Studies of Intermolecular Heterogeneity Distribution in Ethylene/1-hexene Copolymers Using DSC Method

The investigation of the intermolecular composition distribution of an ethylene/1-hexene copolymers using DSC method has been carried out. The known methods: step crystallization (SC) and successive self-nucleation/annealing (SSA) have been adapted for this purpose, and particularly, the optimal condition of the process have been chosen to enable the best fractional crystallization of the copolymer. The method has been applied for fractionation of two ethylene/1-hexenecopolymers synthesized with supported vanadium and zirconocene catalysts and having similar concentrations of 1-hexene. Although metallocene catalysts are known from their more homogeneous structure of active sites in comparison to multi-site Ziegler–Natta catalysts, the copolymers obtained over both catalytic systems gave DSC curves resolved into several peaks but with different melting points. Using the Thomson–Gibbs equation, comparable average lamellar thickness of the separated peaks has been calculated. The amounts of copolymer fraction with defined lamellar thickness have been determined. It was obtained that the copolymer produced from the metallocene system contains a thinner and more homogeneous lamella thickness than that obtained with Ziegler–Natta vanadium catalyst supported on the same carrier. This revised version was published online in August 2006 with corrections to the Cover Date.     

Melting behavior of polyethylene/α‐olefin copolymers: Narrow composition distribution copolymers and fractions from Ziegler–Natta and single‐site catalyst products

The melting temperature and heat of fusion were measured for an extensive series of compositionally uniform copolymers of ethylene with butene‐1, hexene‐1, and octene‐1. Fractions and whole polymers that exhibited minimal interchain compositional heterogeneity were from commercial copolymers made with either Ziegler–Natta (ZN) or single‐site metallocene catalysts. The present results do not support recent claims that ZN and corresponding metallocene catalyst copolymers melt at significantly different temperatures, nor the implication that comonomer incorporation is “blocky” in ZN copolymers. In five of the six comonomer/catalyst systems the dependencies of the melting temperature on comonomer type and amount were scarcely distinguishable. This common behavior is the same as that for a model random copolymer, so we conclude that most ethylene/α‐olefin copolymers have random distributions of ethylene sequences. The exception in the present study is a metallocene ethylene/butene‐1 copolymer that melts at lower temperatures and apparently has perceptibly alternating sequence distributions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3416–3427, 2004     

Synthesis and Characterization of Ethylene/Propylene Copolymers in the Whole Composition Range

Summary: The incorporation of comonomer molecules in the backbone of a homopolymer can influence the final properties of the material, decreasing its crystallinity and the melting and glass transition temperatures, and increasing its impact resistance and transparency. In the present work, ten ethylene/propylene copolymers have been synthesized using a supported metallocene catalytic system covering the whole composition range. Any desired composition was obtained by controlling the feed composition during the reaction. These synthesized copolymers have been characterized by different techniques in order to study the effect of the comonomer incorporation onto their final properties. When the comonomer content is low, the behaviour of the copolymer is similar to that of the corresponding homopolymer. Nevertheless, if the comonomer content increases, the copolymer becomes more amorphous (low crystallization temperature and soft XRD signals) and easily deformable, reaching a behaviour close to that corresponding to an elastomeric material. In order to corroborate these results the samples have been characterized by TREF and GPC-MALS. TREF analysis showed that copolymers containing less than 10% and more than 80% of ethylene are semicrystalline, with elution temperatures typical of this kind of polymers. Molecular weights are higher for homopolymers and they decrease as the comonomer concentration increases, whereas the polydispersity index keeps almost constant at the expected value for this kind of samples.     

Composition effects on ethylene/propylene copolymers studied by GPC-MALS and GPC-IR

Copolymer composition and comonomer distribution along the polymer chains are important to determine the properties and the final usefulness of the polymer. There are several ways to study directly or not directly such comonomer distribution because it has a big effect on different kind of properties. GPC-MALS (multi-angle light scattering coupled to size exclusion chromatography), GPC-IR (size exclusion chromatography with an IR detector), CRYSTAF-TREF (crystallization analysis fractionation-temperature rising elution fractionation) or NMR are very common used techniques to obtain such kind of knowledge.In this work several ethylene/propylene copolymers in the whole composition range are characterized using NMR, GPC-IR and GPC-MALS. Average copolymer composition was obtained by ¹³C-NMR and by IR, and a linear correspondence between both results was found. GPC-IR allows to study the percentage of ethylene for each M_w and to check that incorporation of ethylene is done uniformly over the entire range of molecular weights, while the incorporation of propylene presents heterogeneity in the incorporation. GPC-MALS characterization allows the q shape parameter determination and quantification of the effect that the second monomer introduces as impediment to adopt the random coil distribution.     

