Temperature rising elution fractionation of PP/PE alloy and thermal behavior of the fractions

In this paper, a PP/PE alloy prepared by sequential polymerization of ethylene and propylene was fractionated with temperature rising elution fractionation and a variety of fractions were obtained. Thermal analysis was conducted to probe the microstructures of fractions. Four types of fraction with different melting behaviors were identified: random copolymer with no melting peak, multiple-block ethylene-propylene copolymer exhibiting plural melting peaks, ethylene-predominant copolymer with single melting peak and ethylene-propylene block copolymer with double melting peaks. The production of these components was also discussed in terms of polymerization process and the nature of active sites in the catalyst.     

Calibration curve establishment and fractionation temperature selection of polyethylene for preparative temperature rising elution fractionation

A series of copolymers of ethylene with 1-hexene synthesized using a metallocene catalyst are selected and mixed. The blend is fractionated via preparative temperature rising elution fractionation(P-TREF). All fractions are characterized via high-temperature gel permeation chromatography(GPC), 13 C nuclear magnetic resonance spectroscopy(13C-NMR), and differential scanning calorimetry(DSC). The changes in the DSC melting peak temperatures of the fractions from P-TREF as a function of elution temperature are almost linear, thereby providing a reference through which the elution temperature of TREF experiments could be selected. Moreover, the standard calibration curve(ethylene/1-hexene) of P-TREF is established, which relates to the degree of short-chain branching of the fractions. The standard calibration curve of P-TREF is beneficial to study on the complicated branching structure of polyethylene. A convenient method for selecting the fractionation temperature for TREF experiments is elaborated. The polyethylene sample is fractionated via successive self-nucleation and annealing(SSA) thermal fractionation. A multiple-melting endotherm is obtained through the final DSC heating scan for the sample after SSA thermal fractionation. A series of fractionation temperatures are then selected through the relationship between the DSC melting peak temperature and TREF elution temperature.     

Characterization of impact polypropylene copolymers by solvent fractionation

The compositional heterogeneity of two impact polypropylene copolymers(IPCs) was studied by a combinatory investigation of temperature rising elution fractionation(TREF) and solvent fractionation.The chain structures and composition of fractions obtained from solvent fractionation were examined in detail.The TREF results shows that there are much more E-P segmented copolymer and more uniform distribution of ethylene sequence in IPC-1,which is responsible for its better comprehensive mechanical performance.The fractions from hexane and heptane are ethylene-propylene rubber phase and E-P block copolymers respectively.The result of solvent fractionation method also shows that custom hexane or heptane extractions can not extract the E-P copolymer completely.     

Comparison of chain structures between high-speed extrusion coating polyethylene resins by preparative temperature rising elution fractionation and cross-fractionation

Two polyethylene(PE) resins(samples A and B) are synthesized as high-speed extrusion coatings with similar minimum coating thickness and neck-in performance but different maximum coating speeds. Both samples are separated into seven fractions using preparative temperature rising elution fractionation. The microstructures of the original samples and their fractions are studied by high-temperature gel permeation chromatography, Fourier transform infrared spectroscopy, 13 C nuclear magnetic resonance spectroscopy, differential scanning calorimetry, and successive self-nucleation/annealing thermal fractionation. Compared with sample B, sample A has a broader MWD, more LCB contents, and less SCB contents. Moreover, sample A contains slightly more 30 °C and 50 °C fractions with lower molecular weights, and more fractions at 75 °C and 85 °C with higher molecular weight. The chain structure and its distribution in the two PE resins are studied in detail, and the relationship between the chain structure and resin properties is also discussed.     

