Physicochemical characterisation of degrading polycaprolactone scaffolds

A degradation study investigating the hydrolysis of different scaffolds of polycaprolactone suspended in phosphate buffer solution at 37 °C was performed over a three month period. Structures included electrospun fibres, held as 2D mats and 3D bundles, and solvent cast films. These structures and their surrounding solutions were physiochemically characterised using a range of techniques. Changes in scaffold physicochemical properties were observed over the course of the study, including significant loss in molecular mass, increases in thermal properties and crystallinity, and increases in tensile properties. The presence of degradation products, such as capronic acid containing compounds was also identified in the surrounding solution. 3D electrospun bundles - as a consequence of being the least crystalline scaffold and hence most susceptible to hydrolysis - demonstrated greatest reduction in molecular mass over the three months, followed by 2D electrospun mats, and the lowest mass loss was observed for solvent cast films.     

Parameter study of electrospinning of polyamide-6

Importance of different solution and process parameters were evaluated in multi-nozzle electrospinning of polyamide-6. We were interested in how those parameters affect firstly on fibre diameters and fibre diameter distribution and secondly on production rate and disturbances of the process. The trial series was planned using orthogonal experimental design. Altogether eight parameters having three or two levels each were chosen for this study. The chosen solution parameters were polymer grade, viscosity of solution, salt content and solvent grade and process parameters, voltage, distance, nozzle size and feeding pressure of solution. This study was performed using continuous electrospinning equipment consisting of multiple nozzles and horizontal electric field. Literature findings about the influences of certain variables are often contradictory. These contradictions and their possible causes were discussed.     

Production of aligned helical polymer nanofibers by electrospinning

A new and simple electrospinning method has been developed for producing aligned helical polymer nanofibers. Aligned helical polycaprolactone (PCL) nanofibers were prepared by this method. The helical fibers were collected by a tilted glass slide. The morphology and loop diameters of the helical structures are dependant on the PCL solution concentration and the loop diameters are in the range of 6.9-14.9 μm for the concentration range of 4.7%-10%. The three-dimensional helical structures were obtained at the high solution concentration of 10%. These helical structures were formed by jet buckling due to mechanical instability when hitting collector surface. Formation of the helical structures is dependent on the obliquity of the tilted glass slide and distance away from the syringe needle. The converging electrical field generated by a tip collector plays an important role in the alignment of the helical structures.     

Formulation of a holistic model for the kinetics of steady state growth of porous anodic alumina films

A holistic model for the kinetics of steady state growth of porous anodic alumina films in oxalic acid, H₂C₂O₄, solution was developed not necessarily requiring the adoption of any ‘a priori’ mechanism of porous film growth. By this model the effect of anodising conditions on the transport numbers of Al³⁺ cations and O²⁻ anions across the barrier layer was revealed. The cation (anion) transport number decreased (increased) with current density, increased (decreased) with temperature and was unaffected by the concentration of electrolyte or pH. A complementary atomistic-ionic kinetic model was developed that fully justified these results and showed that the activation distances of Al³⁺ and O²⁻ transport are comparable, but the activation energy of Al³⁺ transport is lower mainly due to the much smaller size of Al³⁺. The validity of the model was tested on the basis of SEM observations, while structural features and the rate of pore wall dissolution were determined.     

Characterisation of the steady state tube furnace (ISO TS 19700) for fire toxicity assessment

The steady state tube furnace (Purser furnace, ISO TS 19700) has been developed specifically to replicate the generation of toxic products from real fires under different fire conditions on a bench-scale. Steady state burning is achieved by driving the sample into a furnace of increasing heat flux at a fixed rate and recording the product yields over a steady state period in the middle of the run. The furnace, sample, and effluent dilution chamber temperature profiles are presented to characterise the conditions in the apparatus. The distribution of smoke in the mixing chamber has been investigated to demonstrate the efficiency of mixing in the effluent dilution chamber. The heat flux applied to the sample at various points through the furnace has been measured, showing that conditions vary from those typical of pre-flaming to fully developed fires. An initial investigation of the repeatability and interlaboratory reproducibility has been undertaken, showing acceptable low levels of uncertainty in the toxic product yields.     

