Tough and Conductive Nacre-inspired MXene/Epoxy Layered Bulk Nanocomposites

A long-standing quest in materials science has been the development of tough epoxy resin nanocomposites for use in numerous applications. Inspired by nacre, here we report tough and conductive MXene/epoxy layered bulk nanocomposites. The orientation of MXene lamellar scaffolds is enhanced by annealing treatment. The improved interfacial interactions between MXene lamellar scaffold and epoxy through surface chemical modification resulted in a synergistic effect. Tailoring the interlayer spacing of MXene nanosheets to a critical distance resulted in a fracture toughness about eight times higher than that of pure epoxy, surpassing other epoxy nanocomposites. Our nacre-inspired MXene/epoxy layered bulk nanocomposites also show high electrical conductivity that provides self-monitoring capability for structural integrity and exhibits an excellent electromagnetic interference shielding efficiency. Our proposed strategy provides an avenue for fabricating high-performance epoxy nanocomposites.     

Poly(phenylene oxide) modified cyanate resin for self‐healing

Self‐healing cyanate ester resins (CE) were developed by adding low molecular weight poly(phenylene oxide) (PPO) resin, yielding a high performance CE/PPO system via a low‐temperature process. The addition of PPO improved the flexural strength and fracture toughness of the CE matrix without sacrificing thermal properties. CE/PPO formulations with 5, 10, and 15 wt.% PPO showed 43%, 65%, and 105% increase in fracture toughness due to a combination of crack deflection, crack pinning, and matrix cavitation around second‐phase particles. When PPO was introduced into the CE, dielectric properties were either unchanged or declined. During thermal treatment to heal damaged CE, liquid PPO flowed into cracks, and during subsequent cooling, solidified to bond the crack surfaces. The self‐healing efficiency for CE with 15 wt.% PPO after heating to 220°C for 1 h exhibited a recovery of 73% in toughness and 81% in microtensile strength. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis and characterization of novel epoxy resins‐filled microcapsules with organic/inorganic hybrid shell for the self‐healing of high performance resins

Novel microcapsules (MCs) with organic/inorganic hybrid shell were successfully fabricated using epoxy resin as core material and nano boron nitride (BN) and mesoporous silica (SBA‐15) as inorganic shell materials in aqueous solution containing a water‐compatible epoxy resin curing agent. The morphologies, thermal properties and Young's moduli of MCs were investigated. The results indicated that epoxy resins were encapsulated by BN/SBA‐15/epoxy polymer hybrid layer, the resulting MCs were spherical in shape and the introduction of inorganic particles made MCs had rough surface morphology. The mean modulus value of MCs was from 2.8 to 3.1 GPa. The initial decomposition temperature (T_di) of MCs at 5 wt% weight loss was from 309 to 312°C. MCs showed excellent thermal stability below 260°C. The structures and properties of MCs could be tailored by controlling the weight ratio of inorganic particle. When the weight ratio of BN to SBA‐15 was 0.15:0.10, MCs had the highest T_di and modulus. The resulting MCs were applied to high performance 4,4′‐bismaleimidodiphenylmethane/O,O′‐diallylbisphenol A (BMI/DBA) system to design high performance BMI/DBA/MC systems. Appropriate content of MCs could improve the fracture toughness and maintain the glass transition temperature (T_g) of BMI/DBA system. The core materials released from fractured MCs could bond the fracture surfaces of the BMI/DBA matrix through the polymerization of epoxy resins. When the healing temperature schedule of 100°C/2h+150°C/1h was applied, 15 wt% MCs recovered 98% of the virgin fracture toughness of BMI/DBA. Copyright © 2016 John Wiley & Sons, Ltd.     

