Effect of thermal expansion on shape memory behavior of polyurethane and its nanocomposites

The effects of thermal expansion on shape memory performance of shape memory polyurethanes and their nanocomposites with organoclay, carbon nanofiber (CNF), silicon carbide (SiC), and carbon black (CB) were evaluated. The shape memory test cycle involved tensile deformation at above the trigger temperature to initiate shape memory function, cooling to room temperature to fix the shape, and shape recovery induced by heating to above the trigger temperature. Phenomenological models were used to interpret the experimental data on coefficient of thermal expansion (CTE). It was found that Kerner model showed good fit for composites of SiC and CB, and Halpin model gave better fit for composites of organoclay and CNF. It was observed that thermal expansion exerts negative effect on recovered strain, the extent of which depends on the magnitude of temperature gradient, CTE, and the level of tensile strain. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1437–1449, 2008     

Methodology for determination of magnetic force of polymeric nanocomposites

Magnetic nanocomposites present several interesting uses. They are very useful in environmental recovery, drug delivery and sensor applications. However, sophisticated magnetic measurements are very complex and present high costs, which may sometimes prevent research on these materials. Therefore, this paper presents a magnetic force test, which can be performed at relatively low cost and produces interesting results, which are very useful to support the development of these magnetic materials. Specifically, polylactic acid (PLA)/maghemite nanocomposites were prepared and characterized using Fourier transform infrared (FTIR) spectroscopy, wide-angle X-ray scattering (WAXS), small-angle X-ray scattering (SAXS) and size-exclusion chromatography (SEC). Our results demonstrate that nanocomposites, were obtained, which were also subjected to the magnetic force and magnetic susceptibility tests. The results of these latter tests were found to be linearly related, which proves the utility of the magnetic force test as a practical characterization technique.     

Shape memory and mechanical properties of cross-linked polyethylene/clay nanocomposites

Shape memory polymer (SMP) such as cross-linked low-density polyethylene (XLDPE), can return from its temporary shape to the original (permanent) shape upon heating. SMP in comparison with shape memory alloy (SMA) and shape memory ceramic (SMC) has lower stiffness, so generates lower recovery force when it is being used as an actuator. Also, when SMP is reinforced with traditional micro-fillers, it often loses its shape memory effect due to the high weight fraction of filler (20-30%). To overcome these disadvantages, nanoclays can be used. The smart resultant nanocomposite, even in small clay loading level (0-10 wt.%), shows higher modulus, strength, and the other physical properties such as higher recovery force, required to act as an actuator.In this work, the effect of modified montmorillonite on mechanical and shape memory properties as well as the force generation of a shape memory cross-linked low density polyethylene were investigated.The results show that the modulus of elasticity, the recovery temperature, the recovery force and force recovery rate increase with increasing organoclay in nanocomposites, but final recovery strain decreases slightly.     

Waterborne polyurethane nanocomposites having shape memory effects

UV curable waterborne polyurethane/silica nanocomposites were designed and synthesized with functionalized silicas, where the functionalization was made with allyl isocyanate. The incorporated silica particles gave triple effects of multifunctional chemical cross‐links, reinforcing fillers, and stress relaxation retarders. Consequently, functionalized silica incorporated into the polymer chains showed significantly improved mechanical and thermal properties than the simple addition of unmodified silica. Notably, over 99% shape fixity and shape recovery with minimum cyclic hysteresis were obtained for the repeated cycles at 1% loading of the modified silica. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Ultra low density and highly crosslinked biocompatible shape memory polyurethane foams

We report the development of highly chemically crosslinked, ultra low density (～0.015 g/cc) polyurethane shape memory foams synthesized from symmetrical, low molecular weight, and branched hydroxyl monomers. Sharp single glass transitions (T_g) customizable in the functional range of 45–70 °C were achieved. Thermomechanical testing confirmed shape memory behavior with 97–98% shape recovery over repeated cycles, a glassy storage modulus of 200–300 kPa, and recovery stresses of 5–15 kPa. Shape holding tests under constrained storage above the T_g showed stable shape memory. A high volume expansion of up to 70 times was seen on actuation of these foams from a fully compressed state. Low in vitro cell activation induced by the foam compared with controls demonstrates low acute bio‐reactivity. We believe these porous polymeric scaffolds constitute an important class of novel smart biomaterials with multiple potential applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Synthesis and design of polyurethane and its nanocomposites derived from canola-castor oil: Mechanical,thermal and shape memory properties