Synthesis of new amphiphilic diblock copolymers containing poly(ethylene oxide) and poly(α‐olefin)

This article discusses an effective route to prepare amphiphilic diblock copolymers containing a poly(ethylene oxide) block and a polyolefin block that includes semicrystalline thermoplastics, such as polyethylene and syndiotactic polystyrene (s‐PS), and elastomers, such as poly(ethylene‐co‐1‐octene) and poly(ethylene‐co‐styrene) random copolymers. The broad choice of polyolefin blocks provides the amphiphilic copolymers with a wide range of thermal properties from high melting temperature ～270 °C to low glass‐transition temperature ～?60 °C. The chemistry involves two reaction steps, including the preparation of a borane group‐terminated polyolefin by the combination of a metallocene catalyst and a borane chain‐transfer agent as well as the interconversion of a borane terminal group to an anionic (? O^?K⁺) terminal group for the subsequent ring‐opening polymerization of ethylene oxide. The overall reaction process resembles a transformation from the metallocene polymerization of α‐olefins to the ring‐opening polymerization of ethylene oxide. The well‐defined reaction mechanisms in both steps provide the diblock copolymer with controlled molecular structure in terms of composition, molecular weight, moderate molecular weight distribution (M_w/M_n < 2.5), and absence of homopolymer. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3416–3425, 2002     

Olefin copolymerization with metallocene catalysts. I. Comparison of catalysts

A number of metallocene/methylaluminoxane (MAO) catalysts have been compared for ethylene/propylene copolymerizations to find relationship between the polymerization activities, copolymer structures, and copolymerization reactivity ratio with the catalyst structures. Stereorigid racemic ethylene bis (indenyl) zirconium dichloride and the tetrahydro derivative exhibit very high activity of 10 ⁷ g (mol Zr h bar)^?1, giving copolymers having comonomer compositions about the same as the feed compositions, molecular weights increasing with the increase of ethylene in the feed, random incorporation of comonomers, and narrow molecular weight distribution indicative of a single catalytic species. Nonbridged bis (indenyl) zirconium behaved differently, favoring the incorporation of ethylene over propylene, producing copolymers whose molecular weight decreases with the increase of ethylene in the feed, broad molecular weight distribution, and a methanol soluble fraction. This catalyst system contains two or more active species. Simple methallocene catalysts have much lower polymerization activities. C_pTiCl₂/MAO produced copolymers with tendency toward alternation, whereas Cp₂HfCl₂/MAO gave copolymer containing short blocks of monomers.     

Kinetic and microstructure studies of poly(ethylene-co-p-methylstyrene) copolymers prepared by metallocene catalysts with constrained ligand geometry

This paper discusses the poly(ethylene-co-p-methylstyrene) copolymers prepared by metallocene catalysts, such as Et(Ind)₂ZrCl₂ and [C₅Me₄(SiMe₂N^tBu)]-TiCl₂, with constrained ligand geometry. The copolymerization reaction was examined by comonomer reactivity (reactivity ratio and comonomer conversion versus time), copolymer microstructure (DSC and ¹³C-NMR analyses) and the comparisons between p-methylstyrene and other styrene-derivatives (styrene, o-methylstyrene and m-methylstyrene). The combined experimental results clearly show that p-methylstyrene performs distinctively better than styrene and its derivatives, due to the cationic coordination mechanism and spatially opened catalytic site in metallocene catalysts with constrained ligand geometry. A broad composition range of random poly(ethylene-co-p-methylstyrene)copolymers were prepared with narrow molecular weight and composition distributions. With the increase of p-methylstyrene concentration, poly(ethylene-co-p-ethylstyrene)copolymer shows systematical decrease of melting point and crystallinity and increase of glass transition temperature. At above 10 mol % of p-methylstyrene, the crystallinity of copolymer almost completely disappears. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1017–1029, 1998     

Model‐based design and synthesis of gradient MMA/tBMA copolymers by computer‐programmed semibatch atom transfer radical copolymerization

Methyl methacrylate (MMA)/tert‐butyl methacrylate (tBMA) gradient copolymers having linear and hyperbolic composition profiles were synthesized. These special copolymer products were achieved via a model‐based computer‐controlled semibatch atom transfer radical copolymerization (ATRcoP) process. A simple ATRcoP model was developed based on the terminal model. The equilibrium constants in the ATRP of MMA and tBMA were estimated by the data correlation. The model was verified by batch experiments and was found to give good correlation for the polymerization rate, molecular weight, and copolymer composition data. The model coupled with a reactor model was then applied to the semibatch ATRcoP and was used to calculate comonomer feeding rates for the targeted gradient composition profiles. It was found that the experimental monomer conversion, molecular weight, and cumulative copolymer composition were in good agreement with their targeted theoretical values. The gradient copolymers had low polydispersities close to 1.1. This work demonstrated the feasibility of the model‐based semibatch ATRcoP in fine‐tuning gradient copolymer composition profiles. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 69–79, 2009     