Poly(ether ether ketone)‐bischromenes: Synthesis,characterization, and influence on thermal,mechanical, and thermo mechanical properties of epoxy resin

Poly(ether ether ketone) s with terminal propargyl groups (PEEK‐PR) were synthesized from hydroxyl terminated PEEK (PEEKTOH) and characterized. The heat‐triggered polymerization of PEEK‐PR to poly bischromenes having PEEK backbone was confirmed by Fourier transform infrared spectroscopy and differential scanning calorimetric studies. PEEK‐PR was blended with a bisphenol based epoxy resin‐diamino diphenylsulphone system in different proportions and cured to form PEEK‐bischromene‐interpenetrated‐epoxy‐amine networks. Tensile strength and elongation of the cured blends increased up to 10‐phr loading of PEEK‐PR and then declined. Tensile moduli of all formulations were comparable. Fracture toughness increased by a maximum of 33%, and the fractured surface morphology showed a ductile fracture. The blends exhibited slightly lower glass transition temperature to that of the neat epoxy‐amine system. A reference sample of epoxy‐amine was processed with the optimum loading of the precursor polymer, PEEKTOH, and compared its properties with the PEEK‐PR incorporated epoxy systems. In this way, it is found that the incorporation of addition curable propargylated PEEK increases the strength characteristics with adequate thermal stability and fracture toughness for high‐performance structural applications.     

Thermally conductive and electrically insulative nanocomposites based on hyperbranched epoxy and nano‐Al2O3 particles modified epoxy resin

Novel epoxy nanocomposites based on a diglycidyl ether of bisphenol A (DGEBA) epoxy, an epoxy functionalized hyperbranched polymer (HTTE) and nano‐Al₂O₃ were synthesized with the aim of determining the effect of the nano‐Al₂O₃ particles and HTTE on the structure and properties of epoxy nanocomposites. The mechanical properties, thermal conductivity, bulk resistivity, and thermal stability of the nano‐Al₂O₃/HTTE/DGEBA ternary composites were evaluated and compared with the corresponding matrix. The improvement in impact properties of these nanocomposites was explained in terms of fracture surface analysis by SEM. The results indicate that the incorporation of nanoparticles and hyperbranched epoxy effectively improved the toughness of epoxy composites without sacrificing thermal conductivity and bulk resistivity compared to the neat epoxy and Al₂O₃/DGEBA, obtaining a well dispersion of nanoparticles in epoxy matrix and solving the drawbacks for single fillers filled epoxy nanocomposite. Copyright © 2010 John Wiley & Sons, Ltd.     

Deformation mechanisms of nanoclay‐reinforced maleic anhydride‐modified polypropylene

Fracture properties and deformation mechanisms of nanoclay‐reinforced maleic anhydride‐modified polypropylene (MAPP) were investigated. Elastic–plastic fracture mechanics was employed to characterize the toughness in light of substantial postyield deformation for the reinforced MAPP. Upon introduction of 2.5 wt % clay loading in maleated MAPP, it was observed that tensile strength, modulus, and fracture initiation toughness concomitantly increased substantially. Continued increase in clay loading thereafter only led to stiffening and strengthening effects to the detriment of fracture toughness. A plot of the J‐integral initiation fracture toughness versus the plastic zone size demonstrated that toughening arose from plastic deformation in the reinforced matrix. Careful examination of deformed tensile specimens using small angle X‐ray scattering (SAXS) showed 2.5 wt % clay gave rise to the highest equatorial scattering, which indicates the presence of microvoids in the matrix. The SAXS results were consistent with that shown in subcritically loaded crack‐tip deformation zone using transmission electron microscopy. Thus, both macroscale three‐point bend fracture data and SAXS results led us to consistent findings and conclusions. Further increase in clay loading above 2.5 wt % reduced the scattering the matrix plasticity and thus the fracture toughness. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2759–2768, 2004     

