-squares)等方法对塑料注射成型过程进行三维数值模拟以获取速度、压力与温度场,基于剪切应力引起分子链取向并导致平衡熔点...  相似文献   

10.
半结晶聚合物注射成型中结晶动力学的数值模拟   总被引:1,自引:0,他引:1  
对半结晶聚合物注射成型过程及其结晶过程进行偶合模拟,分析了二者的相互影响.具体是在注射成型数值模拟中考虑结晶动力学效应,分别在本构方程、能量方程及材料物性参数方程中引入反映结晶效应的参数;同时在结晶动力学计算中考虑流动诱导效应,从能量的角度提出并使用修正的动力学模型,用材料流动过程的耗散能表征流动对结晶的影响.通过对等规聚丙烯(iPP)和聚对苯二甲酸乙二醇酯(PET)两种半结晶聚合物注射过程模拟结果的分析比较,证实成型过程具有加速结晶的作用.同时,材料的结晶也对注射成型加工过程,尤其是保压与冷却过程的温度场分布有较大的影响.  相似文献   

11.
张杰 《高分子科学》2016,34(12):1479-1489
High density polyethylene (HDPE) with moderate content of crosslink network (CPE) was successfully prepared through chemical method. Specimens for structural characterization have been molded by conventional injection molding (CIM) and pressure vibration injection molding (PVIM). Influence of crosslink network on hierarchical morphology distribution and mechanical properties was systematically studied. Polarized light microscopy (PLM) revealed that both CIM and PVIM PE samples have a typical “skin-core” structure and the thickness of shear layer of CIM PE and PVIM CPE samples obviously increase. Scanning electron microscopy (SEM) showed that shish-kebab structures are clearly observed in shear layer of CIM CPE sample, indicating that the crosslink network can surely improve the formation of shish-kebab structures. Moreover, we suppose that shish-kebab structures emerged in shear and core layer of PVIM CPE sample. Wideangle X-ray diffraction (WAXD) and small-angle X-ray scattering (SAXS) confirmed that more orientation and shish-kebab structures form even in core layer of PVIM CPE sample, which demonstrated that the hierarchical morphology was apparently altered by periodical shear and crosslink network. Finally, the mechanical properties revealed that this oriented structure increase the tensile strength from 31 MPa of CIM PE sample to 46 MPa of PVIM CPE sample. However, the tensile behavior tended to change from ductile fracture to brittle fracture.  相似文献   

12.
利用元胞动力学方法在二维情况下对浓度、取向序参量的含时Ginzberg-Landau方程进行数值求解,研究了液晶聚合物/柔性链聚合物共混体系的相分离动力学,考察了浓度、取向有序过程的耦合对相分离形态的影响.结果表明,此耦合作用对相分离的时间进程以及相分离图样的空间排布都有影响.液晶聚合物的取向有序相当于增加了两组分间的不相容性而促进两相分离;两个序参量在热力学方面的耦合使液晶聚合物趋向于沿着界面方向取向,而动力学方面的耦合使液晶聚合物分子沿着其取向方向扩散,相分离图样的空间排布由这两种效应共同决定通过极化率张量的定义用数值方法模拟得到了相分离体系的小角光散射图样,结果表明,散射强度分布具有方位角依赖性,它是由浓度、取向序参量的空间变化共同决定的.  相似文献   

13.
Formation of shish-kebab crystals using a bimodal polyethylene system containing high molecular weight(HMW)component with different ethyl branch contents was investigated.In situ small-angle X-ray scattering(SAXS)and wide-angle X-ray diffraction(WAXD)techniques were used to monitor the formation and evolution of shish-kebab structure sheared at low temperature in simple shear mode and low rate.Only the bimodal PE with no branch formed shish-kebab crystals at the shear temperature of 129℃,and the shish length increased with the crystallization time,while bimodal PE with branch has no observable shish under the same conditions.The degree of crystallization for bimodal PE with no branch increased with time up to above 7%,while those with ethyl branch increased continually up to above 23%.Furthermore,bimodal PE's Hermans orientation factor with no branch increased to 0.60,while those with ethyl branch only increased to a value below 0.15.This study indicated that the shish-kebab crystal formed at the low temperature of 129℃is due to the stretch of entangled chains under shear for the bimodal PE with no branch.Only partly oriented lamellar crystals were formed for the bimodal PE with ethyl branch.All the results at the shear temperatures higher,closed to,and lower than the melting point,the modulation of shish crystals formation owing to different mechanisms of the coil-stretch transition and the stretched network by changing shear temperature was achieved in the bimodal PE samples.  相似文献   

