Synthesis of core/shell structure of glycidyl–functionalized poly(methyl methacrylate) latex nanoparticles via differential microemulsion polymerization

The differential microemulsion polymerization technique was used to synthesize the nanoparticles of glycidyl-functionalized poly(methyl methacrylate) or PMMA via a two-step process, by which the amount of sodium dodecyl sulfate (SDS) surfactant required was 1/217 of the monomer amount by weight and the surfactant/water ratio could be as low as 1/600. These surfactant levels are extremely low in comparison with those used in a conventional microemulsion polymerization system. The glycidyl-functionalized PMMA nanoparticles are composed of nanosized cores of high molecular weight PMMA and nano-thin shells of the random copolymer poly[(methyl methacrylate)-ran-(glycidyl methacrylate)]. The particle sizes were about 50 nm. The ratios of the glycidyl methacrylate in the glycidyl-functionalized PMMA were achieved at about 5–26 wt.%, depending on the reaction conditions. The molecular weight of glycidyl-functionalized PMMA was in the range of about 1 × 10⁶ to 3 × 10⁶ g mol⁻¹. The solid content of glycidyl-functionalized PMMA increased when the amount of added glycidyl methacrylate was increased. The glycidyl-functionalized polymer on the surface of nano-seed PMMA nanoparticles was a random copolymer which was confirmed by ¹H-NMR spectroscopy. The amounts of functionalization were investigated by the titration of the glycidyl functional group. The structure of the glycidyl-functionalized PMMA nanoparticles was investigated by means of TEM. The glycidyl-functionalized PMMA has two regions of T_g which are at around 90 °C and 125 °C, respectively, of which the first one was attributed to the poly[(methyl methacrylate)-ran-(glycidyl methacrylate)] and the second one was due to the PMMA. A core/shell structure of the glycidyl-functionalized PMMA latex nanoparticles was observed.     

Particle nucleation and monomer partitioning in styrene O/W microemulsion polymerization

Particle nucleation in the polymerization of styrene microemulsions was found to take place throughout the polymerization as indicated by measurements of the particle number as a function of conversion. A mechanism based on the nucleation in the microemulsion droplets was proposed to explain the experimental findings although homogeneous nucleation and coagulation during polymerization were not completely ruled out. A thermodynamic model was developed to simulate the partitioning of monomer in the different phases during polymerization. The model predicts that the oil cores of the microemulsion droplets were depleted early in the polymerization (4% conversion). Due to the high monomer/polymer swelling ratio of the polymer particles, most of the monomer resides in the polymer particles during polymerization. The termination of chain growth inside the polymer particles was attributed to the chain transfer reaction to monomer. The low n? (less than 0.5) of the microemulsion system was attributed to the fast exit of monomeric radicals.     

Structure and properties of poly(methyl methacrylate) particles prepared by a modified microemulsion polymerization

Nanoscale poly(methyl methacrylate) (PMMA) particles were prepared by modified microemulsion polymerization. Different from particles made by traditional microemulsion polymerization, the particles prepared by modified microemulsion polymerization were multichain systems. PMMA samples, whether prepared by the traditional procedure or the modified procedure, had glass-transition temperatures (T_g's) greater than 120 °C and were rich in syndiotactic content (55–61% rr). After the samples were dissolved in CHCl₃, there were decreases in the T_g values for the polymers prepared by the traditional procedure and those prepared by the modified process. However, a more evident T_g decrease was observed in the former than in the latter; still, for both, T_g was greater than 120 °C. Polarizing optical microscopy and wide-angle X-ray diffraction indicated that some ordered regions formed in the particles prepared by modified microemulsion polymerization. The addition of a chain-transfer agent resulted in a decrease in both the syndiotacticity and T_g through decreasing polymer molecular weight. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 733–741, 2004     

Radiation-induced polymerization of methyl methacrylate in microemulsion with high monomer content

γ-Ray-induced polymerization of methyl methacrylate was conducted in a microemulsion stabilized by a mixture of sodium of 12-acryloxy-9-octadecenoic acid (AOA) and sodium dodecyl sulfate (SDS) with various weight ratios at room temperature. The experimental data showed that the mixture of AOA and SDS with a weight ratio 2 was an efficient surfactant system for the microemulsion containing 38.6 wt% MMA and 5.5 wt% surfactant. The effects of MMA concentration and dose rate on the polymerization kinetics and particle size are discussed.     