Detecting extensional viscosity of polypropylene melt using the Rheotens test: A comparison between standard and steady state test modes

The Rheotens test was used to determine the extensional viscosity of a polypropylene (PP) melt at three different extrusion velocities and using two capillaries with different length-to-diameter ratios. Results showed that, in the standard Rheotens test, the extensional viscosity curves determined under different testing conditions exhibit an obvious difference, especially under low extensional strain rates. This is attributed to the pre-orientation of macromolecular chains taking place in the capillary. Hence, a steady state Rheotens test was tentatively proposed. It was demonstrated that the extensional viscosity curves determined under most of the testing conditions by this test mode almost overlap, which is attributed to the fact that the pre-orientation of chains relaxes sufficiently near the capillary exit. This implies that equivalent extensional viscosities can be obtained under a wider range of extrusion velocities and capillary length-to-diameter ratios. Moreover, the equivalent extensional viscosities determined in the steady state Rheotens test exhibit good agreement with the extrapolated extensional viscosity curve determined using the Cogswell convergent flow method.     

Investigation of nanomechanical and morphological properties of silane-modified halloysite clay nanotubes reinforced polycaprolactone bio-composite nanofibers by atomic force microscopy

There is remarkable interest in the fabrication of polymeric composite nano/micro-fibers by electrospinning for many applications ranging from bioengineering to water/air filtration. In almost all of these applications, the mechanical properties of both the polymer fibers and their assemblies, are significant. In this study, unmodified, 3-Glycidoxypropyltrimethoxysilane (GPTMS) or 3-Aminopropyltriethoxysilane (APTES) modified halloysite clay nanotube (HNT) reinforced polycaprolactone (PCL) nanofibers were successfully synthesized via the electrospinning. The morphology and mechanical features of the obtained electrospun fibers were investigated by atomic force microscopy (AFM) and AFM-based nanoindentation for single fibers in nanoscale, respectively. Besides, scanning electron microscopy and tensile strength tests were used to investigate whole fibrous structures in microscale. The AFMresults, accompanied by SEM and tensile strength, support the conclusion that silane-modification affected positively the morphology and mechanical characteristics of electrospun PCL nanofibers. Therefore, it was concluded that the morphological and mechanical features from the single fibers in the nanofiber mats were related to the whole fibrous structure.     

Solid-state NMR study of biodegradable starch/polycaprolactone blends

Abundant literature exists on starch or modified starch blended with biodegradable polyesters to achieve good performance with cheap compost plastics. The level of miscibility in these blends is one of the most relevant parameters. In the present study, solid-state ¹H and ¹³C NMR spectra, as well as carbon spin-lattice relaxation times T₁(C) and proton spin-lattice relaxation times T₁(H) and proton spin-lattice relaxation times in the rotating frame T_1ρ(H) of biodegradable starch (or starch formate)/polycaprolactone (PCL) (or polyester (PE) oligomers) blends and samples of the neat components were measured. From the T_1ρ(H) and T₁(H) relaxation times it follows that blends starch/PCL, starch/PE-oligomers and starch formate/PE-oligomers are phase separated even on the scale of 20-110 nm. On the contrary starch formate/PCL blend is phase separated on the scale 2.5-12 nm but homogeneously mixed on the scale 20-90 nm. Moreover, shorter T₁(C) and especially T_1ρ(H) values found for the starch or starch formate component in all these blends in comparison with neat samples show that molecular mobility of starch and starch formate segments is affected by blending. This indicates some miscibility also in phase separated blends which can happen in amorphous channels of starch.     

Development and validation of a mechanistic model for the release of embelin from a polycaprolactone matrix

Embelin is a natural agent with antimicrobial, antifungal and analgesic activities. This work presents a mechanistic model for the release of embelin from a polycaprolactone matrix. Based on the results of embelin release experiments and Raman microscopy measurements, the model assumes a dual dispersion of the embelin: agglomerated and dispersed. Embelin release mechanism combines the effects of the liquid migration into the matrix, the drug diffusion, and the drug dissolution within the wetted matrix. The model is formulated in terms of four partial differential equations that account for the mass balances of dispersed, agglomerated, and dissolved embelin, and aqueous solution. Model predictions show that the release mechanism involves three stages: a burst stage, in which dispersed embelin is rapidly released; a transition stage, in which dispersed and agglomerated embelin are simultaneously released; and, once the dispersed embelin depletion, a stable release stage until the agglomerated embelin exhausts.     

