Effect of homogenization (microfluidization) process parameters in mechanical production of micro- and nanofibrillated cellulose on its rheological and morphological properties

The rheological properties of microfibrillated cellulose (MFC)/nanofibrillated cellulose (NFC) suspensions have an important role during processing and mixing. In this work, the process parameters for MFC/NFC production within a microfluidizer (i.e., the size of interaction chamber and number of passes) were varied to investigate the influences on morphology, zeta potential, chemical properties and rheological features including viscosity, creep, strain recovery and yield stress behavior. The stability and appropriate viscosity of the fiber suspensions can be controlled by optimizing the processing conditions, resulting in a reduction in fiber diameter and most negative zeta potential value. The viscosity increased with higher amount of fibrillation by using a smaller chamber or higher number of passes, but intermediate plateau values are characteristic for temporary aggregation and breaking-up of the fiber network. The creep response and yield stress have been described by parameters of the Burger model and Herschel–Bulkley model, respectively, showing a more prominent effect on yield stress of chamber size than number of passes. The network formation leads to lower creep compliance and step-like strain recovery. The transition from gel-like to liquid-like behavior as characterized by the dynamic yield point at a specific strain, is almost independent of the processing conditions. Most important, the total number of passes applied in production can be directly related to the rotational Péclet number, which combines rheological and morphological data.     

Carboxymethylated nanofibrillated cellulose: effect of monovalent electrolytes on the rheological properties

The effect of the ionic strength on the properties of a carboxymethylated nanofibrillated cellulose (NFC) system was investigated through rheological studies. It was shown that homogenization of pulp suspensions containing a high amount of a monovalent electrolyte leads to the production of NFC systems displaying a lower magnitude in the rheological response as compared with systems prepared at lower ionic strengths conditions. It was further shown that increasing the ionic strength of NFC suspensions after their manufacturing also results in a lowering of the rheological response. The decreased rheological response in the former case was postulated to be caused by a lowering of the delamination deficiency of the homogenization process, due to decreased swelling of the carboxymethylated pulp, caused by the screening of the charges. In the latter case (post-addition of the electrolyte), the lowering of the rheological response was postulated to be due to the compression of the electrostatic double layer, when the electrostatic repulsion between the charged fibrils diminished in the presence of the electrolyte.     

Influence of drying restraint on physical and mechanical properties of nanofibrillated cellulose films

Nanofibrillated cellulose (NFC) is a renewable and biodegradable fibril that possesses high strength and stiffness resulting from high level hydrogen bonding. Films made from NFC shrink and distort as they transition from a wet state (20 wt% solids) to a state of moisture equilibrium (90 wt% solids at 50 % RH, 23 °C). Material distortions are driven by development of moisture gradients within the fibril network and effectively reduce mechanical performance. For this study, NFC was extracted from softwood holocellulose by first employing a chemical pretreatment [(2,2,6,6-tetramethylpiperidin-1-yl)oxyl catalyzed oxidation] followed by mechanical fibrillation using ultrasound energy. To assess the problem of film distortion, neat NFC films were dried at 50 % RH, 23 °C under one of the following three restraint conditions: fully restrained, partially restrained, and uniaxially drawn. The influence of restraint condition on the resulting physical and mechanical properties was evaluated. Raman and X-ray results showed that fibrils in the uniaxially drawn specimens tended to align with the drawing axis, whereas no in-plane orientation effects were observed for the fully or partially restrained specimens. Fully restrained specimens had a respective strength and stiffness of 222 MPa and 14 GPa in every (in-plane) direction. However, samples that were wet-drawn to a 30 % strain level had a respective strength and stiffness of 474 MPa and 46 GPa in the direction of draw. Mechanical properties for axially drawn specimens had both fibril alignment and fibril straightening contributions.     

Aspects on nanofibrillated cellulose (NFC) processing,rheology and NFC-film properties

This communication summarizes the salient features and mechanisms in high-pressure homogenization of wood fibres in order to make nanofibrillar cellulose (NFC).The energy-efficiency of delamination of fibres and the clogging tendency of fibres in high-pressure homogenizers/microfluidizers during delamination are critical and ways to alleviate these problems are reviewed.It is shown that the mechanical properties of NFC-films can be estimated from the Page equation. Usually, the evolution of the tensile strength properties of NFC-films increases with the extent of film delamination to reach a saturation value, which can be deduced from first principles using the Page equation.Finally, the evolution of the rheological features of NFC-gels and the barrier properties are reviewed and the estimation the nanofraction content in NFC-gels is being discussed.     