The recent global pandemic and its tremendous effect on the price fluctuations of crude oil illustrates the side effects of petroleum dependency more evident than ever. Over the past decades, both academic and industrial communities spared endless efforts in order to replace petroleum-based materials with bio-derived resources. In the current study, a series of shape memory polymer composites (SMPC's) was synthesized from epoxidized vegetable oils, namely canola oil and castor oil fatty acids (COFA's) as a 100% bio-based polyol and isophorone diisocyanate (IPDI) as an isocyanate using a solvent/catalyst-free method in order to eventuate polyurethanes (PU's). Thereafter, graphene oxide (GO) nanoplatelets were synthesized and embedded in the neat PU in order to overcome the thermomechanical drawbacks of the neat matrix. The chemical structure of the synthesized components, as well as the dispersion and distribution levels of the nanoparticles, was characterized. In the following, thermal and mechanical properties as well as shape memory behavior of the specimens were comprehensively investigated. Likewise, the thermal conductivity was determined. This study proves that synthesized PU's based on vegetable oil polyols, including graphene nanoparticles, exhibit proper thermal and mechanical properties, which make them stand as a potential candidate to compete with traditional petroleum-based SMPC's.     

Soft bacterial polyester‐based shape memory nanocomposites featuring reconfigurable nanostructure

In this work, a novel soft shape memory polymer nanocomposite derived from a bacterial medium‐chain‐length polyhydroxyalkanoate, poly(3‐hydroxyoctanoate‐co‐3‐hydroxyundecenoate) (PHOU), used to form a covalent network grafted with polyhedral oligomeric silsesquioxane (POSS), a crystallizable inorganic–organic hybrid nanofiller, was prepared. The PHOU–POSS nanocomposite, PHOU–POSSw‐net [w (= POSS content, wt %) = 0, 20, 25, 30, and 38], is a completely amorphous elastomer (w ≤ 20) or contains POSS nanocrystals embedded in the amorphous PHOU matrix (w ≥ 25). The hybrid nanostructure of PHOU–POSSw‐net (w ≥ 25) is featured by its reconfigurability, based on aggregation and disaggregation of POSS covalently connected to the PHOU network, which enables excellent shape fixing and recovery. Furthermore, it exhibits soft and elastomeric mechanical properties even in the fixed state. Taking advantage of the shape memory ability as well as the softness in the fixed state, we demonstrate microscale dynamic surface topography of PHOU–POSSw‐net. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Triple shape memory effect in multiple crystalline polyurethanes

Remembering more than one permanent shape is an attractive research topic for shape memory materials (SMMs). In this paper, multiple crystalline shape memory polyurethanes (SMPUs) are prepared with PCL10000 and PTMG2900 by a three‐step polymerization method. DSC and WAXD results show that the obtained polyurethane contains, simultaneously and independently, two kinds of crystals. In addition, it is confirmed through DMA analysis that reversible soft phase and hard domains are formed in the PCL‐PTMG based SMPU system; and two‐step modulus decreases at low temperature range can be obtained in the SMPU with suitable mass proportion of PCL to PTMG, e.g., 1:7. Thus, shape memory effect (SME) can be achieved in this system. Moreover, it is found that the PTMG soft segment dominates the shape memory effect when the PCL mass is lower than that of PTMG; while the PCL soft segment dominates the SME when PCL mass is higher than that of PTMG; and a two‐step programing shape recovery can be achieved when the mass proportion of PCL/PTMG reaches a balance value, e.g., 3:5. Copyright © 2009 John Wiley & Sons, Ltd.     

Recoverable strain storage capacity of shape memory polyethylene

Shape memory polymers (SMPs) are an important class of smart materials. So far the focus of such polymers was to find suited triggers for various application fields. Thus, the potential of most of these macromolecular networks regarding their maximally storable strain capability was not explored. In this study, the polyethylenes HDPE, LDPE, and ethylene‐1‐octene (EOC) were systematically investigated with respect to their strain storage potential. To achieve maximum strains, the polymers were chemically cross‐linked in such a way that they are at the borderline between thermoplastics and elastomers. All investigated polymers showed higher strain storage than literature reported systems and exhibited excellent shape memory parameters. The highest stored strain was found for networks of EOC with fully recoverable 1400%. Interestingly, this value could not be enlarged by using EOCs with higher molecular weight, which is probably due to increasing content of entanglements as confirmed by Mooney‐Rivlin. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1033–1040     