Effect of thermal annealing on a bilayer polyvinyl alcohol/polyacrylic acid electrospun hydrogel nanofibres loaded with doxorubicin and clarithromycin for a synergism effect against osteosarcoma cells

Polyvinyl alcohol/polyacrylic acid (PVA/PAA) bilayer hydrogel nanofibres were successfully fabricated by electrospinning and physically crosslinked via heat treatment. The effects of the thermal annealing process on the structure, morphology, swelling, thermal properties and hydrophilicity of electrospun nanofibres were investigated. In addition, these membranes were also used to incorporate doxorubicin and clarithromycin for osteosarcoma treatment, one in each layer. These drugs were used because it is hypothesized in this work that a synergism occurs between both drugs. So, these membranes were analyzed towards their dual-drug release and potential cytotoxicity towards the U2OS human osteosarcoma cell line. Moreover, the water contact angle, disintegration, swelling and weight loss studies confirmed the rapid swelling and improved water stability of the annealed PVA/PAA bilayer nanofibres. The annealed bilayer nanofibres exhibited an increase in the average diameter and degree of crystallinity. In addition, the results revealed that a variation occurred in the degree of hydrophilicity of annealed PVA/PAA bilayer nanofibres. The PAA nanofibres surface exhibited higher hydrophilicity than the PVA nanofibres surface. Drug delivery presented to be as fast rate release for clarithromycin and slow-rate release for doxorubicin, which may be advantageous because both drugs exhibited to be synergetic for certain dosages presenting the combination of the drugs higher than 50% of cell inhibition, while these membranes had higher inhibition values (up to 90%), which was attributed to the PAA but also the drugs. These unique properties are of potential interest in drug delivery applications for dual drug delivery where the tunability of surfaces is desirable.     

Anaerobic biodegradation tests of poly(lactic acid) and polycaprolactone using new evaluation system for methane fermentation in anaerobic sludge

The anaerobic biodegradation tests of polycaprolactone (PCL) and poly(lactic acid) (PLA) powders were done at thermophilic temperature (55 °C) under aquatic conditions (total solid concentrations of the used sludge were 1.73% (undiluted sludge) and 0.86% (diluted sludge)) using a newly developed evaluation system. With this system, the evolved biogas is collected in a gas sampling bag at atmospheric pressure. This method is more convenient than using a pressure transducer or inverted graduated cylinder submerged in water. The biodegradation of PCL powder (10 g, 125–250 μm) in the diluted sludge stopped in about 47 days when the biodegradability reached 92%. The biodegradability of PLA powder (10 g, 125–250 μm) in undiluted sludge was 91% at about 75 days. The biodegradability of PLA powder (10 g, 125–250 μm) in diluted sludge was 79% at about 100 days. The biodegradability of PLA powder (5 g, 125–250 μm) in diluted sludge was 80% at about 85 days. It was found that the PCL and PLA powders were quite degraded using the new evaluation method. In addition, the smaller particle size PCL powder was biodegraded faster.     

Effect of starch content on the biodegradation of polycaprolactone/starch composite for fabricating in situ pore-forming scaffolds

Bone tissue engineering is an efficient approach to regenerating bone-related defects. The optimal scaffold used for bone tissue engineering must possess adequate porosity and suitable mechanical properties. This work described the development of a biodegradable polymeric composite based on polycaprolactone (PCL) and starch that can form a porous structure in situ. The scaffold exhibited the required mechanical properties at the initial stage of implantation by controlling in situ degradation and subsequent pore formation. PCL/starch (SPCL) scaffolds with 100/0, 70/30, and 50/50 ratios were developed. Degradation studies were performed in phosphate buffer saline (PBS) containing α-amylase or lipase at 37 °C for 4 weeks. Fourier-transform infrared spectroscopy was used to analyze chemical bonds and their changes after degradation. Differential scanning calorimetry was applied to determine the crystallinity and recrystallization of samples before and after degradation. Mass loss and starch release were observed during degradation, and the porosity of samples was measured by the ethanol replacement method. Morphology was further determined using scanning electron microscopy. Finally, variations in compressive strength and modulus during degradation and pore formation were also measured. The porosity of samples reached 45% after 1 month of degradation, and mechanical properties were still appropriate for human bone tissue. Reduction in mechanical property after mass loss, starch release and pore formation was controlled by the hydrogen bonding and recrystallization effect of PCL after degradation. Results suggested that SPCL composite had potential to form porous scaffold with adequate mechanical properties in situ and is promising for bone tissue engineering applications.     