Annealing induced microstructure and mechanical property changes of impact resistant polypropylene copolymer

The effects of annealing on microstructure and mechanical properties of an impact resistant polypropylene copolymer(IPC) were investigated. Different annealing temperatures ranging from 80 °C to 160 °C were selected. The phase reorganization of IPC during annealing process was studied through morphological characterization technologies, including scanning electron microscopy(SEM) and transmission electron microscopy(TEM). The crystalline structure changes in the IPC sample, including the i PP matrix and PE component, were investigated using wide angle X-ray diffraction(WAXD) and differential scanning calorimetry(DSC). Dynamic mechanical analysis(DMA) was used to analyze the relaxation extent of IPC before and after annealing. The results showed that annealing induced phase reorganization in IPC and the degree of phase reorganization depended on annealing temperature. The annealed IPC samples exhibited largely increased crystallinity compared with the unannealed one. Intensified damping peak with increased molecular chain mobility was achieved for the annealed IPC samples. At an appropriate annealing temperature(140 °C), largely enhanced impact strength was achieved for the annealed IPC sample. The toughening mechanisms were analyzed based on the phase reorganization and relaxation behavior.     

Effect of operation parameters on temperature rising elution fractionation and crystallization analysis fractionation

Crystallization analysis fractionation and temperature rising elution fractionation are two techniques used to estimate the chemical composition distributions of semicrystalline copolymers. This study investigates the cooling rate and cocrystallization effects for both techniques with a series of ethylene/1‐olefin copolymers and their blends. Ideally, both techniques should operate in the vicinity of thermodynamic equilibrium so that crystallization kinetic effects are avoided. The results show that, in fact, crystallization kinetic effects play an important role at the typical cooling rate used with both techniques. Cocrystallization is significant when fast cooling rates are used. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1762–1778, 2003     

The role of microstructure in the pyrolysis of polypropylene. A preliminary study on the syndiotactic stereoisomer

The pyrolysis of two syndiotactic polypropylene samples with different molar mass and microstructure has been studied by means of TGA. The volatiles evolved have been analysed as a whole by mass spectrometry. The relative content of the different low mass alkenes, alkanes and dienes provides a fingerprint which has been used to asses the similarity of the mechanism. The changes in the apparent E_a with conversion have been shown by means of the Friedman’s method.The results show that, even though the chemical pattern is identical in both samples, important differences in the E_a trends are found. Such disparity in the energy requirements for the pyrolysis to take place can be reasonably attributed to the different microstructure of the samples.     

Controlling the evolution of polypropylene microstructure during melt free radical modification using zinc dithiocarbamate with different N-substituted groups

The effects of zinc dithiocarbamates on degradation and branching of polypropylene (PP) were studied during melt radical modification using a tri-functional monomer (trimethylol propane triacrylate (TMPTA)). High-temperature size-exclusion chromatography (HT-SEC) coupled with differential refractive index detector (DRI), light scattering detector (LSD) and viscometer detector (VD) and rotational rheometry were used to analyse the microstructure of modified PP samples. The chemical structure of the N-substituted group showed an important influence in controlling the evolution of PP microstructure during melt radical reaction. The chain cleavage of PP was controlled in the presence of zinc N, N-dimethyldithiocarbamate (ZDMC), and a substantial long chain branched (LCB) fraction was formed. Without co-agent, the molecular weight of PP decreased measurably, and only a minor LCB fraction was formed. Importantly, considerable amounts of highly branched (microgel and hyperbranched) structures were formed in this case.     

Effects of coating amount and particle concentration on the impact toughness of polypropylene/CaCO3 nanocomposites

The effects of the coating amount of surfactant and the particle concentration on the impact strength of polypropylene (PP)/CaCO₃ nanocomposites were investigated. Nanocomposites prepared with monolayer-coated CaCO₃ nanoparticles had the best mechanical properties, including Young’s modulus, tensile yield stress and impact strength because of the good dispersion of the nanoparticles in the polymer matrix. In addition, the good dispersibility of the monolayer-coated nanoparticles allowed us to study the effects of particle concentration on the impact strength of the nanocomposites. H-PP and E-PP, which were the low and high molecular weight PPs, respectively, were used as polymer matrices. Critical particle concentrations of 10 and 25 wt% corresponding to an abrupt increase in the impact toughness were determined for the E-PP and H-PP nanocomposites, respectively. Good particle dispersion in a polymer matrix is the prerequisite for the calculation of the critical ligament thickness using the critical particle concentration. We propose that the observed critical ligament thickness actually corresponds to the critical thickness at which the plane-strain to plane-stress transition occurs. In addition, the critical ligament thickness of a nanocomposite depends on the properties of the polymer matrix, such as molecular weight, even for a given type of polymer.     