Optimization of the shape memory effect in shape memory polymers

In this article, we show that given a thermoresponsive shape memory polymer, it is possible to alter a number of its properties, such as the recovery temperature, shape fixity ratio, maximum recovery stress, and final recovery stress (and even a right combination of some of them, e.g., the maximum recovery stress and final recovery stress), simply by means of selecting the programming temperature to achieve optimized performance. Some concerns for the implementation in real engineering practice are also discussed. Although the focus is on the case of a fixed maximum strain in programming, alternative programming approaches can be investigated in a similar way for optimized performance as well. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Room temperature deformable shape memory composite with fine‐tuned crystallization induced via nanoclay particles

It is known that particular types of semi‐crystalline/elastomer polymer blends exhibit shape memory effects (SME) due to the dispersion of two immiscible phases. In this study, the crystal structure of polylactic acid (PLA)/ thermoplastic polyurethane (TPU) based shape memory polymer (SMP) is altered by incorporating small amounts of montmorillonite (MMT) nanoclay. The results indicate the incorporation of MMT can improve the compatibility of the two different polymers. Moreover, the presence of MMT affects the total crystallinity of the SMP and improves mechanical properties. Lastly, uniaxial stretching deformation can be applied to the SMP at room temperature conditions while maintaining its shape memory properties. With 1 wt % MMT particles, the recovery ratio (Rr) was nearly 95%, which indicated a strong recovery effect. The shape‐fixing ratio (Rf) remained above 95% for all composites due to plastic deformation applied at room temperature. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1197–1206     

Shape recovery studies for coupled deformations in an epoxy based amorphous shape memory polymers

In this work, the effect of sequence of shape setting on the shape recovery response for an epoxy based amorphous SMP was studied. The shape setting for coupled axial-twist deformations was done at two different temperatures within the glass transition band. A simple set-up with cameras was used to study the shape recovery behavior under free recovery experiments. Results show that the recovery behavior is independent of sequence of shape setting process but a shift in the shape recovery curve is noticed. The shape memory cycle for coupled deformations was also simulated in ABAQUS-VUMAT using the model proposed earlier by the authors based on multiple natural configurations. The simulated results show the capability of the model to analyze the memory effects of an amorphous polymer subjected to coupled deformations.     

Bio‐based hyperbranched polyurethane/Fe3O4 nanocomposites as shape memory materials

The bio‐based shape memory polymers have generated immense interest as advanced smart materials. Mesua ferrea L. seed oil‐based hyperbranched polyurethane (HBPU)/Fe₃O₄ nanocomposites were prepared by the in‐situ polymerization technique. The transmission electron microscopy confirmed the homogeneous distribution of the Fe₃O₄ nanoparticles in polymer matrix, whereas Fourier transform infrared spectroscopic study revealed the presence of strong interfacial interactions between them. The incorporation of Fe₃O₄ (0 to 10 wt%) into the HBPU resulted in an increase in tensile strength (5.5–15 MPa) and scratch resistance (3–6 kg). The thermo‐gravimetric analysis indicated the improvement of thermal stability (240–270°C) of the nanocomposites. The nanocomposites exhibited full shape fixity, as well as almost full shape recovery under the microwave stimulus. The shape recovery speed increased with the increase of Fe₃O₄ nanoparticles content in the nanocomposites. Thus, the studied nanocomposites might be used as advanced shape memory materials in different potential fields. Copyright © 2013 John Wiley & Sons, Ltd.     

Temperature memory effect in CuAlNi single crystalline and CuZnAl polycrystalline shape memory alloys

Temperature memory effect (TME) induced by incomplete cycling in CuAlNi single crystalline and CuZnAl polycrystalline shape memory alloys were investigated by differential scanning calorimeter. Results showed that the TME is a common phenomenon in shape memory alloys, caused by a partial martensite to parent phase transformation.     

DSC calibration in the study of shape memory alloys

The unusual mechanical properties (i.e. shape memory effect and superelasticity) of shape memory alloys (SMA) rely on the thermoelastic martensitic transformation (TMT) which is a first-order solid-solid, non-diffusive phase transition, athermal in character. Differential scanning calorimetry (DSC) is often used as a convenient method of investigating the thermal properties ofSMAs. The common practice of standard temperature calibration, required for a correct instrument performance, is here critically discussed in relation to the study of both the direct exothermic transformation on cooling, and the reverse endothermic transformation on heating in a NiTiSMA. The DSC results show that, with the standard temperature calibration, the instrument is calibrated on heating but un-calibrated on cooling. A general method is advanced to overcome this problem, intrinsically related to the dynamic character of DSC.     