仿鲍鱼壳石墨烯多功能纳米复合材料

石墨烯具有力学性能高、电导率优异等特点,然而单层石墨烯纳米片在组装成为宏观纳米复合材料的过程中,往往会出现片层团聚、界面作用弱、无规取向等问题,导致宏观石墨烯纳米复合材料性能远低于单片石墨烯。因此,如何将微观石墨烯纳米片层的高性能在宏观纳米复合材料中体现出来,是目前研究的热点和难点。本专论结合目前石墨烯纳米复合材料的研究现状,简要讨论了受天然鲍鱼壳的“砖-泥”结构的启发,仿生构筑高性能石墨烯纳米复合材料的最新研究进展。并对本课题组在仿鲍鱼壳石墨烯多功能纳米复合材料领域近年来的工作进行介绍,包括石墨烯纤维、薄膜和块材等多种宏观石墨烯纳米复合材料,系统总结构筑仿鲍鱼壳结构和反鲍鱼壳结构两种策略,在一定程度上解决了石墨烯在组装过程中的科学问题。同时,详细阐述了仿鲍鱼壳石墨烯多功能纳米复合材料的增强增韧机制和功能化策略,分析了今后研究工作中可能遇到的问题,并展望了未来的发展趋势。     

Crystallization,mechanical, and fracture behaviors of spherical alumina‐filled polypropylene nanocomposites

The objectives of this paper are to study the crystallization behavior and fracture characteristics of spherical alumina (Al₂O₃) nanoparticle‐filled polypropylene (PP) composites. Nanocomposites containing 1.5–5.0 wt % of the Al₂O₃ nanoparticles (pretreated with silane coupling agent) were prepared for this investigation. Wide angle X‐ray diffraction (WAXD) results show that a small amount of β‐crystal of PP forms after adding the Al₂O₃ nanoparticles. According to differential scanning calorimetric (DSC) and optical microscopy (OM) measurements, the Al₂O₃ nanoparticles make PP spherulite size reduced and crystallization temperature of PP enhanced, by acting as effective nucleating agents. However, there are no obvious differences in the crystallinity for the virgin PP and the Al₂O₃/PP nanocomposites. Tensile test shows that both the Young's modulus and the yield strength of the Al₂O₃/PP nanocomposites increase with the particle content increasing, suggesting that the interfacial interaction between the nanoparticles and PP matrix is relatively strong. Under quasi‐static loading rate, the fracture toughness (K_IC) of the Al₂O₃/PP nanocomposites was found to be insensitive to nanoparticle content. Under impact loading rate, the Izod impact strength and the impact fracture toughness (G_c) indicate that the impact fracture toughness increases initially with the addition of 1.5 wt % of the Al₂O₃ nanofillers into the PP matrix. However, with the further addition of up to 3.0 and 5.0 wt % nanoparticles, both the Izod impact strength and impact G_c change very little. By observing the single‐edge‐double‐notch (SEDN) specimens with optical microscopy after four point bending (4PB) tests, it was found that numerous crazes and microcracks form around the subcritical crack tip, indicating that crazing and microcracking are the dominant fracture mechanisms. Scanning electron microscopy (SEM) observation confirms this result. In addition, when the strain rate of 4PB tests was increased, some wave‐like branches were formed along the fractured edge for the Al₂O₃/PP nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3652–3664, 2005     

Preparation and Characterization of Transparent and UV‐Shielding Epoxy/SR‐494/APTMS/ZnO Nanocomposites with High Heat Resistance and Anti‐Static Properties