Reinforcing effect of carboxymethylated nanofibrillated cellulose powder on hydroxypropyl cellulose

Bionanocomposites of hydroxypropyl cellulose (HPC) and nanofibrillated cellulose (NFC) were prepared by solution casting. The various NFC were in form of powders and were prepared from refined, bleached beech pulp (RBP) by mechanical disintegration, optionally combined with a pre- or post mechanical carboxymethylation. Dynamic mechanical analysis (DMA) and tensile tests were performed to compare the reinforcing effects of the NFC powders to those of their never-dried analogues. For unmodified NFC powders an inferior reinforcing potential in HPC was observed that was ascribed to severe hornification and reagglomeration of NFC. In contrast, the composites with carboxymethylated NFC showed similar behaviors, regardless of the NFC suspensions being dried or not prior to composite preparation. SEM characterization confirmed a homogeneous dispersion of dried, carboxymethylated NFC within the HPC matrix. These results clearly demonstrate that drying of carboxymethylated NFC to a powder does not decrease its reinforcing potential in (bio)nanocomposites.     

Effect of initial sol concentration on the microstructure and morphology of carbon aerogels

Journal of Sol-Gel Science and Technology - New carbon aerogels were prepared using Novolac sol as precursor. The elaboration process and the structural characterizations of these porous carbon...     

Preparation and thermal properties of chemically prepared nanoporous silica aerogels

This work focuses on the dependence preparation conditions—structure—physical properties of hydrophobic silica aerogels, all of them prepared under subcritical drying conditions (70 °C and 0.4 atm.), thus aiming at potential application as case insulation filling in heat pumps. The so prepared, millimeter scaled nano-porous hydrophobic silica aerogel granules were analyzed with standard electron microscope and atomic force microscopy, IR spectroscopy, UV/Vis spectroscopy, differential scanning calorimetry and thermal conductivity measurements. The physical properties of the aerogels were compared with commercial aerogel granules. A method for contact angle measurement of micro-droplets situated on the silica granules was proposed to quantify the level of their hydrophobicity.     

Solvent impact on esterification and film formation ability of nanofibrillated cellulose

In this study we have manufactured nanofibrillar cellulose and modified the fibre surface with ester groups in order to hydrophobise the surface. Nanofibrillated cellulose was chosen to demonstrate the phenomena, since due to its high surface area the effects at issue are pronounced. The prepared NFC ester derivatives were butyrate, hexanoate, benzoate, naphtoate, diphenyl acetate, stearate and palmitate. X-ray photoelectron spectroscopy, solid state NMR and contact angle measurements were used to demonstrate the chemical changes taking place on the cellulose surface. NFC ester derivatives can be prepared after a careful solvent exchange to a water-free solvent medium has been carried out. Butyl and palmitoyl esters were chosen for film forming tests due to the difference in their carbon chain lengths, and their contact angles and water vapour and oxygen permeation rates were studied. The prepared nanocellulose esters show increased hydrophobicity even at very low levels of substitution and readily form films when the films are prepared from acetone dispersions. The permeation rates suggest a potential use as barrier materials.     

Tuning the morphological properties of cellulose aerogels: an investigation of salt-mediated preparation

Cellulose - In this study, alkali and alkaline earth metal chlorides with different cationic radii (LiCl, NaCl, and KCl, MgCl2, and CaCl2) were used to gain insight into the behavior of cellulose...     

Preparation and characterization of water-redispersible nanofibrillated cellulose in powder form

Water-redispersible, nanofibrillated cellulose (NFC) in powder form was prepared from refined, bleached beech pulp (RBP) by carboxymethylation (c) and mechanical disintegration (m). Two routes were examined by altering the sequence of the chemical and mechanical treatment, leading to four different products: RBP-m and RBP-mc (route 1), and RBP-c and RBP-cm (route 2). The occurrence of the carboxymethylation reaction was confirmed by FT-IR spectrometry and ¹³C solid state NMR (¹³C CP-MAS) spectroscopy with the appearance of characteristic signals for the carboxylate group at 1,595 cm⁻¹ and 180 ppm, respectively. The chemical modification reduced the crystallinity of the products, especially for those of route 2, as shown by XRD experiments. Also, TGA showed a decrease in the thermal stability of the carboxymethylated products. However, sedimentation tests revealed that carboxymethylation was critical to obtain water-redispersible powders: the products of route 2 were easier to redisperse in water and their aqueous suspensions were more stable and transparent than those from route 1. SEM images of freeze-dried suspensions from redispersed RBP powders confirmed that carboxymethylation prevented irreversible agglomeration of cellulose fibrils during drying. These results suggest that carboxymethylated and mechanically disintegrated RBP in dry form is a very attractive alternative to conventional NFC aqueous suspensions as starting material for derivatization and compounding with (bio)polymers.     