Analytical temperature rising elution fractionation of different polyethylene types using a column filled with carbon nanotubes

A high temperature gel permeation chromatograph (GPC) was coupled with a gas chromatograph (GC) oven to obtain an analytical temperature rising elution fractionation (TREF) system with evaporative light scattering detection. On this instrument, a new column partially filled with pristine carbon nanotubes (CNT) was tested by evaluating the elution profiles in function of temperature (thermograms) of different polyethylene (PE) types. By comparing these thermograms with those obtained with a traditional TREF column filled with metallic wires, the adsorption of polymer chains on the pristine CNT was clearly evidenced. The thermograms given by the column filled with CNT are similar with those provided by literature when chromatographic columns filled with porous graphitic carbon are used for this application, usually described as high temperature thermal gradient interaction chromatography (HT-TGIC).     

Role of the interphase dynamics in the induction time of the thermo-oxidation of isotactic polypropylene

This work completes an earlier study on the influence of molar mass and microstructure on the thermal stability of low molar mass isotactic polypropylenes (iPP). The relative dependence of induction time (t_i) on both parameters has been assessed for new metallocene iPP samples (M-PP) with molar masses from 65,000 to 182,000. The new M-PP series includes one metallocene ethylene-propylene copolymer (M-EP) with an ethylene content of 2.6 mol%.When the new t_i data are considered together with those previously reported, neither the molar mass nor the microstructure, taken as sole parameters, is able to explain the global t_i evolution of the M-PP samples.On the basis of the results corresponding to the M-EP copolymer, it is proposed that local chain dynamics occurring at high free volume regions, associated to propylene segment interruptions, play a main role in the ability of the interphase to initiate the oxidation. The correlation of the characteristic interphase chain dynamics, as measured by DMTA, with t_i data supports this suggestion. This hypothesis provides a more unified insight about the actual origin of the iPP thermo-oxidation, as it integrates the influence of parameters which have been found to drive partially the thermal stability of iPP, in particular, molar mass and microstructure.     

Vibration assisted extrusion of polypropylene

A new homemade apparatus, i.e. vibration assisted extrusion equipment, is employed to extrude polypropylene. Vibration assisted extrusion is based on the application of a specific macroscopic shear vibration field. Reduction of apparent melt viscosity as a function of vibration frequency is measured at different screw speeds and die temperatures. The effect of the process is investigated by performing mechanical tests, differential scanning calorimetry studies, polarized light microscopy and wide-angle X-ray diffraction. It is found that, compared with conventional extrusion, vibration assisted extrusion could effectively improve the rheological properties of PP melt by incorporating an extra shear vibration field. Both the tensile strength and elongation at break increased under the shear vibration field. For vibration assisted extrusion samples, both the melting temperature and crystallinity increased, accompanied by remarkable grain refinement. Vibration assisted extrusion induced a significantly enhanced bimodal orientation with a high fraction of a*-oriented α-crystallites, while only a limited improvement in the flow direction orientation. A structural model, i.e. bimodal c-axis and a*-axis orientation of PP macromolecular chains, was adopted to explain the experimental results.     

Correlation of the elution behavior in temperature rising elution fractionation and melting in the solid‐state and in the presence of a diluent of polyethylene copolymers

Compositionally homogeneous poly(ethylene‐α‐olefin) random copolymers with 1‐butene and 1‐hexene comonomers have been studied. The melting of solution‐crystallized specimens of these copolymers in the presence of trichlorobenzene as a diluent with differential scanning calorimetry (DSC) is well correlated with analytical temperature rising elution fractionation (A‐TREF) elution temperature profiles. This indicates that the A‐TREF experiment is essentially a diluent melting experiment. Furthermore, the correction of the corresponding solid‐state melting endotherms of these copolymers with Flory's diluent melting equation yields curves that also correlate very well with the DSC diluent melting curves and the A‐TREF elution temperature profiles. Values of χ, the Flory–Huggins interaction parameter, are determined for these copolymers in trichlorobenzene. χ decreases as short‐chain branching increases. The A‐TREF elution temperature profiles of one of these copolymers are the same, within experimental error, for dilute‐solution crystallizations of the copolymer performed over an extremely broad time schedule (10 s to 3 days). This indicates the profound effect of the branches, as limiting points of the ethylene sequences, in controlling the crystal thickness distribution, which in turn controls the melting point in the presence of the diluent, or the elution temperature from the A‐TREF. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2819–2832, 2001     