Mechanical and shape‐memory properties of poly(mannitol sebacate)/cellulose nanocrystal nanocomposites

Polyesters based on polyols and sebacic acid, known as poly(polyol sebacate)s (PPS), are attracting considerable attention, as their properties are potentially useful in the context of soft‐tissue engineering applications. To overcome the drawback that PPSs generally display rather low strength and stiffness, we have pursued the preparation of nanocomposites based poly(mannitol sebacate) (PMS), a prominent example of this materials family, with cellulose nanocrystals (CNCs). Nanocomposites were achieved in a two‐step process. A soluble, low‐molecular‐weight PMS pre‐polymer was formed via the polycondensation reaction between sebacic acid and D‐mannitol. Nanocomposites with different CNC content were prepared by solution‐casting and curing under vacuum using two different profiles designed to prepare materials with low and high degree of crosslinking. The as‐prepared nanocomposites have higher stiffness and toughness than the neat PMS matrix while maintaining a high elongation at break. A highly crosslinked nanocomposite with a CNC content of 5 wt % displays a sixfold increase in Young's modulus and a fivefold improvement in toughness. Nanocomposites also exhibit a shape memory effect with a switch temperature in the range of 15 to 45 °C; in particular the materials with a thermal transition in the upper part of this range are potentially useful for biomedical applications. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3123–3133     

Shape memory behavior of carbon nanotube‐reinforced trans‐1,4‐polyisoprene and low‐density polyethylene composites

Shape memory composites of trans‐1,4‐polyisoprene (TPI) and low‐density polyethylene (LDPE) with easily achievable transition temperatures were prepared by a simple physical blending method. Carbon nanotubes (CNTs) were introduced to improve the mechanical properties of the TPI/LDPE composites. The mechanical, cure, thermal, and shape memory properties of the TPI/LDPE/CNTs composites were investigated in this study. In these composites, the cross‐linked network generated in both the TPI and LDPE portions acted as a fixed domain, while the crystalline regions of the TPI and LDPE portions acted as a domain of reversible shape memory behavior. We found that CNTs acted as not only reinforced fillers but also nucleation agents, which improved the crystalline degree of the TPI and LDPE portions of the composites. Compared with the properties at the other CNT doses, the mechanical properties of the TPI/LDPE composites when the CNT dose was 1 phr were improved significantly, showing excellent shape memory properties (R_f = 97.85%, R_r = 95.70%).     

Experimental and modeling investigation of shape memory behavior of polyurethane/carbon nanotube nanocomposite

In the current study, mechanical, thermal, thermo‐mechanical, and shape memory behavior of polyurethane/carbon nanotube nanocomposites were investigated, and also a modified Halpin‐Tsai equation was used for the first time to model shape recovery stress of these smart composites. Results showed that strength enhanced with the addition of MWCNTs and improved to a maximum value of 130% for PU‐1wt%CNTs. SEM micrographs were also used to prove the presence of agglomerates at higher CNT contents. By investigating thermogravimetry curves, it was concluded that the incorporation of carbon nanotubes transferred thermal degradation to a higher temperature. Storage modulus improved for nanocomposite samples which showed the reinforcing effect of CNTs on polyurethane. Memory behavior showed that recovery stress was increased for PU‐CNTs samples to a maximum value of 100% and not any harmful effect on shape recoveries observed. Finally, modified Halpin‐Tsai equation was obtained with the correction factor of K = exp(−1.79‐152V_f).     

High‐density polyethylene/expanded graphite nanocomposites produced by polymerization‐filling technique using an industrial heterogeneous catalyst

High‐density polyethylene nanocomposites with different expanded graphite (EG) contents (0.34–1.80 wt %) were prepared by polymerization‐filling technique using an industrial heterogeneous catalyst ( cat K ), and characterized using a range techniques: melting flow index (MFI), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and transmission electron microscopy (TEM). The MFI data showed that EG acts as a plasticizer decreasing melt viscosity in comparison to neat HDPE produced exclusively by cat K . DSC results showed that EG nucleated the HDPE crystallization as established by the increased crystallization temperature, and the degree of crystallinity. HDPE/EG nanocomposites displayed a significant improvement in the flexural (increased from 1458 to 1831 MPa), and storage modulus (increased from 122 to 1627 MPa) at only 1.80 wt % EG content. TEM images confirmed a homogeneous distribution of EG into the polymer matrix with the presence of dispersed, intercalated and aggregated EG nanofillers. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 55, 1260–1267     

The effect of pressure on transformation temperatures and some physical parameters of Fe–32Mn–6Si–3Cr shape memory alloy

An experimental investigation of the effect of pressure on shape memory behavior of Fe–32%Mn–6%Si–3%Cr alloy was undertaken. There are significant differences in the Gibbs free energy, dislocation density and transformation temperatures of the alloy due to applied pressure.