Crosslinking polydopamine/cellulose nanofibril composite aerogels by metal coordination bonds for significantly improved thermal stability,flame resistance,and thermal insulation properties

Cellulose nanofibril (CNF) aerogels have attracted great interests in recent years due to the low cost, sustainability and biocompatibility of raw CNF. However, the poor thermal stability and flammable feature of CNF aerogels have limited their wider applications. In this paper, polydopamine/CNF composite aerogels with good comprehensive properties are fabricated by modification of CNF with polydopamine and metal coordination bonds crosslinking. The microstructure and properties of composite aerogels are thoroughly characterized by a variety of tests. It is found that the microstructure of aerogels are more regular and the compressive strength of aerogels are enhanced by the incorporation of polydopamine and Fe³⁺ crosslinking. Importantly, the thermal stability and flame resistance of aerogels are significantly improved, which permit the application of composite aerogels in high-temperature thermal insulation. In addition, the reversible characteristic of metal coordination bonds allows the water induced healing of fractured composite aerogels. This study is expected to provide information for future development of green and high-performance aerogels.

Graphic abstract

     

Synthesis and characterisation of nanofibrillar cellulose aerogels

We prepared from cellulose fibres monolithic aero- and cryogels. Cellulose is dissolved in hydrated calciumthiocyanate melt, gelled, aged and dried by several methods. The density of cellulose aerogels produced by supercritical drying is in the range between 10 and 60 kg/m³ with a surface area of 200–220 m²/g. The cellulose cryogels produced by freeze drying exhibit a maximum surface area of 160 m²/g. Sputtered cellulose aero- and cryogels are examined with a scanning electron microscope. The results are discussed with respect to the literature and simple mathematical models.     

The influence of shear on the dewatering of high consistency nanofibrillated cellulose furnishes

This paper demonstrates a way to utilize the rheological properties of high consistency microfibrillated and nanofibrillated cellulose (MFC and NFC) based furnishes for improved dewatering. This is relevant to a new manufacturing platform that is being developed to form composite webs from suitable mixtures of MFC or NFC, traditional pulp fibres and pigments. The studied furnishes were evaluated in the consistencies range of 5–15 % with an MCR 300 rheometer and an immobilization cell. This setup enables us to characterize the rheology of the samples before and during the dewatering process. Classical rheological methods are used to characterise MFC and NFC furnishes. Yield stress as an indicator of the flocculated network strength was found to increase with the consistencies, following the increase in elastic moduli, which indicated a gel-like strongly flocculated matrix. The shear thinning properties of furnishes are observed to follow the Oswald’s rheological model on a wide range of shear rates. It was found that when the MFC and NFC furnishes were dewatered under vacuum conditions, the final solids content was increased with application of shear. This behaviour is more pronounced for furnishes which contained the more swollen NFC (higher WRV, i.e. higher zeta potential). This effect is further exemplified by the change of the complex and dynamic viscosities during the dewatering. The shear rate, the fibre content, and the furnish consistencies were also found to influence the dewatering rate.     

Structure of nanofibrillated cellulose layers at the o/w interface

The nature of layers formed by cellulose nanofibrils that had been surface modified (hydrophobized) at the oil/water (o/w) interface was investigated. The aim of the study was to clarify the mechanism underlying the excellent ability of these nanoparticles to stabilize emulsions. Layers of hydrophobized nanofibrillated cellulose spread at the o/w interface were deposited on glass slides by the Langmuir-Blodgett deposition technique. Overall evaluation of layer structures was performed by image analysis based on a Quadtree decomposition of images obtained from a flatbed scanner. A more detailed characterization of the layer structures was performed by Atomic Force Microscopy (AFM), and Field-Emission Scanning Electron Microscopy (FE-SEM). The results show that nanofibrils that were able to stabilize emulsions occur as single, dispersed fibrils or form large, network-like aggregates at the o/w interface. Fibrils that were insufficiently hydrophobized and therefore did not stabilize emulsions were only partially deposited and formed small, compact aggregates. We conclude that it is likely that the network formation is the main mechanism by which the fibrils prevent coalescence of emulsion droplets.     

Prediction of elastic properties of nanofibrillated cellulose from micromechanical modeling and nano-structure characterization by transmission electron microscopy

Cellulose-based materials have a great potential in terms of mechanical performance, since crystalline cellulose is known to have excellent stiffness along the main axis. This potential is not completely fulfilled in structural wood materials and in composite materials, due to structural inhomogeneities, misalignment, voids etc. on several length scales. This study investigates the difference in stiffness of nanofibrillated cellulose (NFC) compared to that of cellulose crystallites, based on nanostructural characterization, image analysis and micromechanical modeling. Nanofibrillated cellulose is believed to be composed of a distribution of crystallites in an amorphous matrix, and it is assumed to represent the distribution of the crystalline allomorph I_β. To predict the elastic properties of NFC, a micromechanical model based on a Mori–Tanaka approach and self-consistent scheme was used. The input data, i.e. orientation distribution, aspect ratio and volume fraction of these crystalline regions, were estimated from image analysis of transmission electron micrographs. The model predicts a ca. 56 % loss of stiffness of NFC compared to that of cellulose crystals along the main axis.     