Impact behaviour of polypropylene filled with multi-walled carbon nanotubes

Multi-walled carbon nanotubes/polypropylene composites were compounded using a twin-screw extruder. Here, nanotubes with different lengths, i.e. 1-2 μm and 5-15 μm, respectively, were applied at a constant volume content of 1%. Notched Charpy impact tests showed that toughening effects of nanotubes depended highly on testing temperatures. The impact resistance was notably enhanced at a temperature above the glass transition temperature of matrix. Longer nanotubes performed more effective in toughening compared to the shorter ones. The increment of impact resistance of nanotube-filled polypropylene was considered due to enhanced load-carrying capability and much-increased deformation of matrix. SEM fractography further revealed the toughening mechanisms in a micro-scale. The impact energy was improved via nanotube breakage and pullout, which likely led to a series of energy consuming actions. In addition, the smaller spherulite size induced by nanotubes would be favourable to the impact resistance partially.     

Stereochemical heterogeneity of biodegradable poly(L‐lactide) homopolymer as revealed by temperature rising elution fractionation and successive self‐nucleation/annealing thermal fractionation

Commercial poly(L ‐lactide) is typically heterogeneous in chain structure due to the existence of a small amount of D ‐lactyl units that are produced by the racemization reactions during the synthesis. In this article, the stereochemical heterogeneity of two commercial poly(L ‐lactide) was investigated with temperature rising elution fractionation (TREF) and successive self‐nucleation/annealing (SSA) thermal fractionation. For both samples, three fractions were collected and characterized with rotatory power analysis and DSC. The fractions show distinct optical purity and DSC results, which reflect the structure differences among them directly. After SSA treatment, the observation of multiple endotherms for each physically separated fraction confirms the fractionated sample contains a heterogeneous intermolecular and intramolecular distribution of defects. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Characterization of complexes formed by polypropylene imine dendrimers and anti-HIV oligonucleotides

Current anti-HIV therapies are capable of controlling viral infection but do not represent a definitive cure. They rely on the administration of antiretroviral nucleoside analogues, either alone or in combination with vectors. Dendrimers are branched, synthetic polymers with layered architectures, promising non-viral vectors in gene therapy. The aim of the paper was to study the interactions between three anti-HIV antisense oligonucleotides (ODNs): SREV, ANTI TAR, GEM91 and different generation polypropylene imine dendrimers (PPI) by monitoring changes in the fluorescence polarization of fluorescein attached to the ends of the ODNs when increasing concentrations of dendrimers were added. Laser Doppler electrophoresis, dynamic light scattering (DLS) and transmission electron microscopy (TEM) were used to characterize, respectively, zeta potential, particle size and morphology of dendriplexes formed in different molar ratios. Antisense oligonucleotides interacted with polypropylene imine dendrimers in different molar ratios depending on generation. Zeta potential of dendriplexes varied from (-25 to -21) mV to -5 mV (for PPIG3 and PPIG4 complexes) and to zero (for PPIG2 complexes). The structures presented a polydisperse size from about 50 nm to even 700-800 nm by TEM and about 250 nm by DLS. It means that besides single dendriplexes, aggregates were also present.     

