Critical aspects related to processing of carbon nanotube/unsaturated thermoset polyester nanocomposites

Carbon nanotubes (CNTs) have outstanding mechanical, thermal and electrical properties. As a result, particular interest has been recently given in exploiting these properties by incorporating carbon nanotubes into some form of matrix. Although unsaturated polyesters with styrene have widespread use in the industrial applications, surprisingly there is no study in the literature about CNT/thermoset polyester nanocomposite systems. In the present paper, we underline some important issues and limitations during the processing of unsaturated polyester resins with different types of carbon nanotubes. In that manner, 3-roll mill and sonication techniques were comparatively evaluated to process nanocomposites made of CNTs with and without amine (NH₂) functional groups and polyesters. It was found that styrene evaporation from the polyester resin system was a critical issue for nanocomposite processing. Rheological behaviour of the suspensions containing CNTs and tensile strengths of their resulting nanocomposites were characterized. CNT/polyester suspensions exhibited a shear thinning behaviour, while polyester resin blends act as a Newtonian fluid. It was also found that nanotubes with amine functional groups have better tensile strength, as compared to those with untreated CNTs. Transmission electron microscopy (TEM) was also employed to reveal the degree of dispersion of CNTs in the matrix.     

Novel conductive nanocomposites from perfluoropolyether waterborne polyurethanes and carbon nanotubes

The exceptional electrical conductivity of carbon nanotubes (CNTs) has been exploited for the preparation of conductive nanocomposites based on a large variety of insulating polymers. Among these, perfluoropolyether‐polyurethanes (PFPE‐PUs) represent a class of highly performing fluorinated materials with excellent water/oil repellency, chemical resistance, and substrate adhesion. The incorporation of highly conductive fillers to this class of highly performing materials allows them to be exploited in new technological and industrial fields where their unique properties need to be combined with the electrical conductivity or the electrostatic dissipation properties of carbon nanotubes. However, no studies have been presented so far on nanocomposites based on PFPE‐PUs and CNTs. In this work, polymer nanocomposites based on waterborne PFPE‐PUs and increasing amounts of carboxylated multiwall CNTs (COOH‐CNTs) were prepared and characterized for the first time. The effect of increasing concentration of COOH‐CNTs on the physical, mechanical, and surface properties of the nanocomposites was investigated by means of rheological measurements, dynamic mechanical analysis, thermal characterization, optical contact angle measurements, and scanning electron microscopy. In addition, electrical measurements showed that the highly insulating undoped PFPE‐PU system undergoes substantial modifications upon addition of COOH‐CNTs, leading to the formation of conductive nanocomposites with electrical conductivities as high as 1 S/cm. The results of this study demonstrate that the addition of COOH‐CNTs to PFPE‐PU systems represents a promising strategy to expand their possible use to technological applications where chemical stability, water/oil repellence and electrical conductivity are simultaneously required. Copyright © 2014 John Wiley & Sons, Ltd.     

Dispersion of Silica Fines in Water-Ethanol Suspensions

The dispersion of silica fines in water-ethanol suspensions has been studied through the measurement of settling efficiency, wetting rate, zeta potential, and viscosity. The measurements were performed on two silica samples with mean volumetric diameters of 5.02 and 0.272 &mgr;m at different fractions of ethanol in water-ethanol suspensions. The results have demonstrated that the dispersion stability of the silica suspensions increased as the fraction of ethanol increased and reached to maximum at the fraction of 50%, followed by a decline. The stability was stronger in a pure ethanol suspension than in a pure water suspension. It was observed that the stability closely correlated with the lyophilicity of the particles, but was not predominated by the surface charge of the particles as predicted by the DLVO theory. Viscosity measurements have been used to estimate the solvation film thickness on silica particles immersed in water-ethanol suspensions, on the basis of Einstein's theory of the viscosity of dispersions. It was found that the solvation film thickness on silica fines in a water-ethanol (1 : 1) suspension is about double that in a pure water suspension and about 1.4-fold that in a pure ethanol suspension, respectively, which well explains the dispersion behaviors of the silica fines in the water-ethanol suspensions because a thicker solvation film will cause a stronger disjoining pressure to prevent the proximity of the particles. Copyright 2001 Academic Press.     