This research is to develop transparent and UV‐shielding Epoxy/SR‐494/APTMS/ZnO nanocomposite materials with high heat resistant and anti‐static properties. Firstly, the APTMS (3‐(acryloxypropyl)trimethoxysilane) performs the silanol intermediates by hydrolysis in pH 4～5 acid solution. The inorganic anti‐static fillers of powder ZnO can be successfully coupled and crosslinked to Epoxy/SR‐494 organic matrixes with these silanols of APTMS coupling agents. The remained active ‐OH functional groups of the APTMS/ZnO complexes can network bonding with epoxy prepolymers. Therefore, the Epoxy/APTMS/ZnO complexes with good anti‐static composites will be successfully prepared. Finally, in order to improve the thermal resistant and mechanical properties, the polyfunctionalized SR‐494 (pentaery‐thritol tetracrylate) acrylate monomers and the Epoxy/APTMS/ZnO composites are chain polymerized to form an excellent cross‐linking structure of organic/inorganic nanocomposites. The chemical bonding formation and the best weight contents of reaction components are identified by FT‐IR spectra. The thermal resistance, transparence, surface electric resistance, and hardness of these nanocomposites are measured by TGA, DSC, UV‐Visible, surface resistant meter, and pencil hardness tester respectively. Experimental results show that these nanocomposites have 90% transmittance and the best Td value is 389.3 °C which is 109.0 °C and 78.6 °C higher than those of pure epoxy resin and pure SR‐494 acrylate resin respectively. The glass transition temperature is not detected below 200 °C. The surface electric resistances of Epoxy/SR‐494/APTMS/ZnO hybrid thin films are decreased from 3.14 × 10¹³ to 5.13 × 10⁷ Ω/cm². The hardness of these nanocomposites is as high as 8H, and those hybrid films have high UV‐shielding properties. The morphology structures of the hybrid thin films are estimated by SEM. The results show that the optical thin films are evenly distributed with inorganic colloidal particles and the average particle size of these nanocomposites is 45～80 nm, while the powder ZnO (particle size: 2～5 μm) was used as inorganic filler.     

Nanocomposites of polyamide‐11 and carbon nanostructures: Development of microstructure and ultimate properties following solution processing

There is growing interest in the incorporation of nanoparticles into engineering polymers to improve various functional properties. However, ultimate properties of nanocomposites are affected by a large number of factors including the microstructural distributions that are generated during processing. In this work, polyamide‐11 (PA‐11) (also known as nylon‐11) nanocomposites are generated with carbon nanostructures employing a solution crystallization technique at multiple polymer and nanoparticle concentrations, followed by drying, molding, uniaxial stretching and the analysis of the microstructural distributions and tensile properties of the nanocomposites. The morphology of crystals of PA‐11 encapsulating the nanoparticles changed from nano‐hybrid shish‐kebabs at low polymer concentration (0.02 wt % PA‐11 in solvent) to spherulites at high polymer concentration (10 wt % PA‐11 in solvent). The drawing down of nanocomposite films at draw ratios ranging from 2 to 5 at 100 °C resulted in a shift of the PA‐11 polymorph from the generally‐encountered α phase to the technologically interesting γ phase (which is the crystal phase attributed to the piezoelectric and pyroelectric properties of PA‐11). The drawing down also increased of the tensile modulus and yield stress of the nanocomposite films. In contrast, the α phase was conserved at a drawdown temperature of 150 °C, which was attributed to the resulting smaller normal force, i.e., the normal stress difference and the higher temperature allowing the partial relaxation of some of the macromolecules. These findings illustrate how PA‐11 can be structured in the presence of carbon nanotubes and nanofibers to achieve enhanced functionality, which could broaden the application areas and utility of this polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1311–1321, 2011     

Linseed oil‐based reactive diluents preparation to improve tetra‐functional epoxy resin properties

Two kinds of bio‐resourced reactive diluents have been synthesized from linseed oil. The prepared epoxidized linseed oil (ELO) and the cyclocarbonated linseed oil (CLO) were separately blended with a petroleum‐based tetra‐functional epoxy resin (TGDDM) to improve its processability and to overcome the brittleness of the thermoset network therefrom. The linseed oil modifications were spectrally established, and processability improvement of the resin blends was rheologically confirmed. The curing of samples was studied by differential scanning calorimetry, and their mechanical properties (ie, tensile, flexural, fracture toughness, and adhesion) were investigated as well. Scanning electron microscopy images were obtained to reconfirm the toughness improvement of the modified thermosets. In contrast of the epoxidized soybean oil (ie, the most conventionally studied bio‐based reactive diluent), ELO and CLO had no negative effects on the thermoset material characteristics. They improved properties such as tensile strength (up to 43.2 MPa), fracture toughness (1.1 MPa m^1/2), and peel‐adhesion strength (4.5 N/25 mm). It was concluded that ELO and CLO were efficient reactive diluents to be used in formulations of polymer composites, surface coatings, and structural adhesives based on epoxy resins.     