14.
Nanostructured polymer‐based solar cells (PSCs) have emerged as a promising low‐cost alternative to conventional inorganic photovoltaic devices and are now a subject of intensive research both in academia and industry. For PSCs to become practical efficient devices, several issues should still be addressed, including further understanding of their operation and stability, which in turn are largely determined by the morphological organisation in the photoactive layer. The latter is typically a few hundred nanometres thick film and is a blend composed of two materials: the bulk heterojunction consisting of the electron donor and the electron acceptor. The main requirements for the morphology of efficient photoactive layers are nanoscale phase segregation for a high donor/acceptor interface area and hence efficient exciton dissociation, short and continuous percolation pathways of both components leading through the layer thickness to the corresponding electrodes for efficient charge transport and collection, and high crystallinity of both donor and acceptor materials for high charge mobility. In this paper, we review recent progress of our understanding on how the efficiency of a bulk heterojunction PSC largely depends on the local nanoscale volume organisation of the photoactive layer.

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15.
研制了一套蚀刻方法并对聚对苯二甲酸乙二醇酯/对羟基苯甲酸/对苯二甲酸/对苯二酚(PET/HBA/TA/HQ)体系的共聚酯液晶试样断面进行蚀刻,并用扫描电镜观察,发现此类共聚酯中存在两相结构.当PET摩尔分数小于50%时,分散相呈球状且富含PET,连续相富含全芳族链段;当PET摩尔分数等于或大于50%时,分散相和连续相结构发生颠倒,连续相富含PET,分散相球状粒子富含全芳族链段且为纤维状结构.因此可以断言,用熔融缩聚方法制备的PET/HBA/TA/HQ四元共聚酯不是无规共聚物,而是嵌段共聚物.  相似文献   

16.
On the premise of strongly crystalline materials involved, it is a challenge to control the phase separation of bulk-heterojunction donor/acceptor active layer to fabricate high-performance polymer solar cells (PSCs). Herein, we develop a molecular design strategy of the third component to synthesize three guest materials (namely BTPT, BTP-Th, and BTP-2Th) to address this issue. We investigate and reveal the effect of crystallinity and miscibility of the third component in controlling the phase separation of Y6-derivatives-based blend film. As a result, a remarkable power-conversion efficiency of 18.53 % is obtained in the ternary PSC based on PTQ10 : m-BTP-PhC6 with BTP-Th as the third component, which is a significant improvement with regard to the efficiency of 17.22 % for the control binary device. Our study offers a molecular design strategy to develop a third component for building ternary PSCs in terms of crystallinity and miscibility regulation.  相似文献   

17.
介质和力场协同作用对纳米纤维素形貌结构的调控   总被引:1,自引:0,他引:1  
纤维素是一种由直链多聚糖通过糖苷键连接而成的巨型线性高分子,纤维素分子链通过氢键紧密排列形成纤维素晶体.由于纤维素晶体具有优良的化学可修饰性和机械性能等优点,纳米化加工的纤维素可广泛应用于日常生活和工业生产的各个领域.本文主要介绍了本课题组在机械剪切力作用下,实现纤维素纳米化并同时进行亲水或疏水改性的研究进展,重点介绍了介质极性对纤维素分子链之间相互作用的影响,并通过改变分子链之间的相互作用来调控纳米化纤维素的形貌和亲、疏水性.提出机械外力和环境极性协同作用下,晶面导向剥离纤维素的理论.  相似文献   

18.
The morphological features of carbon nanotube (CNT) polymer composites and their influence on the effective modulus are evaluated. The considered features include bundle formation from the helical sub‐bundles made of individual CNTs. The formation of bundles is considered as a result of agglomeration of individual nanotubes above and below onset of percolation and is related to electrical conductivity. The proposed geometrical model yields a bundle diameter that agrees closely with that of the experimentally measured by voltage‐contrast method and scanning electron microscopy analysis of polyimide nanocomposites. The proposed micromechanical analytical model includes the helical structure of a bundle and provides close agreement of the effective Young's modulus of nanocomposite over a wide range of CNT content. It is shown that considering the helical structure of CNT bundles and its effect on bundle modulus is vital for predicting the effective modulus of CNT‐polymer nanocomposite.

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19.
采用种子乳液聚合的方法制备PMMA/P(AN-MMA)纳米复合粒子,在第二阶段聚合过程中分别采用水溶性引发剂、油溶性引发剂以及氧化还原引发体系,通过透射电子显微镜(TEM)来观察复合乳胶粒子的形态结构,得到的PMMA/P(AN-MMA)纳米复合粒子为半球形结构,与热力学理论预测结果一致。  相似文献   

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