The effect of water on the zeta potential of chromium dioxide in tetrahydrofuran

Experiments have been performed to determine the effect of water on dilute suspensions of CrO₂ in tetrahydrofuran (THF). The effect of water in the solvent as well as on the particle surface has been investigated using electrokinetic and dispersion stability measurements. Results of these investigations have shown that the zeta potential of dried CrO₂ (physisorbed water removed) in THF is positive and is dependent on the water content in THF. The zeta potential exhibits a maximum at about 1,800 ppm water. Good correlation also exists between the electrokinetic and dispersion stability measurements.     

Polymerized ionic liquid functionalized multi-walled carbon nanotubes/polyetherimide composites

Thin polyetherimide (PEI) films containing 0.1–3 wt.% multi-walled carbon nanotubes (MWCNTs), have been prepared from three types of MWCNTs, namely pristine, oxidized and polymerized ionic liquid (PIL) functionalized CNTs. Oxidized and PIL functionalized CNTs (CNT–PIL) showed better dispersion in the matrix compared to pristine CNTs. For CNT–PIL, alignment of CNTs has been observed in the matrix. Regardless of the type of CNTs, their incorporation led to an increased thermal stability of the polymer matrix. Dynamic mechanical analysis showed that storage modulus increased by up to 25% (3 wt.% CNT–PIL) and an increase in the height of the damping peaks (tan δ). The addition of CNTs did not have any significant influence on the tensile properties and T_g of the polymer, and the electrical conductivity did not decrease in the case of modified CNTs.     

A Review Featuring Fabrication,Properties and Applications of Carbon Nanotubes (CNTs) Reinforced Polymer and Epoxy Nanocomposites

Carbon nanotubes (CNTs) have long been recognized as the stiffest and strongest man-made material known to date.In addition,their high electrical conductivity has roused interest in the areas of electrical appliances and communication related applications.However,due to their miniature size,the excellent properties of these nanostructures can only be exploited if they are homogeneously embedded into light-weight matrices as those offered by a whole series of engineering polymers.In order to enhance their chemical affinity to engineering polymer matrices,chemical modification of the graphitic sidewalls and tips is necessary.The mechanical and electrical properties to date of a whole range of nanocomposites of various carbon nanotube contents are also reviewed in this attempt to facilitate progress in this emerging area.Recently,carbonaceous nano-fillers such as graphene and carbon nanotubes (CNTs) play a promising role due to their better structural and functional properties and broad range of applications in every field.Since CNTs usually form stabilized bundles due to van der Waals interactions,they are extremely difficult to disperse and align in a polymer matrix.The biggest issues in the preparation of CNTs reinforced composites reside in efficient dispersion of CNTs into a polymer matrix,the assessment of the dispersion,and the alignment and control of the CNTs in the matrix.An overview of various CNT functionalization methods is given.In particular,CNT functionalization using click chemistry and the preparation of CNT composites employing hyperbranched polymers are stressed as potential techniques to achieve good CNT dispersion.In addition,discussions on mechanical,thermal,electrical,electrochemical and applications ofpolymer/CNT composites are also included.     

Dispersion of Carbon Nanotubes with “Green” Detergents

Solubilization of carbon nanotubes (CNTs) is a fundamental technique for the use of CNTs and their conjugates as nanodevices and nanobiodevices. In this work, we demonstrate the preparation of CNT suspensions with “green” detergents made from coconuts and bamboo as fundamental research in CNT nanotechnology. Single-walled CNTs (SWNTs) with a few carboxylic acid groups (3–5%) and pristine multi-walled CNTs (MWNTs) were mixed in each detergent solution and sonicated with a bath-type sonicator. The prepared suspensions were characterized using absorbance spectroscopy, scanning electron microscopy, and Raman spectroscopy. Among the eight combinations of CNTs and detergents (two types of CNTs and four detergents, including sodium dodecyl sulfate (SDS) as the standard), SWNTs/MWNTs were well dispersed in all combinations except the combination of the MWNTs and the bamboo detergent. The stability of the suspensions prepared with coconut detergents was better than that prepared with SDS. Because the efficiency of the bamboo detergents against the MWNTs differed significantly from that against the SWNTs, the natural detergent might be useful for separating CNTs. Our results revealed that the use of the “green” detergents had the advantage of dispersing CNTs as well as SDS.     