Synthesis of Poly(methyl methacrylate) Nanoparticles Initiated by 2,2′‐Azoisobutyronitrile via Differential Microemulsion Polymerization

The synthesis of nanosized poly(methyl methacrylate) initiated by 2,2′‐azoisobutyronitrile via differential microemulsion polymerization has been investigated. Poly(methyl methacrylate) with a molecular weight of around 1 × 10⁶ and a particle size of about 20 nm was achieved under mild reaction conditions. A typical condition was that the surfactant amount required could be as low as 1/130 of the monomer amount in weight, and the surfactant/water ratio could be as low as 1/600, which is much less than the corresponding amounts reported in the literature. “Molecular bricks”, i.e., nanoparticles in which there are only one or two polymer chains, can be achieved using mild conditions by differential microemulsion polymerization, which may have potential applications for making molecular devices.

     

Methyl methacrylate emulsion polymerization at low monomer concentration: Kinetic modeling of nucleation,particle size distribution,and rate of polymerization

The results of a mathematical model developed in the authors' previous work are discussed and compared against final number (N) and size distribution of particles (PSD) and the rate of polymerization (RP) experimental data of methyl methacrylate (MMA) emulsion polymerization above the critical micelle concentration (cmc) of the surfactant. On the basis of the model results, the hypothesis that the observed bimodal PSD can be ascribed to secondary nucleation as proposed in the literature is questionable. It is discussed that this PSD can also be caused by differences in the growing rate of different‐size particles as predicted for styrene emulsion polymerization. Because of the small particle size obtained at low initial monomer concentration, the high rate of free‐radical desorption reduces the accumulation of these species; therefore, the autoacceleration effect is less pronounced for the conditions under study compared with the usual behavior of the RP during MMA emulsion polymerization above cmc. Similarities and differences between model predictions and experimental data are discussed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2547–2556, 2001     

Controllable synthesis of nanosilica surface-grafted PMMA macromonomers via catalytic chain transfer polymerization

Catalytic chain transfer polymerization (CCTP) has emerged as an efficacious method to produce low-molecular weight polymers. In this paper, we reported the first controllable synthesis of nanosilica surface-grafted poly(methyl methacrylate) (PMMA) (SI-PMMA) macromonomers by using bis(aqua)bis((difluoroboryl)-dimethylglyoximato)cobalt(II) (CoBF) as a chain transfer catalyst via CCTP. In a typical run, we firstly prepared functionalized nanosilica by using 3-(trimethoxysilyl)propylmethacrylate (MPS) as the coupling agent, allowing naosilica containing unsaturated double bonds in end groups. Subsequently, SI-PMMA macromonomers were prepared by PMMA surface-grafted onto the functionalized nanosilica via CCTP. The as-prepared products were characterized by Fourier transforms infrared (FT-IR) spectrum, thermogravimetric analysis (TGA), scanning electron microscopy (SEM), Fourier transforms Raman (FT-Raman) spectrum and gel permeation chromatography (GPC). We also investigated the dependence of macromonomers on CoBF concentrations.     

Iron(III) porphyrin catalyzed ionic liquid mediated polymerization of methylmethacrylate

A novel application of iron(III)porphyrin catalyst, 5,10,15,20 ? tetrakis ? (2′,6′‐dichlorophenyl)porphyrinatoiron(III) chloride is reported for the reaction of methyl methacrylate with hydrogen peroxide in imidazolium ionic liquids at ambient temperature. The reaction furnished polymethyl methacrylate in 75–94% yields. The yield of the polymer was optimized upon changing the reaction media, ratio of catalyst, oxidant and substrate, reaction time and quenchers. The polymethyl methacrylate was secured as highly stereoregular with predominantly syndiotactic sequences as analyzed with the aid of NMR (¹H and ¹³C) and infrared spectroscopy. Besides, the number‐average molecular weights (Mn) were attained in the range of 15,000 to 55,000 with narrow polydispersity (~1.1–1.9) as calculated using gel permeable chromatography (GPC).     