Novel synthesis of biodegradable star poly(ethylene glycol)‐block‐poly(lactide) copolymers

Biodegradable star‐shaped poly(ethylene glycol)‐block‐poly(lactide) copolymers were synthesized by ring‐opening polymerization of lactide, using star poly(ethylene glycol) as an initiator and potassium hexamethyldisilazide as a catalyst. Polymerizations were carried out in toluene at room temperature. Two series of three‐ and four‐armed PEG‐PLA copolymers were synthesized and characterized by gel permeation chromatography (GPC) as well as ¹H and ¹³C NMR spectroscopy. The polymerization under the used conditions is very fast, yielding copolymers of controlled molecular weight and tailored molecular architecture. The chemical structure of the copolymers investigated by ¹H and ¹³C NMR indicates the formation of block copolymers. The monomodal profile of molecular weight distribution by GPC provided further evidence of controlled and defined star‐shaped copolymers as well as the absence of cyclic oligomeric species. The effects of copolymer composition and lactide stereochemistry on the physical properties were investigated by GPC and differential scanning calorimetry. For the same PLA chain length, the materials obtained in the case of linear copolymers are more viscous, whereas in the case of star copolymer, solid materials are obtained with reduction in their T_g and T_m temperatures. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3966–3974, 2007     

Application of a crystallization kinetics model to simulate the effect of operation conditions on Crystaf profiles and calibration curves

Crystallization analysis fractionation (Crystaf) is a polymer characterization technique used to estimate chemical composition distributions (CCDs) of semicrystalline copolymers. The Crystaf profile can be transformed into a CCD using a calibration curve that relates average comonomer content to peak crystallization temperature. The calibration curve depends on copolymer molecular properties and Crystaf operation conditions. In this investigation, we applied a crystallization kinetics model to simulate Crystaf calibration curves and to quantify how Crystaf calibration curves depend on these factors. We applied the model to estimate the CCDs of three ethylene/1‐hexene copolymers from Crystaf profiles measured at different cooling rates and showed that our predictions agree well with the CCDs described by Stockmayer's distribution. We have also used this new methodology to investigate the effects of cooling rate, molecular weight, and comonomer type on Crystaf profiles and calibration curves. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 866–876, 2009     

双(环戊二烯基)二氯化锆催化合成乙烯-笼型倍半硅氧烷杂化共聚物及其结构表征

通过双(环戊二烯基)二氯化锆(Cp₂ZrCl₂)催化剂和改良的甲基铝氧烷(MMAO)助催化剂, 合成了无机-有机杂化共聚物. 研究了2种具有不同单乙烯基反应基团的笼型倍半硅氧烷(POSS)与乙烯的聚合. 对共聚产物的结构、 热力学性质、 分子量及其分布等进行了研究. 共聚单体(POSS)的插入率在0.01%~0.30%之间, 随着共聚单体在共聚物中摩尔分数的增大, 聚合物的熔点和熔解热降低. 共聚物的热重分析结果显示, 乙烯-POSS共聚物拥有更高的热分解温度以及较高的热分解残留量. 随着POSS的加入, 聚合物的分子量明显提高, 聚合物的分子量分布变宽.     

Preparation of gradient copolymers via ATRP in miniemulsion. II. Forced gradient

A series of forced gradient copolymers with different controlled distribution of monomer units along the copolymer backbone were successfully prepared by atom transfer radical polymerization in miniemulsion. The newly developed initiation technique, known as activators generated by electron transfer, was beneficial for forced gradient copolymers preparation because all polymer chains were initiated within the miniemulsion droplets and the miniemulsion remained stable throughout the entire polymerization. Various monomer pairs with different reactivity ratios were examined in this study, including n‐butyl acrylate/t‐butyl acrylate, n‐butyl methacrylate/methyl methacrylate, and n‐butyl acrylate/styrene. In each case, the added monomer diffused across the aqueous suspending medium and gradient copolymers with different forced distributions of comonomer units along the polymer backbone were obtained. The shape of the gradient along the backbone of the copolymers was influenced by the molar ratio of the monomers, the reactivity ratio of the comonomers as well as the feeding rate. The shape of the gradient was also affected by the relative hydrophobicities of the comonomers. Copolymerizations exhibited good control for all feeding rates and comonomer feeding ratios, as evidenced by narrow molecular weight distribution (M_w/M_n = 1.20–1.40) and molecular weight increasing smoothly with polymer yield, indicating high initiation efficiency. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1413–1423, 2007     