Effect of elongational flow on morphology and properties of polymer/CNTs nanocomposite fibers

Carbon nanotubes (CNTs) have been attracting increasing interest for the fabrication of polymer‐based nanocomposites because of their excellent properties. Traditional methods for the preparation of polymer/CNTs nanocomposites are in situ polymerization, solution blending, and melt mixing. The achievement of a good CNT dispersion and a percolation network is important in order to obtain better mechanical and electrical properties. However, the rheological behavior of polymer/CNTs systems, in particular regarding the extensional flow, has not been much investigated so far. In this work we present, for the first time, rheological data in non‐isothermal extensional flow and an investigation on the effect of the extensional flow upon the final properties of several polymer/CNTs systems was carried out as well. Extensional flow led to higher mechanical properties and higher melt strength, but only a slightly reduced breaking stretching ratio. This result could be particularly interesting in the view of potential industrial applications such as film blowing and spinning. Morphological analyses also showed higher degrees of dispersion and variation in the CNTs final dimensions. Copyright © 2010 John Wiley & Sons, Ltd.     

Thermal curing behavior of MWCNT modified vinyl ester‐polyester resin suspensions prepared with 3‐roll milling technique

This study aims to investigate the curing behavior of a vinyl ester‐polyester resin suspensions containing 0.3 wt % of multiwalled carbon nanotubes with and without amine functional groups (MWCNTs and MWCNT‐NH₂). For this purpose, various analytical techniques, including Differential Scanning Calorimetry (DSC), Fourier infrared spectroscopy (FTIR), Raman Spectroscopy, and Thermo Gravimetric Analyzer (TGA) were conducted. The resin suspensions with carbon nanotubes (CNTs) were prepared via 3‐roll milling technique. DSC measurements showed that resin suspensions containing CNTs exhibited higher heat of cure (Q), besides lower activation energy (E_a) when compared with neat resin. For the sake of simplicity of interpretation, FTIR investigations were performed on neat vinyl ester resin suspensions containing the same amount of CNTs as resin. As a result, the individual fractional conversion rates of styrene and vinyl ester were interestingly found to be altered dependent on MWCNTs and MWCNT‐NH₂. The findings obtained from RS measurements of the cured samples are highly proportional to those obtained from FTIR measurements. TGA measurements revealed that CNT modified nanocomposites have higher activation energy of degradation (E_d) compared with the cured polymer. The findings obtained revealed that CNTs with and without amine functional groups alter overall thermal curing response of the surrounding matrix resin, which may probably impart distinctive characteristics to mechanical behavior of the corresponding nanocomposites achieved. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1511–1522, 2009     

Correlation between Dispersion Stability of Concentrated Ceramic Suspension and Capillary Suction Time

Dispersion stability of highly concentrated ceramic suspensions using different dispersants required for colloidal processing can be assessed by measuring capillary suction time (CST). A systematic evaluation of dispersibility characteristics of colloidal alumina suspension is reported in the presence of three commonly used dispersants, namely, Dispex N 100, Darvan C, and Aluminon by employing the CST technique. The correlation between dispersibility of ceramic suspension and capillary suction time has been established. It has been found that higher the CST value of a suspension, the greater is the stability of the suspension and viceversa. In this investigation, this technique is employed both to choose suitable dispersant and to characterize the suspension. It has been concluded that higher the dispersion ratio (DR) of a suspension above unity the better is the stability and the lower the DR value below unity, the better is the aggregation tendency of the suspension. Quantitative estimation of dispersibility of an aqueous suspension is reported in terms of dispersion ratio. The CST technique has been found to be very useful and suitable for obtaining information for assessing stability of ceramic suspensions and characterizing concentrated ceramic slurry.     

Silica-Zirconia Coatings Produced by Dipping and EPD from Colloidal Sol–Gel Suspensions

SiO₂-ZrO₂ sols have been prepared via acid catalysis using a commercial colloidal suspension of zirconia and two silica alkoxides; tetraethoxysilane (TEOS) and methyltriethoxysilane (MTES). Suspensions with 10, 15 and 25-mol% of ZrO₂ were prepared. The stability of the suspensions was followed by rheological measurements showing that the amount of water incorporated with the colloidal suspension is the factor that limits the maximum ZrO₂ content. Coatings have been prepared by dipping using the suspensions up to 25-mol% ZrO₂ onto glass-slides at different withdrawal rates. EPD process has been used to prepare coatings onto stainless steel AISI 304 using the suspension with 25-mol% ZrO₂ at different pHs. The parameters associated with the EPD process (current density, electric field, potential and deposition time) have been evaluated. The critical thickness for a ZrO₂ addition of 25-mol% was 0.8 μm and it increased for diminishing ZrO₂ content.     