Characterization of substituted polyacetylene microstructure by pyrolysis gas chromatography

A series of substituted acetylenes has been polymerized with WOC14/Ph4Sn metathesis catalyst and [Rh(cod)OMe]2 insertion catalyst, and the thermal degradation of the polyacetylenes prepared has been studied using pyrolysis capillary gas chromatography (Py-GC) with flame ionization and mass spectrometric detection to obtain information on the effect of the catalyst on the head-tail (H-T) isomerism of polyacetylenes (poly(phenylacetylene), poly[(4-methylphenyl)acetylene], poly(benzylacetylene), poly((2-fluorophenyl)acetylene], poly[(3-fluorophenyl)acetylene], and poly[(4-fluoro-phenyl)acetylenel). Cyclotrimers have been found to be the main pyrolysis products in all cases. Direct Py-MS connection was used to determine the temperature profiles of the released pyrolysis products. 1,3,5-Trisubstituted benzenes were found to be the predominant pyrolysis products of the polymers prepared with the insertion catalyst, which proves the presence of long head-to-tail sequences of monomeric units in these polyacetylenes. On the other hand, both 1,2,4- and 1,3,5-trisubstituted benzenes are present in significant amounts in the pyrolysis products of polymers prepared with the metathesis catalyst, which proves the presence of a significant content of the head-to-head (HH) and tail-to-tail (TT) linkages in these isomers of polyacetylenes. Contents of the regular (HT) and inverse (HH-TT) monomer linkages (RML and IML, respectively) in polymer chains were determined from the relative amounts of di-, tri-, and tetrasubstituted benzenes found in the Py-GC products.     

Effect of multiple extrusion on molecular structure of polypropylene impact copolymer

Neat and multiple processed polypropylene impact-copolymer (ICPP) were fractionated using series of hydrocarbon solvents with increasing solvent power. The analyses of the fractions obtained in successive extractions showed significant decrease in weight-average molecular weight (Mw) and narrowing the molecular weight distribution (MWD) of investigated samples after extrusions. Although the changes due to thermooxidation were observed in all phases of the system, the most intensive degradation was found in the prevailing PP homopolymer phase.     

Reconstruction of core-shell dispersed particles in impact polypropylene copolymer during extrusion

We reported an approach to reconstruct the complex phase morphology of impact polypropylene copolymer(IPC) with core-shell dispersed particles and to optimize its toughness in approximate shear condition. The molten-state annealing results indicate that the phase structure with core-shell dispersed particles is unstable and could be completely destroyed by static annealing, resulting in the degradation of impact strength. By using a co-rotating twin screw extruder, we found that the dispersed particle with core-shell structure could be rebuilt in appropriate condition with the recovery of excellent impact strength due to both the huge interfacial tension during solidification and the great difference in viscosity of components. Results reveal that almost all the extruded IPCs show the impact strength 60%-90% higher than that of annealed IPCs at room temperature. And the twice-extruded IPC shows the highest impact strength, 446% higher than that of IPC annealed for 30 min. As for low temperature tests, the impact strength of extruded IPCs also increases by 33%-58%. According to adjusting the processing conditions including extrusion speed, extrusion frequency and temperature, an optimization of toughness was well established.     

Processing stability of polypropylene impact-copolymer during multiple extrusion - Effect of polymerization technology

Three commercially available polypropylene impact-copolymers (ICPP) produced by Innovene (INN), Spheripol (SPH) and Unipol (UNI) technologies were subjected to multiple extrusion using a twin-screw extruder W&P ZSK25 at 220 °C. Processing stability and changes in properties induced by extrusion were investigated. The materials were of similar MFR ∼6 dg/min, similar ethylene contents ∼7.5 wt. % and the same type and level 1200 ppm of phenol/phosphite stabilizer system was used. Ranking INN < UNI < SPH in processing and long-term (LTHA) stabilities observed was primarily related to the reactivity of catalyst residues rather than to other factors, such as contents of ethylene, quantity of extractables, EPR phase composition, levels of ash or individual elements in it. The mechanically demanding multiple extrusion conditions and consequently different extent of processing degradation, however, induced only minimum changes in morphology and impact strength of the solid ICPP matrix. Thus, regardless of changes in melt-flow properties induced by extrusions, all the three grades even after 5th extrusion at 220 °C exhibited Charpy notched impact strength at 23 °C only minimally changed.