Mechanism and kinetics of thermal degradation of insulating materials developed from cellulose fiber and fire retardants

The mechanism and kinetics of thermal degradation of materials developed from cellulose fiber and synergetic fire retardant or expandable graphite have been investigated using thermogravimetric analysis. The model-free methods such as Kissinger–Akahira–Sunose (KAS), Friedman, and Flynn–Wall–Ozawa (FWO) were applied to measure apparent activation energy (E_α). The increased E_α indicated a greater thermal stability because of the formation of a thermally stable char, and the decreased E_α after the increasing region related to the catalytic reaction of the fire retardants, which revealed that the pyrolysis of fire retardant-containing cellulosic materials through more complex and multi-step kinetics. The Friedman method can be considered as the best method to evaluate the E_α of fire-retarded cellulose thermal insulation compared with the KAS and FWO methods. A master-plots method such as the Criado method was used to determine the possible degradation mechanisms. The degradation of cellulose thermal insulation without a fire retardant is governed by a D3 diffusion process when the conversion value is below 0.6, but the materials containing synergetic fire retardant and expandable graphite fire retardant may have a complicated reaction mechanism that fits several proposed theoretical models in different conversion ranges. Gases released during the thermal degradation were identified by pyrolysis–gas chromatography/mass spectrometry. Fire retardants could catalyze the dehydration of cellulosic thermal insulating materials at a lower temperature and facilitate the generation of furfural and levoglucosenone, thus promoting the formation of char. These results provide useful information to understand the pyrolysis and fire retardancy mechanism of fire-retarded cellulose thermal insulation.

     

Effect of xylan in hardwood pulp on the reaction rate of TEMPO-mediated oxidation and the rheology of the final nanofibrillated cellulose gel

alkali-washed nanofibrillated cellulose (NFC) samples, obtained from hardwood kraft pulp, with different amounts of retained xylan were prepared to study the influence of xylan on the water-retention properties of NFC suspensions. In this study, NFC was produced using an oxoammonium-catalyzed oxidation reaction that converts the cellulosic substrate to a more highly oxidized material via the action of the nitroxide radical species 2,2,6,6-tetramethylpiperidine-1-oxyl. Reduction of the xylan content in NFC was achieved by cold alkali extraction of kraft pulp. The pulps were then oxidized to a set charge under constant chemical conditions, and the reaction time was determined. The xylan content of the feed pulp was found to have a large negative influence on the oxidation rate of the pulp, as the oxidation time shortened when xylan was removed, from 220 min (for 25.2 % xylan content) to 28 min (for 7.3 % xylan content). Following fibrillation by homogenization, the swelling of the NFC was determined by a two-point solute exclusion method. The distribution of hemicellulose over the fibril surface was observed by atomic force microscopy. Xylan was found to be distributed unevenly over the surface, and its presence increased the water immobilized within flocs of NFC, i.e., so-called network swelling. The swelling of the NFC had a large impact on its rheology and dewatering. Comparison of the morphological and swelling properties of the suspensions with their rheological and dynamic dewatering behavior showed that reducing the xylan content in NFC results in a weaker gel structure of the nanocellulose suspension. The results indicate that most of the water is held by the swollen structure by means of xylan particles trapped within the hemicellulose layer covering the fibril surface. Samples with high xylan content had high shear modulus and viscosity and were difficult to dewater.     

Assessing the combined benefits of clay and nanofibrillated cellulose in layered TMP-based sheets

A new concept for both furnish composition and z-directional furnish arrangement involving the interaction between specific thermo-mechanical pulp fractions (TMP), nanofibrillated cellulose (NFC) and clay in oriented layered laboratory sheets is presented. Used separately, NFC improves the strength properties of paper while fillers enhance the optical properties. Synergy effects of clay–NFC interactions are assessed. The study comprises a structural assessment, including laser profilometry, scanning electron microscopy (SEM) and field-emission (FE)-SEM analyses. In addition, optical and strength properties are assessed. It is demonstrated that a potential reduction of strength properties caused by filler addition may be counteracted by appropriate NFC addition to specific layers in the z-direction. Based on an estimation of an overall quality index considering five variables, it is concluded that the best sheet construction is obtained when placing the fillers in surface layers with the TMP accept fraction and the NFC in the centre of the sheets together with the refined TMP reject fraction.