Electrical and melt rheological characterization of PC and co‐continuous PC/SAN blends filled with CNTs: Relationship between melt‐mixing parameters,filler dispersion,and filler aspect ratio

Electrical and melt rheological properties of melt‐mixed polycarbonate (PC) and co‐continuous PC/poly(styrene–acrylonitrile) (SAN) blends with carbon nanotubes (CNTs) are investigated. Using two sets of mixing parameters, different states of filler dispersion are obtained. With increasing CNT dispersion, an increase in electrical resistivity near the percolation threshold of PC–CNT composites and (PC + CNT)/SAN blends is observed. This suggests that the higher mixing energies required for better dispersion also result in a more severe reduction of the CNT aspect ratio; this effect was proven by CNT length measurements. Melt rheological studies show higher reinforcing effects for composites with worse dispersion. The Eilers equation, describing the melt viscosity as function of filler content, was used to fit the data and to obtain information about an apparent aspect ratio change, which was in accordance with measured CNT length reduction. Such fitting could be also transferred to the blends and serves for a qualitatively based discussion. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 79–88     

Aggregation behavior of single-walled carbon nanotubes in dilute aqueous suspension

The aggregation behavior of colloidal single-walled carbon nanotubes (SWNT) in dilute aqueous suspensions was investigated using a novel light scattering measurement technique. The aggregation of SWNT in three suspensions was examined: (1) nanotubes after acid treatment; (2) as-received nanotubes stabilized by a nonionic surfactant; and (3) acid-treated nanotubes with nonionic surfactant. Continuous light scattering measurements of the SWNT suspensions (probing the 38-436 nm length scale) made over two weeks showed that the nanotubes in each sample formed networks with fractal-like structures. The as-received nanotubes were stable over the measurement period, while the acid-treated nanotube suspension showed greater dispersion variability over time, yielding looser structures at large length scales and more compact structures at smaller length scales. The addition of surfactant to the acid-treated suspension significantly enhanced nanotube dispersion.     

Effect of dispersants on dispersion stability of collophane and quartz fines in aqueous suspensions

A stable dispersion of fine mineral particles in an aqueous system facilitated by dispersants is an essential prerequisite for their successful separation. We investigated the dispersion stability and mechanism of suspensions of aqueous collophane and quartz fines (10?µm) in the presence of sodium hexametaphosphate (SHMP), sodium silicate or sodium carbonate using the sedimentation balance method, zeta potential measurements, contact angle measurements, micro-flotation tests and theoretical calculation of Extended-DLVO (Derjaguin-Landau-Verwey-Overbeek). The results showed that three dispersants significantly enhanced the dispersion stability of collophane in the following descending order SHMP?>?sodium silicate?>?sodium carbonate. This is because they increased the zeta potential of collophane in the same order; meanwhile, the SHMP made the collophane more hydrophilic compared to two other dispersants. These results illustrated that the dispersion stability was attributed to electrostatic repulsion and hydration repulsion and that the hydration repulsion had a greater influence on the stability than electrostatic repulsion based on the calculation of Extended-DLVO. However, the quartz suspension always maintained a stable dispersion in the absence or presence of dispersants, since there was a higher zeta potential and stronger hydrophilicity for natural quartz. These provide a theoretical direction for the dispersion of fine-disseminated siliceous phosphorites and phosphate slimes in separations.     

Rheology of concentrated alumina-polyelectrolyte systems

Rheological properties of concentrated alumina suspensions using a charged copolymer as the dispersant have been studied. The non-Newtonian behavior of these fluids was characterized and correlated to potential measurements and sedimentation column data, obtained with these dispersions. As a result, a clear relationship between dispersion stability and pseudoplastic/dilatant rheological behavior was established.     

