Nanoclay and carbon nanotubes as potential synergists of an organophosphorus flame-retardant in poly(methyl methacrylate)

This study explores whether nanoparticles incorporated in polymers always act as synergists of conventional flame-retardant additives. For this purpose, two different filler nanoparticles, namely organically modified layered-silicate clay minerals or nanoclays and multi-walled carbon nanotubes, were incorporated in poly(methyl methacrylate) filled with an organophosphorus flame-retardant that acts through intumescence. Effective dispersion techniques specific to each nanoparticle were utilized and prepared samples were thoroughly characterized for their nanocomposite morphologies. Nanoclays were shown to outperform carbon nanotubes in respect of improving the fire properties of intumescent formulations assessed by cone calorimeter analysis. An intriguing explanation for the observed behaviour was the restriction of intumescence by strong carbon nanotube networks formed on the flaming surfaces during combustion contrary to enhanced intumescent chars by nanoclays. Carbon nanotubes surpassed nanoclays considering the thermal stability of intumescent formulations in thermogravimetry whereas mechanical properties were significantly superior with nanoclays to those with carbon nanotubes.     

Thermal degradation of organophosphorus flame-retardant poly(methyl methacrylate) nanocomposites containing nanoclay and carbon nanotubes

Filler nanoparticles pave the way for the development of novel halogen-free flame-retardant polymers. The aim of this study was to investigate the thermal degradability, and in particular, the thermal degradation mechanism of organophosphorus flame-retardant poly(methyl methacrylate) (PMMA) nanocomposites containing nanoclay (NC) and multi-walled carbon nanotubes (CNT). For this purpose, thermogravimetry and direct pyrolysis mass spectrometry analysis were utilized. The onset of degradation was delayed through increased maximum degradation temperature and suppressed mass loss corresponding to initial degradation stage with carbon nanotubes and nanoclays, respectively. Possibility of reactions of melamine and/or melamine derivatives and interactions between carbonyl groups of PMMA and phosphinic acid leading to thermally more stable products was increased owing to the barrier effect of filler nanoparticles. In the presence of NC better flame retarding characteristics was detected as anhydride formation, leading to charring being more effective.     

Fracture surface morphology and phase relationships of polystyrene/poly(methyl methacrylate) systems. I. Low-molecular-weight polystyrene in poly(methyl methacrylate)

Samples of low-molecular-weight polystyrene (PS) in poly(methyl methacrylate) (PMMA) were prepared by first dissolving PS in methyl methacrylate monomer and then polymerizing the monomer. Forty-three specimens of varying number-average molecular weight (2100–49,000) and composition (5–40 wt %) of PS were prepared, and the surface morphology and phase relationships studied by scanning electron microscopy. Four distinct types of phase relationships were observed: (i) a single phase consisting of PS dissolved in PMMA; (ii) PS dispersed in PMMA; (iii) PMMA dispersed in PS; and (iv) regions of PS dispersed in PMMA coexisting with regions of PMMA dispersed in PS. Values of the size and population density of the dispersed particles are reported. Finally, the size and distribution of the dispersed particles and the various types of phase relationships are discussed in terms of the ternary polystyrene/poly(methyl methacrylate)/methyl methacrylate phase diagram.     

Toughness enhancements in poly(methyl methacrylate) by addition of oriented multiwall carbon nanotubes

The mechanical properties of multiwall carbon nanotube (MWNT)/poly(methyl methacrylate) (PMMA) nanocomposites were studied as a function of nanotube orientation, length, concentration, and type. Orientation and dispersion were assessed by electron microscopy. A processing parameter study revealed the robust nature of fabricating nanotube/PMMA nanocomposites. An optimal set of extrusion conditions was found for minimizing the aggregate size in single‐wall carbon nanotube (SWNT)/PMMA nanocomposites; this set was also used for the fabrication of the MWNT/PMMA composites. Good dispersion was achieved for MWNTs in PMMA at 0.1–10 wt % loading levels (with the best dispersions at the lower loading levels). The orientation of MWNTs in PMMA proved to be the only way to substantially toughen the nanocomposite. A level of 1 wt % MWNTs in PMMA (oriented nanocomposite) exhibited the largest increase in tensile toughness with a 170% improvement over oriented PMMA. Increases in the modulus and yield strength were not nearly as pronounced (and occurred only at the highest loading of MWNTs, which was 10 wt %) with increases of 38 and 25%, respectively. A failure mechanism was proposed in which orientation of the MWNTs (normal to the direction of craze propagation and crack development) enabled them to toughen the brittle PMMA by bridging cracks that developed (via craze precursors) during the tensile test. None of the nanotube/PMMA composites showed mechanical properties close to the values expected from simple rule of mixture and orientation considerations. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2690–2702, 2004     

Persistence vectors for polypropylene,polystyrene, and poly(methyl methacrylate) chains

Persistence vectors a ≡ 〈 r 〉 are calculated for polypropylene, polystyrene, and poly(methyl methacrylate) chains as functions of chain length and stereochemical constitution. Differences between the progressions of a with chain length for these vinyl polymers are related to their conformational characteristics. The preferences of the syndiotactic chains for the tt dyad conformation are manifested most strikingly in the behavior of this vector.     