Ethylene/1‐octene copolymerization studies with in situ supported metallocene catalysts: Effect of polymerization parameters on the catalyst activity and polymer microstructure

Ethylene and 1‐octene copolymerizations were carried out with an in situ supported rac‐[dimethylsilylbis(methylbenzoindenyl)] zirconium dichloride catalyst. In a previous study, it was found that some in situ supported metallocenes produced polyethylene/α‐olefin copolymers with broad and bimodal short chain branching distributions and narrow molecular weight distributions. The ability to produce polyolefins with multimodal microstructural distributions in a single metallocene and a single reactor is attractive for producing polymers with balanced properties with simpler reactor technology. In this study, a factorial experimental design was carried out to examine the effects of the polymerization temperature and ethylene pressure, the presence of hydrogen and an alkylaluminum activator, and the level of the comonomer in the feed on the catalyst activity, short chain branching distribution, and molecular weight distribution of the polymer. The temperature had the most remarkable effect on the polymer microstructure. At high 1‐octene levels, the short chain branching distribution of the copolymer broadened significantly with decreasing temperature. Several factor interactions, including the hydrogen and alkylaluminum concentrations, were also observed, demonstrating the sensitivity of the catalyst to the polymerization conditions. For this catalyst system, the responses to the polymerization conditions are not easily predicted from typical polymerization mechanisms, and several two‐factor interactions seem to play an important role. Given the multiple‐site nature of the catalyst, it has been shown that predicting the polymerization activity and the resulting microstructure of the polymer is a challenging task. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4426–4451, 2002     

Synthesis of polypropylene-co-p-methylstyrene copolymers by metallocene and Ziegler–Natta catalysts

This paper discusses the copolymerization reaction of propylene and p-methylstyrene (p-MS) via four of the best-known isospecific catalysts, including two homogeneous metallocene catalysts, namely, {SiMe₂[2-Me-4-Ph(Ind)]₂}ZrCl₂ and Et(Ind)₂ZrCl₂, and two heterogeneous Ziegler–Natta catalysts, namely, MgCl₂/TiCl₄/electron donor (ED)/AlEt₃ and TiCl₃. AA/Et₂AlCl. By comparing the experimental results, metallocene catalysts show no advantage over Ziegler–Natta catalysts. The combination of steric jamming during the consective insertion of 2,1-inserted p-MS and 1,2-inserted propylene (k₂₁ reaction) and the lack of p-MS homopolymerization (k₂₂ reaction) in the metallocene coordination mechanism drastically reduces catalyst activity and polymer molecular weight. On the other hand, the Ziegler–Natta heterogeneous catalyst proceeding with 1,2-specific insertion manner for both monomers shows no retardation because of the p-MS comonomer. Specifically, the supported MgCl₂/TiCl₄/ED/AlEt₃ catalyst, which contains an internal ED, produces copolymers with high molecular weight, high melting point, and no p-MS homopolymer. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2795–2802, 1999     

Synthesis of poly(styrene-graft-ethylene oxide) by ethoxylation of amide group containing styrene copolymers

Graft copolymers containing poly(ethylene oxide) side chains on a polystyrene backbone have been synthesized. Styrene copolymers synthesized by free radical mechanism and containing between 5 and 15 mol % acrylamide or methacrylamide were used as backbones. The amide groups in the copolymers were ionized by using potassium tert-butoxide or potassium naphthalene, and grafting was achieved by utilizing the amide anions as initiator sites for the polymerization of ethylene oxide in 2-ethoxyethyl ether at 65°C. The graft copolymers were characterized with respect to molecular weight and composition using elemental analysis, NMR, gel permeation chromatography, IR, and viscosity measurements. The size of the side chains were between 600 and 2000 g/mol. GPC results from a hydrolyzed graft copolymer sample suggest a narrow size distribution for the poly(ethylene oxide) grafts. Solution properties of the graft copolymers were investigated in different toluene/methanol mixtures. The intrinsic viscosities of the graft copolymers were found to depend primarily on the poly(ethylene oxide) content rather than the graft density or the poly(ethylene oxide) chain length. © 1993 John Wiley & Sons, Inc.     