Preparation,characterization, thermo‐mechanical,and barrier properties of exfoliated thermoplastic toughened epoxy clay ternary nanocomposites

Ternary nanocomposites are prepared by blending hydroxyl‐terminated poly ether ether ketone having pendant methyl groups (PEEKMOH) with epoxy resin along with Nanolin DK1, followed by curing with 4,4′‐diamino diphenyl sulphone. Differential scanning calorimetry shows a two‐stage cure behavior indicating the catalytic effect of the primary amine and proton, which are generated by the dissociation of organic modifier. Tensile and flexural moduli are increased while tensile strength and glass transition temperature are decreased with increase in clay concentration. Fracture toughness and strain at break are increased by 59 and 62%, respectively, with 1 phr clay loading. Transition electron microscopy and X‐ray diffraction (XRD) analysis reveal exfoliated morphology for the nanocomposites. Scanning electron micrographs show a decrease in both, domain size as well as inter domain distance of the thermoplastic phase with the addition of clay, indicating the occurrence of gelation before phase separation. Analysis of the fracture surface reveals crack path deflection and ductile fracture behavior, confirming that toughness has been improved with the addition of clay and PEEKMOH. Coefficient of thermal expansion (CTE) of the nanocomposites is decreased up to 3 phr clay loading. Oxygen gas permeability is compared with Bharadwaj's and Neilson's models. A marginal improvement in thermal stability is observed with the addition of clay. Copyright © 2009 John Wiley & Sons, Ltd.     

Layered nanocomposites inspired by the structure and mechanical properties of nacre

Nacre (mother-of-pearl), made of inorganic and organic constituents (95 vol% aragonite calcium carbonate (CaCO(3)) platelets and 5 vol% elastic biopolymers), possesses a unique combination of remarkable strength and toughness, which is compatible for conventional high performance materials. The excellent mechanical properties are related to its hierarchical structure and precisely designed organic-inorganic interface. The rational design of aragonite platelet strength, aspect ratio of aragonite platelets, and interface strength ensures that the strength of nacre is maximized under platelet pull-out failure mode. At the same time, the synergy of strain hardening mechanisms acting over multiple scales results in platelets sliding on one another, and thus maximizes the energy dissipation of viscoplastic biopolymers. The excellent integrated mechanical properties with hierarchical structure have inspired chemists and materials scientists to develop biomimetic strategies for artificial nacre materials. This critical review presents a broad overview of the state-of-the-art work on the preparation of layered organic-inorganic nanocomposites inspired by nacre, in particular, the advantages and disadvantages of various biomimetic strategies. Discussion is focused on the effect of the layered structure, interface, and component loading on strength and toughness of nacre-mimic layered nanocomposites (148 references).     