Synthesis of nano-ZnO/poly(methyl methacrylate) composite microsphere through emulsion polymerization and its UV-shielding property

Nano-ZnO/poly(methyl methacrylate)(PMMA) composite latex microspheres were synthesized by in-site emulsion polymerization. The interfacial compatibility between nano-ZnO particles and PMMA were improved by treating the surface of nano-ZnO particles hydrophobically using methacryloxypropyltrimethoxysilane (MPTMS). TEM indicated that nano-ZnO particles present in nanosphere and have been encapsulated in the PMMA phase. FT-IR confirmed that MPTMS reacted with the nano-ZnO particle and copolymerized with MMA. It was clearly found from SEM that ZnO nanoparticles can be homogeneously dispersed in the PVC matrix. The absorbance spectrum of the nanocomposite polymer suggested that increasing the amount of nano-ZnO in composite particles could enhance the UV-shielding properties of the polymers. The nano-ZnO/PMMA composite particle could eliminate aggregation of ZnO nanoparticle and improve its compatibility with organic polymer. This means that the composite particles can be widely applied in lots of fields.     

乙醇-水介质中单分散聚甲基丙烯酸甲酯微球的制备

与一般的以非极性脂肪烃或甲醇 水作为分散介质不同 ,采用乙醇 水混合溶剂作为分散介质进行了聚甲基丙烯酸甲酯的分散聚合 ,讨论了醇 水比例对聚合的影响 .在反应中 ,采用了一种新的加热反应方式 ,先高温反应一段时间以利于成核 ,然后降温到一较低温度反应至结束 .这种反应方式取得了明显的效果 ,大大降低了粒度分布 .此外 ,还研究了引发剂种类对粒径大小及分布的影响 ,发现混合引发剂偶氮二异丁腈 (AIBN)和过硫酸钾 (KPS)中即使只含有少量的KPS ,也会明显使粒径减小 ,分布变宽     

Robust isocratic liquid chromatographic separation of functional poly(methyl methacrylate)

The separation of telechelic poly(methyl methacrylate) (PMMA) prepolymers based on the number of end-groups under critical liquid chromatography (LC) conditions has been studied using a bare-silica column, which can interact with polar functional groups. The critical solvent compositions for non-functional, mono-functional and bi-functional PMMAs were determined in normal-phase LC using mixtures of acetonitrile and dichloromethane (DCM) of varying composition as the mobile phase. The telechelic prepolymers were successfully separated according to hydroxyl (OH) functionality (with zero, one, or two OH groups, respectively) under the critical conditions, in which fast (5 min), base-line separations were obtained independent of molecular weight. Changing the column temperature, flow rate, and mobile-phase composition within a certain range did not affect the functionality separation. Therefore this isocratic LC separation method is quite robust. Evaporative light-scattering detector (ELSD) calibration curves were used for the quantitative analysis of functional PMMA prepolymers.     

Effect of chemical composition on properties of pH-responsive poly(acrylamide-co-acrylic acid) microgels prepared by inverse microemulsion polymerization

In this research, a series of pH-responsive microgels based on acrylamide (AM), acrylic acid (AA) as the main monomers, and N,N′-methylenebisacrylamide as a divinyl cross-linking agent, have been prepared by inverse microemulsion polymerization. The effect of chemical composition of poly(acrylamide-co-acrylic acid) (P(AM-co-AA)) on hydrodynamic diameters, morphology, swelling ratios and pH-responsive behaviour and thermal properties of microgels were discussed. With an increase of the mole percentages of AA in the feed ratio, the microgels have higher swelling ratios. The TEM photographs show that the spherical morphology of the microgels are regular relatively. Comparing with PAM microgels, number-average diameters of P(AM-co-AA) microgels were larger because of the presence of AA chain segment in the polymer chain. Turbidities of microgels determined through UV–vis spectrophotometer indicate that the microgels exhibit favourable pH-responsive behaviour, and responsive pH value is related to the dissociation constant of AA. Moreover, thermal stable properties of microgels were confirmed by differential scanning calorimeter. It was observed that an increase in the mole percentages of AA in the feed ratio provided lower glass transition temperature and thermal decomposition temperature of pH-responsive microgels.     