Effect of sepiolite on the biodegradation of poly(lactic acid) and polycaprolactone

PLA and PCL nanocomposites prepared by adding 5 wt% of a sepiolite (SEPS9) were degraded in compost, leading to effective degradation for all samples.PLA and PLA/SEPS9 seem to be mainly degraded by a bulk mechanism, showing a significant level of polymer degradation, however the presence of SEPS9 particles partially delays the degradation probably due to a preventing effect of these particles on polymer chain mobility and/or PLA/enzymes miscibility. PCL and PCL/SEPS9 showed a preferential surface mechanism of degradation; and in contrast to PLA, sepiolite does not present a considerable barrier effect on the degradation of PCL.     

Oxidation of polycaprolactone to induce compatibility with other degradable polyesters

Chemical modification of poly(?-caprolactone) PCL by oxidation with potassium permanganate in solution was investigated. According to the data obtained from Fourier transform infrared spectroscopy (FT-IR) and nuclear magnetic resonance ¹H NMR, after the oxidation reactions the PCL chains exhibited new functional groups (vinyl and hydroxyl) and possible intermolecular recombination, producing an oxidized-polycaprolactone (PCL-OX). Solution viscometry indicated that degradation also occurred during the oxidation reactions (∼30% drop in viscosity average molecular weight was detected). Differential scanning calorimetry (DSC) also indicated that PCL was chemically modified and degraded. The successive self-nucleation/annealing (SSA) treatment confirmed that a reduction (or interruption) in linear crystallizable sequences occurred. The immiscibility of blends of PCL with other degradable polyesters, such as poly(p-dioxanone) PPDX (PCL/PPDX 90:10 w/w), was shown by the invariability of the relevant thermal transitions as determined by DSC and FT-IR and NMR analysis. However, the blend prepared with oxidized PCL (PCL-OX/PPDX, in the same composition range) did not display signs of thermodynamic miscibility but showed an interesting thermal behaviour demonstrated by changes in the crystallization temperatures of both phases, and by the melting behaviour of the PCL-OX in the blend. These results together with spectroscopic analysis show that the oxidation of PCL induces physical interactions and/or compatibilisation among the phases of this blend.     

Enhancement in the photocatalytic activity of TiO2 nanofibers hybridized with g-C3N4 via electrospinning

TiO₂/g-C₃N₄ nanofibers with diameter of 100–200 nm were prepared by electrospinning method after calcination at high temperature, using polyvinylpyrrolidone (PVP), Melamine (C₃H₆N₆), Ti(OC₄H₉)₄ as raw materials. The composite nanofibers were characterized by XRD, FT-IR, SEM, UV–vis and PL respectively. The effects of different g-C₃N₄ contents on structure and photocatalytic degradation of the composite nanofibers were investigated. The results indicated that with increasing g-C₃N₄ content, the diameter of the composite fibers increased and the morphology changed from uniform structure to a nonuniform one, containing beads. The composite nanofibers displayed the best photocatalytic degradation on RhB, when the g-C₃N₄ content was 0.8 wt%. The degree of degradation was up to 99% at the optimal conditions of 40 min. The degradation activity of the composite nanofibers on RhB, MB and MO was found to be higher than that of the TiO₂ nanofibers.     