共聚单体乙烯对结晶性无规共聚聚丙烯平台模量的影响

采用齐格勒－纳塔催化剂制备了具有宽分子量分布和超高分子量的无规共聚聚丙烯(UHPPR)。利用平行板流变仪研究了UHPPR在180, 200 and 220℃的粘弹行为,发现UHPPR 180˚C和200˚C的损耗模量G″(ω)曲线,分别在频率为38.10rad/s 和 84.70rad/s处出现最大值峰。从而可以利用特定温度下的损耗模量曲线G″(ω),计算出具有宽分子量分布的结晶性超高分子量无规共聚聚丙烯(UHPPR)的平台模量(G_N⁰),所得UHPPR的平台模量(G_N⁰)在180 ℃和 200 ℃分别为4.51×10⁵ Pa和3.67×10⁵ Pa。这一结果表明,平台模量随乙烯含量的增加而提高,与分子量无关。     

Copolymerization of Ethylene and Propylene Using Silicon Tetrachloride‐Modified Silica/MAO with Et[Ind]2ZrCl2 Metallocene Catalyst

For the copolymerization of ethylene with propylene or a higher α‐olefin, using Et[Ind]₂ZrCl₂ metallocene catalyst, modification of silica with silicon tetrachloride prior to MAO adsorption can increase the activity, which is more pronounced for ethylene/1‐hexene copolymerization at higher pressure and temperature. The molecular weight of the copolymer produced was lower and the polydispersity tends to be decreased. No significant effect of SiCl₄ addition on the microstructure and the chemical composition distribution of the copolymer produced was observed.     

Gradient Copolymers by ATRP in Semibatch Reactors: Dynamic Monte Carlo Simulation

We developed a dynamic Monte Carlo model for ATRP in semibatch reactors. Semibatch reactors can be used to produce gradient copolymers even if the difference between the reactivity ratios of the comonomers is not significant by using different comonomer feed policies. The model was used to predict average molecular weights, polydispersity index, copolymer composition and complete distributions of molecular weight, chemical composition, and comonomer sequence length at any polymerization time. Two case studies, poly[styrene‐co‐(methyl methacrylate)] and poly[acrylonitrile‐co‐(methyl methacrylate)], were chosen to demonstrate the effect of comonomer feed compositions on the final chemical composition distribution of the copolymer.

     

A study of the blending of ethylene–styrene copolymers differing in the copolymer styrene content: Miscibility considerations

Blends of two or more ethylene–styrene (ES) copolymers that differed primarily in the comonomer composition of the copolymers were studied. Available thermodynamic models for copolymer–copolymer blends were utilized to determine the criteria for miscibility between two ES copolymers differing in styrene content and also between ES copolymers and the respective homopolymers, polystyrene and linear polyethylene. Model estimations were compared with experimental observations based primarily on melt‐blended ES/ES systems, particularly via the analysis of the glass‐transition (T_g ) behavior from differential scanning calorimetry (DSC) and solid‐state dynamic mechanical spectroscopy. The critical comonomer difference in the styrene content at which phase separation occurred was estimated to be about 10 wt % for ES copolymers with a molecular weight of about 10⁵ and was in general agreement with the experimental observations. The range of ES copolymers that could be produced by the variation of the comonomer content allowed the study of blends with amorphous and semicrystalline components. Crystallinity differences for the blends, as determined by DSC, appeared to be related to the overlapping of the T_g of the amorphous component with the melting range of the semicrystalline component and/or the reduction in the mobility of the amorphous phase due to the presence of the higher T_g of the amorphous blend component. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2976–2987, 2000     

Comonomer Distribution in Polyethylenes Analysed by DSC After Thermal Fractionation

Ethylene copolymers exhibit a broad range of comonomer distributions. Thermal fractionation was performed on different grades of copolymers in a differential scanning calorimeter (DSC). Subsequent melting scans of fractionated polyethylenes provided a series of endothermic peaks each corresponding to a particular branch density. The DSC melting peak temperature and the area under each fraction were used to determine the branch density for each melting peak in the thermal fractionated polyethylenes. High-density polyethylene (HDPE) showed no branches whereas linear low-density polyethylenes (LLDPE) exhibited a broad range of comonomer distributions. The distributions depended on the catalyst and comonomer type and whether the polymerisation was performed in the liquid or gas phase. The DSC curves contrast the very broad range of branching in Ziegler—Natta polymers, particularly those formed in the liquid phase, with those formed by single-site catalysts. The metallocene or single-site catalysed polymers showed, as expected, a narrower distribution of branching, but broader than sometimes described. The ultra low-density polyethylenes (ULDPE) can be regarded as partially melted at room temperature thus fractionation of ULDPE should continue to sub-ambient temperatures. The thermal fractionation is shown to be useful for determining the crystallisation behaviour of polyethylene blends.This revised version was published online in November 2005 with corrections to the Cover Date.