Methacrylate modified clays and their polystyrene and poly(methyl methacrylate) nanocomposites

Two methacrylate‐modified clays have been prepared and used to produce nanocomposites of polystyrene and poly(methyl methacrylate) by in situ polymerization. These nanocomposites have been characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), cone calorimetry and the evaluation of mechanical properties. When the clay contains only a single methacrylate unit, the styrene system is exfoliated but methacrylate is intercalated. When two methacrylate units are present on the cation of the clay, both systems are exfoliated. TGA data show that the thermal stability of all the nanocomposites is improved, as expected. The relationships between the fire properties and nanostructure of the nanocomposites are complicated, as shown by cone calorimetry. The conclusions that one may reach using cone calorimetry do not completely agree with those from XRD and TEM. The evaluation of mechanical properties shows an increase in Young's modulus for all nanocomposites along with a decrease in elongation; tensile strength is decreased for methacrylate nanocomposites but increased for styrenics systems. Copyright © 2004 John Wiley & Sons, Ltd.     

Direct spincasting of polystyrene thin films onto poly(methyl methacrylate)

The low vapor pressure solvent 1‐chloropentane was used to directly spincast polystyrene (PS) films onto poly(methyl methacrylate) (PMMA) with smooth surfaces and sharp interfaces. Interface roughness after removal of the PS layer with cyclohexane was determined with scanning force microscopy to be <1 nm. Dynamic secondary mass spectroscopy revealed an interfacial width below the resolution limit of ～10 nm. Large area bilayers with smooth surfaces could be created. In addition, direct spincasting with 1‐chloropentane allows the production of thin PS films (<15 nm) and films of low molecular weight (<5 kDa) PS, all of which would be impossible to produce for this important model system by the traditional water‐transfer method. 1‐chloropentane was confirmed to be a sufficiently selective solvent for PS by measuring the Flory–Huggins χ parameters of 1‐chloropentane with PS and PMMA, respectively, with inverse gas chromatography. In the search for a suitable selective solvent, the authors have also examined the role of vapor pressure in spin casting smooth films over a wider molecular weight (4.3–190 kDa) and thickness range (～5–500 nm) than previously reported. Only solvents with low vapor pressure produced high quality PS films. Methylcyclohexene can also be used to produce excellent, directly cast PS/PMMA bilayers, but with a smaller molecular weight and thickness window compared with 1‐chloropentane. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3234–3244, 2006     

Improvements of properties of asphalt by poly(methyl methacrylate) additives

This article presents the effect of adding poly(methyl methacrylate) (PMMA) with different molecular weights on the mechanical properties of asphalt in terms of durability, strength, and resistance to rutting. By controlling the time of reaction we obtained PMMA of two different molecular weights: PMMA1 and PMMA2. The ageing properties of polymer modified asphalts were studied using the thin film over (oven) a test. A hot storage stability test was carried out for polymer modified binder. The physical properties of asphalt modified with PMMA including penetration value and softening point were examined at two different temperatures. Resilient modulus test was evaluated by a Universal Testing Machine. Results showed that an incorporation of PMMA into asphalt binder has significantly improved its properties under studies. Indirect tensile strength test and durability performance of the modified asphalts was evaluated as well. The resulted modification was found to be dependent on the polymer molecular weight. The PMMA1 exhibited effective and cheerful results.     

Morphology control in polystyrene/poly(methyl methacrylate) composite latex particles

The effect of the presence of different amounts of block copolymers [polystyrene-block-poly(methyl methacrylate)] on the morphology of polystyrene/poly (methyl methacrylate) composite latex particles was investigated. The block copolymers were produced in situ by controlled radical polymerization (CRP) through the addition of the second monomer to a seed prepared by miniemulsion polymerization with a certain amount of a CRP agent. With an increase in the amounts of the block copolymers, the particle morphology changed from a hemisphere morphology (for a latex without block copolymers, i.e., without the use of a CRP agent during the polymerization) to clear core–shell morphologies as a result of decreasing polymer–polymer interfacial tension © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2484–2493, 2007     

Effect of dicarboxy terminated polystyrene on strengthening immiscible polystyrene/poly(methyl methacrylate) interface