Electrospun cellulose acetate fibers: effect of solvent system on morphology and fiber diameter

This paper reports an investigation of the effects of solvent system, solution concentration, and applied electrostatic field strength (EFS) on the morphological appearance and/or size of as-spun cellulose acetate (CA) products. The single-solvent systems were acetone, chloroform, N,N -dimethylformamide (DMF), dichloromethane (DCM), methanol (MeOH), formic acid, and pyridine. The mixed-solvent systems were acetone–DMAc, chloroform–MeOH, and DCM–MeOH. Chloroform, DMF, DCM, MeOH, formic acid, and pyridine were able to dissolve CA, forming clear solutions (at 5% w/v), but electrospinning of these solutions produced mainly discrete beads. In contrast, electrospinning of the solution of CA in acetone produced short and beaded fibers. At the same solution concentration of 5% (w/v) electrospinning of the CA solutions was improved by addition of MeOH to either chloroform or DCM. For all the solvent systems investigated smooth fibers were obtained from 16% (w/v) CA solutions in 1:1, 2:1, and 3:1 (v/v) acetone–DMAc, 14–20% (w/v) CA solutions in 2:1 (v/v) acetone–DMAc, and 8–12% (w/v) CA solutions in 4:1 (v/v) DCM–MeOH. For the as-spun fibers from CA solutions in acetone–DMAc the average diameter ranged between 0.14 and 0.37 μm whereas for the fibers from solutions in DCM–MeOH it ranged between 0.48 and 1.58 μm. After submersion in distilled water for 24 h the as-spun CA fibers swelled appreciably (i.e. from 620 to 1110%) but the physical integrity of the fibrous structure remained intact.     

An equation of state for melts of linear homopolymers

We analyze the capability of the continuous Gaussian chain model to describe melts of linear homopolymer chains. We derive the equation of state of a system of n interacting chains by including long chain correlations by means of the one loop diagrams. These correlations which give rise to two combinations of the molecular parameters are found to be necessary for the proper quantification of pressure-volume-temperature (PVT) behaviour of the melts. The adjustment of the value of the prefactor of the small density term which is in accord with the liquid character of polymeric melts lead to a complete agreement between the experimental results and the outcomes of the theory. The proper dependence on the molecular weight is also predicted and isotherms of narrow distribution polystyrenes of three different molecular weights are used for the evaluation of the molecular parameters.     

Selective fabrication of porous iron oxides hollow spheres and nanofibers by electrospinning for photocatalytic water purification

Porous hematite (α-Fe₂O₃) hollow spheres and nanofibers could be obtained via electrospinning and subsequent thermal decomposition in air. The precursor could be fabricated by electrospinning using Fe(NO₃)₃ as the iron source and Polyvinylpyrrolidone (PVP) as a complexing reagent. Upon calcination, pure porous α-Fe₂O₃ hollow spheres and nanofibers could be obtained at 650 °C for 3 h. The novel hollow spheres have an abundantly porous structure as well as large surface areas. Benefitting from the special porous structure, narrow bandgap, and higher surface area, porous α-Fe₂O₃ hollow materials are used as visible-light-responsive photocatalysts. So we have investigated the visible light photodegradation behavior of porous hematite (α-Fe₂O₃) hollow spheres and nanofibers towards organic dyes, as Rhodamine B (RhB). The synergetic effects of higher surface area, pore structures promoted the photocatalytic efficiency for RhB degradation under visible light and contributed to achieving the enhanced and stable photocatalytic activity.     

Application of electrospinning for the fabrication of proton-exchange membrane fuel cell electrodes

Electrospun materials have been gaining great interest in the energy sector. Their tunability and robustness make them highly attractive, particularly for proton-exchange membrane fuel cell (PEMFC) electrodes. Conventional PEMFC electrodes, prepared by either spraying, painting, or slot-die coating, have not yet met the needs of large-scale PEMFC use. Electrospinning of fibrous materials has already shown great promise as an alternative methodology for electrode fabrication. Electrospinning has been used in fuel cell electrodes through two primary means: (1) segmented carbon or inorganic fibers to serve as precious metal catalyst support, and (2) high aspect ratio polymer/particle fibers to serve directly as the electrode. The use of electrospun fibrous electrodes has led to improved PEMFC durability and increased power output at low catalyst loadings, both of which are of paramount importance to large-scale commercialization of PEMFC electric vehicles.