Synergistically Enhanced Dispersion of Native Protein–Carbon Nanotube Conjugates by Fluoroalcohols in Aqueous Solution

Carbon nanotubes (CNTs) are anticipated as an important new material for use in nanotechnology applications because of their excellent mechanical and electrical properties. For their development, a highly stable dispersion of debundled CNTs is indispensable. Herein we present a new method to enhance dispersibility of single‐walled carbon nanotubes (SWNTs) with proteins using alcohols as co‐solvents. Addition of fluoroalcohols in solution increased the SWNT dispersion by more than one order of magnitude without protein denaturation. Enhancement of SWNT dispersion through addition of alcohols was attributed to the decreased hydrophobic interaction among SWNTs. This novel approach enables us to produce biofunctional CNTs such as one‐dimensional nanobiosensors and drug carriers that can penetrate cells.     

The effect of irregularity on the dielectric dispersion characteristics of spherical cellular suspension

The dielectric dispersion characteristics of cellular suspensions are fundamentally determined based on the analogy to composite dielectric materials when periodically and discrete arrangement of cells is assumed. However, under native physiological conditions, when flocculation and clamping events usually occur, those assumptions are usually not valid. In the framework of this study, an examination of irregularity effect on the dispersion characteristics of spherical cellular suspensions is presented. Here, the permittivity spectra of the suspensions have been determined by both measurements of living K562 cell suspensions and finite numerical simulations. Based on the measured and simulated spectra, the dispersion characteristics of the suspensions, for several destinies and arrangements of cells, have been quantitatively analyzed using the Havriliak–Negami empirical formula. Generally, a strong correlation between the low dispersion characteristics was observed as the concentration and density of the cells was increased. In addition, all characteristics found to be significantly deviated in comparison to the characteristics of a periodically arrayed suspension. However, when low-dense arrangement was assumed, the correlation found to be much lower when all characteristics found to be less perturbated. Based on a simple model of interacting cells, it is suggested that those deviations are related to intercellular interactions between adjacent cells.     

Shear modulated percolation in carbon nanotube composites

A novel time-dependent percolation transition has been observed in sheared carbon nanotube (CNT) composites. At a fixed CNT filler loading, the electrical conductivities of CNT composites can change abruptly as much as 8 orders of magnitude as the shear processing time increases. Microstructure characterization shows that the CNTs have aligned along the shear flow direction, which leads to the dramatic increase of the percolation threshold and thereby the dramatic decreases of the electrical conductivities. Our results highlight the great importance of understanding the response of CNT dispersion states to the processing conditions.     

Incorporation of carbon nanotubes into polyethylene by high energy ball milling: Morphology and physical properties

High energy ball milling (HEBM) was utilized, as an innovative process, to incorporate carbon nanotubes (CNTs) into a polyethylene (PE) matrix avoiding: high temperatures, solvents, ultrasonication, chemical modification of carbon nanotubes. Composites with 1, 2, 3, 5, and 10 wt % of carbon nanotubes were prepared. Films were obtained melting the powders in a hot press. Morphology and physical properties (thermal, mechanical, electrical properties) were evaluated. The used processing conditions allowed to obtain a satisfactory level of dispersion of CNTs into the PE matrix with a consequent improvement of the physical properties of the samples. The thermal degradation was significantly delayed already with 1–2% wt of CNTs. The mechanical properties resulted greatly improved for low filler content (up to 3% wt). The electrical measurements showed a percolation threshold in the range 1–3 wt % of CNTs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 597–606, 2007     

Phosphomolybdate-modified multi-walled carbon nanotubes as effective mediating systems for electrocatalytic reduction of bromate

Electrocatalytic properties (towards reduction of bromate in 0.5 mol dm⁻³ H₂SO₄) of multi-walled carbon nanotubes (CNTs) modified with phosphododecamolybdate (PMo₁₂) monolayers have been diagnosed using cyclic voltammetry and amperometry. The ability of negatively charged PMo₁₂-modified CNTs to attract electrostatically ultra-thin, positively charged conducting polymer (PEDOT or polypyrrole) structures is explored to grow in controlled manner hybrid organic-inorganic network electrocatalytic films. Due to the presence of three-dimensionally distributed CNTs, the films’ conductivity and porosity are improved. The hybrid systems utilizing polypyrrole, rather than PEDOT, have produced fairly higher bromate electroreduction catalytic currents. Comparison is also made to Nafion-stabilized dispersion of PMo₁₂-modified CNTs inks. The latter system is characterized by good stability and relatively the highest sensitivities with respect to bromate concentration.