The fracture toughness between polystyrene (PS)/poly(methyl methacrylate) (PMMA) reinforced with reactive polymers, poly(glycidyl methacrylate) (PGMA) and dicarboxy or monocarboxy terminated PS (dcPS and mcPS), was measured by the asymmetric fracture test. Molecular weight effect of mcPS, although the molecular weight distribution is rather polydisperse, on the maximum achievable fracture toughness, G_max qualitatively agreed with the results of the monodisperse case^4,5). In the case of dcPS with M_w ≅ 142 K, G_max reached ca. 170 J/m² which is nearly 8 times higher than that of mcPS of molecular weight of about 150K. From the mechanical point of view, dcPS with a degree of polymerization (N) greater than the ratio of chain breaking force to monomeric friction force (f_b/f_mono) is more effective in enhancing the interfacial adhesion than mcPS since it provides two stitches to the interface. It was also shown by Monte Carlo simulation on reactive polymer system that the di‐endfunctional polymers are more effective than mono‐endfunctional polymers in reinforcing the week interface between immiscible polymers.     

Surface structures and properties of polystyrene/poly(methyl methacrylate) blends and copolymers

Sum frequency generation (SFG) vibrational spectroscopy has been applied to study the molecular surface structures of polystyrene (PS)/poly(methyl methacrylate) (PMMA) blends and the copolymer between PS and PMMA (PS-co-PMMA) in air, supplemented by atomic force microscopy (AFM) and contact angle goniometer. Both the blend and the copolymer have equal weight amounts of the two components. SFG results show that both components, PS and PMMA, can segregate to the surface of the blend and the copolymer before annealing, although PMMA has a slightly higher surface tension. Upon annealing both SFG results and contact angle measurements indicate that the PS segregates to the surface of the PS/PMMA blend more but no change occurs on the PS-co-PMMA surface. AFM images show that the copolymer surface is flat but the 1:1 PS/PMMA blend has a rougher surface with island like domains present. The annealing effect on the blend surface morphology has also been investigated. We collected amide SFG signals from interfacial fibrinogen molecules at the copolymer or blend/protein solution interfaces as a function of time. Different time-dependent SFG signal changes have been observed, showing that different surfaces of the blend and the copolymer mediate fibrinogen adsorption behavior differently.     

Preparation of polystyrene/poly(methyl methacrylate) composite particles having a dent

Nonspherical polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles having a dent were prepared by releasing toluene from PS/PMMA/toluene droplets dispersed in a poly(vinyl alcohol) aqueous medium. An ex-centered PS-core/PMMA-shell morphology, in which a part of the PS core contacted with the aqueous medium and toluene partitioned more in the PS core than in the PMMA shell, was formed in the polymers/toluene droplet in the process of phase separation therein with releasing toluene. The volume of the dent became bigger with an increase in the PS content and in the toluene content partitioned in the PS core.Part CCLXI of the series Studies on Suspension and Emulsion.     

Application of ionic liquids as plasticizers for poly(methyl methacrylate)

The room temperature ionic liquid, 1-butyl-3-methylimidazolium hexafluorophosphate, [C4mim][PF6] was found to be an efficient plasticizer for poly(methyl methacrylate), prepared by in situ radical polymerization in the ionic liquid medium; the polymers have physical characteristics comparable with those containing traditional plasticizers and retain greater thermal stability.     

Self-organization of poly(methyl methacrylate) and polystyrene macromolecules functionalized by fullerene C60

Poly(methyl methacrylate) and polystyrene functionalized by fullerene C₆₀ tend to form micellar structures comprising a fullerene cluster as a core and a macromolecular shell. Films prepared from PMMA-C₆₀ and PS-C₆₀ micellar solutions are polymer matrices with fullerene-containing globular structures uniformly distributed in the polymer bulk.     

Co-nonsolvent systems for poly(ϵ-caprolactone) and poly(methyl methacrylate)

The cloud points for the co-nonsolvent systems (i) pyridine (PY) + formic acid (FA) towards poly(?-caprolactone) (PCL) or poly(methyl methacrylate) (PMMA) and (ii) pyridine + acetic acid (AA) towards PCL have been experimentally determined as a function of solvent composition at fixed polymer concentrations. Heats of mixing for the (FA + PY) system have also been measured. The single liquid approximation model correctly predicts for the (PY + FA) system the solvent composition at which the solvent power of the mixture is the poorest, provided it is recognized that the solvent system is comprised of pyridinium formate (PYFA) as one component and either PY or FA (depending on which is present in excess over 1:1 mole ratio) as the other. With the other co-nonsolvent system, the prediction is not as good. A possible reason for the discrepancy has been given.     

Photodegradation of poly(methyl methacrylate)

The vacuum photodegradation at 30°C. of poly(methyl methacrylate) and copolymers with acrylaldehyde, methacrylaldehyde, and methyl acrylate has been studied. The polymers were examined in the form of expanded films as produced by a freeze-drying technique. At least one molecule of carbon monoxide is evolved for each chain scission. It is concluded that chain scission in poly(methyl methacrylate) is primarily the result of photoinduced aldehyde groups.     