Heat-Resistant Polymer-Grafted Carbon Black: Grafting of Poly(Amide-Imide) Onto Carbon Black

Aromatic poly(amide-imide) with terminal isocyanate groups (PAINCO) was prepared by the polycondensation of trimellitic anhydride and a slight excess of 4,4′-diphenylmethane diisocyanate in N-methyl-2-pyrrolidone (NMP) at 160°C for 20 h. PAI was effectively grafted onto the surface by the reaction of PAI-NCO with carbon black: the percentage of grafting onto FW 200 and Neospectra II was determined to be 41.2 and 39.5%, respectively. When the carboxyl and phenolic hydroxyl groups on carbon black were blocked by treatment with diazomethane, the grafting of PAI-NCO onto the treated carbon black does not proceed. Therefore, it is concluded that PAI-NCO reacts with the carboxyl and phenolic hydroxyl groups on carbon black and PAI is grafted through amide and urethane bonds, respectively. The reaction of PAI-NCO with carbon black was accelerated by the addition of amines as catalyst and by raising of the reaction temperature. Thermogravimetric analysis indicated that PAI-grafted carbon black was stable in air up to about 300°C. The PAI-grafted carbon black was found to give a stable colloidal dispersion in NMP.     

Fabrication of poly(methyl methacrylate) microfluidic chips by redox-initiated polymerization

In this report, a method based on the redox-initiated polymerization of methyl methacrylate (MMA) has been developed for the rapid fabrication of poly(methyl methacrylate) (PMMA) microfluidic chips. MMA containing 2-2'-azo-bis-isobutyronitrile was allowed to prepolymerize in a water bath to form a viscous prepolymer solution that was subsequently mixed with MMA containing a redox-initiation couple of benzoyl peroxide/N,N-dimethylaniline. The dense molding solution was sandwiched between a silicon template and a piece of 1-mm-thick PMMA plate. The polymerization could complete within 50 min under ambient temperature. The images of raised microfluidic structures on the silicon template were precisely replicated into the synthesized PMMA substrate during the redox-initiated polymerization of the molding solution. The chips were subsequently assembled by the thermal bonding of the channel plates and the covers. The new fabrication approach obviates the need for special equipment and significantly simplifies the process of fabricating PMMA microdevices. The attractive performance of the novel PMMA microchips has been demonstrated in connection with contactless conductivity detection for the separation and detection of ionic species.     

The disorderly exfoliated LDHs/PMMA nanocomposites synthesized by in situ bulk polymerization: The effects of LDH-U on thermal and mechanical properties

The disorderly exfoliated layered double hydroxides/poly(methyl methacrylate) (LDHs/PMMA) nanocomposites were obtained in a two-stage process by the in situ bulk polymerization of methyl methacrylate (MMA) in the presence of 10-undecenoate intercalated LDH (LDH-U). The dispersed behavior of the LDH-U in the PMMA matrix was identified by using X-ray diffraction (XRD), transmission electron microscopy (TEM), and UV/visible transmission spectroscopy. All these nanocomposites showed significantly enhancement of glass transition temperature (T_g) and the decomposition temperatures compared to pristine PMMA, as identified in differential scanning calorimetry (DSC) and thermogravimetric (TGA) analysis. The tensile modulus of these nanocomposites was also enhanced by incorporating the LDH-U into the PMMA matrix and increased as the amount of LDH-U increased. According to the analytical method of Ozawa-Flynn, the degradation activation energies of these nanocomposites are higher than that of pristine PMMA.     