Thermal properties of single walled carbon nanotubes composites of polyamide 6/poly(methyl methacrylate) blend system

The nanocomposites of polyamide 6 (PA6)/poly(methyl methacrylate) (PMMA)/non-functionalized and functionalized [carboxylic acid (COOH) and hydroxyl (OH)] single wall carbon nanotubes (SWCNTs) were prepared in mass ratios of 79.5/19.5/1, 49.5/49.5/1, and 19.5/79.5/1 by melt–mixing method at 230 °C. The PA6/PMMA blends with mass ratios of 80/20, 50/50, and 20/80 served as references. The Fourier transform infrared analyses of nanocomposites showed the formation of hydrogen bond interactions among PA6, PMMA, and OH and COOH functional groups of SWCNTs. The nanocomposites and blends had higher thermal stability with respect to the PMMA. The differential scanning calorimeter (DSC) curves showed that the nanocomposites and blends exhibited two T _g values at around 51 and 126 °C for PA6 and PMMA, respectively. About 20 °C early crystallization was observed in nanocomposites compared to the blends. The dynamic mechanical analysis (DMA) results suggested that among all the compositions of blends and nanocomposites, storage modulus (E′) was higher for PMMA-rich blends and nanocomposites. At 25 °C, the E′ values were higher for blends and nanocomposites compared to the neat PA6. The tan δ curves indicated that the more heterogeneity of the hybrid nature resulted in PA6/PMMA/SWCNTs-OH or SWCNTs-COOH with 79.5/19.5/1 mass ratio nanocomposites compared to the PA6/PMMA with 80/20 mass ratio blend. The higher T _g values of PA6 and PMMA were observed in DMA studies compared to the DSC studies for PA6 and PMMA as neat and in blends and nanocomposites. The significant improvements in crystallization of nanocomposites were considered resulting from achieving better compatibility among the polymer components and carbon nanotubes.     

Phase transitions in solutions of polystyrene with poly(methyl methacrylate) and polybutadiene under deformation

By the cloud point and static sorption methods, phase diagrams are constructed and the concentration and temperature dependences of the Gibbs free energy of mixing and the interaction parameter are determined under static conditions and in a shear field for the poly(methyl methacrylate)-polystyrene-ethyl acetate, polystyrene-polybutadiene-toluene, polystyrene-polybutadiene, poly(methyl methacrylate)-polystyrene, poly(methyl methacrylate)-ethyl acetate, and polystyrene-ethyl acetate systems. Phase separation in the systems both under heating and cooling, as well as coexistence of three phases, is observed in the polystyrene-poly(methyl methacrylate)-ethyl acetate system. Deformation changes the phase separation temperature by 30–40 K.     

Effect of hyperbranched surface-migrating additives on the electrospinning behavior of poly(methyl methacrylate)

Poly(methyl methacrylate) (PMMA) was electrospun in the presence of a low molecular weight, hyperbranched poly(ethylene imine) additive partially functionalized with perfluorinated and aliphatic end-groups (M(n) approximately 1600 g/mol). The additive exhibited surface segregation with an insignificant influence on the rheological behavior of PMMA solutions. A morphological transition from beaded electrospun fibers to uniform fibers was observed upon introduction of additive at low PMMA concentrations. XPS revealed a surface enrichment of fluorine and nitrogen, which are both present in the hyperbranched additive. Surface fluorine content depended primarily on the amount of additive in solution, and a dependency on the PMMA/additive weight ratio was not observed.     

Dynamics of adsorbed poly(methyl acrylate) and poly(methyl methacrylate) on silica

Deuterium NMR and modulated differential scanning calorimetry (MDSC) were used to probe the behavior of ultrathin adsorbed poly(methyl acrylate) (PMA). The spectra for the bulk methyl-labeled PMA-d₃ were consistent with the motions of the polymer segments being spatially homogeneous. For the polymers adsorbed on silica, multicomponent line shapes were observed. The segmental mobility of the surface polymers increased with increased adsorbed amounts. In contrast to the behavior of the polymers in bulk, the adsorbed lower-molecular-mass PMA-d₃ was less mobile than the adsorbed high-molecular-mass polymer. The presence of a polymer overlayer was sufficient to suppress the enhanced mobility of the more-mobile segments of the adsorbed (inner) polymer. MDSC studies on adsorbed poly(methyl methacrylate) showed that the glass-transition temperature of the thin polymer films increased and broadened compared to the behavior of the polymer in bulk. The presence of a motional gradient with the less-mobile segments near the solid-polymer interface and the more-mobile segments near the polymer-air interface was consistent with the experimental observations.