Characterization of poly(acrylamide-co-acrylates) obtained by inverse microemulsion polymerization

Two series of poly(acrylamide-co-acrylates) with compositions rangingfrom 10 to 55 mol % acrylate units were prepared by radical polymerization in inverse microemulsions. The compositional analyses of the samples were performed using elemental analysis, potentiometry and¹³C NMR. The comparison between the three methods indicates that¹³C NMR is the most reliable one, avoiding errors which often arise from associated water in hydrophilic polymers. The copolymer viscosity exhibits a maximum behavior around 40 mol % acrylate content, a lower value than that already observed for co-polymers prepared in homogeneous solution. The production of copolymers presenting high intrinsic viscosities ( 3700 cm³g^–) is achieved using an inverse microemulsion as the polymerization medium operating at lower temperature.     

Enhancing the thermal stability of poly(methyl methacrylate) by removing the chains with weak links in a continuous polymerization

A novel method is proposed to produce PMMA with excellent thermal stability by a continuous process composed of polymerization and devolatilization steps. It is based on the fact that free radical polymerized PMMA is a mixture of polymer chains with different structure, a small fraction of which, containing head-to-head linkages or unsaturated ends, is less thermally stable and the major portion without those defect structures which is much more stable. Our idea is selectively remove the unstable chains from this mixture by pre-decomposing them at suitable temperatures in a continuous process, leaving the stable portion as the final PMMA product. The results showed that during the continuous process, the chains with head-to-head linkages were eliminated by conducting the polymerization at 155 °C, and then the chains with unsaturated ends were removed by devolatilization at 300 °C. The final PMMA was thermally stable up to 313 °C.     

Production of poly(methyl methacrylate) particles by dispersion polymerization with mercaptopropyl terminated poly(dimethylsiloxane) stabilizer in supercritical carbon dioxide

Poly(methyl methacrylate) (PMMA) particles were produced by dispersion polymerization of methyl methacrylate in the presence of mercaptopropyl terminated poly(dimethylsiloxane) (MP-PDMS) in supercritical carbon dioxide at about 30 MPa for 24 h at 65 °C. The particle diameter could be controlled in a size range of submicron to micron by varying MP-PDMS concentration. The MP-PDMS worked as not only a chain transfer agent but also a colloidal stabilizer, which was named tran stab.Part CCLI of the series Studies on suspension and emulsion     

Synthesis of Poly(methyl methacrylate) Nanosize Particles by Differential Microemulsion Polymerization

Poly(methyl methacrylate) nanosize particles were synthesized by a differential microemulsion polymerization process. Sodium dodecylsulfate and ammonium persulfate were used as the surfactant and initiator, respectively. The effects of reaction conditions on the particle size have been investigated. A particle size of less than 20 nm in diameter has been achieved with surfactant/monomer and surfactant/water weight ratios of 1:18 and 1:120, i.e. much milder conditions than those previously reported in the literature.

TEM image of nanoparticles prepared via differential microemulsion polymerization.     

Multihollow structured poly(methyl methacrylate)/silver nanocomposite microspheres prepared by suspension polymerization in the presence of dual dispersion agents

Poly(methyl methacrylate) (PMMA)/silver nanocomposite microspheres with unique multihollow structures were prepared by suspension polymerization in the presence of dual dispersion agents. The addition of a lipophilic emulsifier, polyethylene glycol (30EO) dipolyhydroxystearate (Arlacel P135), not only stabilized water-in-oil (W/O) emulsion, but also converted silver nanoparticles from hydrophilic to lipophilic. When a suspension polymerization dispersion agent, poly(vinyl alcohol), was added to the above W/O emulsion system, a water-in-oil-in-water suspension was formed with silver nanoparticles dispersed in the oil phase. The suspension polymerization was carried out at low temperature with 2,2’-azobis(2,4-dimethylvaleronitrile) as the initiator. When modified silver nanoparticles were added, the rate of polymerization increased slightly. High monomer conversion (about 85%) was obtained in spite of low polymerization temperature of 30 °C. Under controlled conditions, PMMA/silver microspheres with various hollow structures were synthesized. The PMMA/silver microspheres with multihollow structure showed high antibacterial ability.