Development and thermo‐mechanical behavior of nanocomposite epoxy adhesives

Two kinds of organo‐modified (OM) clays were dispersed in an epoxy resin for the preparation of nanocomposite adhesives at various filler amounts. XRD tests evidenced the formation of intercalated structures, increasing the intercalation degree with the clay hydrophilicity. The original transparency of the samples was retained up to a filler content of 3 wt%, and then decreased due to filler agglomeration. The glass transition temperature of nanocomposites filled with the more hydrophilic clay (30B) raised up to a filler content of 3 wt% and then decreased, probably because of the concurrent and contrasting effects of the physical chain blocking and reduction of the cross‐linking degree. Also elastic modulus, stress at break, and fracture toughness were sensibly improved by nanoclay addition up to filler loadings of 0.5–1 wt%. For higher concentrations the positive contribution of clay nanoplatelets was counterbalanced by the presence of agglomerated tactoids in the matrix. Mechanical tests on single‐lap composite (epoxy/glass) bonded joints evidenced an enhancement of the shear strength by about 25% for an optimal filler content of 1 wt%. Therefore, it was concluded that the addition of a proper amount of OM clay to epoxy adhesives could represent an effective way to improve the shear resistance of adhesively bonded composite structures. Copyright © 2011 John Wiley & Sons, Ltd.     

Improving Thermal and Flame Retardant Properties of Epoxy Resin with Organic NiFe‐Layered Double Hydroxide‐Carbon Nanotubes Hybrids

To improve the dispersion of carbon nanotubes (CNTs) and flame retardancy of layered double hydroxide (LDH) in epoxy resin (EP), organic nickel‐iron layered double hydroxide (ONiFe‐LDH‐CNTs) hybrids were assembled through co‐precipitation. These hybrids were further used as reinforcing filler in EP. EP/ONiFe‐LDH‐CNTs nanocomposites containing 4 wt% of ONiFe‐LDH‐CNTs with different ratios of ONiFe‐LDH and CNTs were prepared by ultrasonic dispersion and program temperature curing. The structure and morphology of the obtained hybrids were characterized by different techniques. The dispersion of nanofillers in the EP matrix was observed by transmission electron microscopy (TEM). The results revealed a coexistence of exfoliated and intercalated ONiFe‐LDH‐ CNTs in polymer matrix. Strong combination of the above nanofillers with the EP matrix provided an efficient thermal and flame retardant improvement for the nanocomposites. It showed that EP/ONiFe‐LDH‐CNTs nanocomposites exhibited superior flame retardant and thermal properties compared with EP. Such improved thermal properties could be attributed to the better homogeneous dispersion, stronger interfacial interaction, excellent charring performance of ONiFe‐LDH and synergistic effect between ONiFe‐LDH and CNTs.     

Mechanical and thermal properties of epoxy/silicon carbide nanofiber composites

The silicon carbide (SiC) nanofibers (0.1, 0.25, and 0.5 phr), produced by self‐propagating high‐temperature synthesis (SHS), are used to reinforce the epoxy matrix cured with an anhydride hardener. Morphological studies reveal a better dispersion of SiC nanofibers and a good level of adhesion between nanofiber and the matrix in composites with lower (0.1 and 0.25 phr) nanofiber loading. The flexural studies show that a maximum increase in flexural properties is obtained for composites with 0.25 phr SiC nanofiber. The fracture toughness of epoxy is found to increase with the incorporation of SiC nanofibers, and 0.25 phr SiC nanofiber loading shows maximum fracture toughness value. The possible fracture mechanisms that exist in epoxy/SiC nanofiber composites have been investigated in detail. Thermogravimetric analysis reveals that SiC nanofibers are effective fillers to improve the thermal stability of epoxy matrix. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis and properties of poly(isobutyl methacrylate‐co‐butanediol dimethacrylate‐co‐methacryl polyhedral oligomeric silsesquioxane) nanocomposites

Poly[isobutyl methacrylate‐co‐butanediol dimethacrylate‐co‐3‐methacrylylpropylheptaisobutyl‐T8‐polyhedral oligomeric silsesquioxane] [P(iBMA‐co‐BDMA‐co‐MA‐POSS)] nanocomposites with different crosslink densities and different polyhedral oligomeric silsesquioxane (MA‐POSS) percentages (5, 10, 15, 20, and 30 wt %) were synthesized by radical‐initiated terpolymerization. Linear [P(iBMA‐co‐MA‐POSS)] copolymers were also prepared. The viscoelastic properties and morphologies were studied by dynamic mechanical thermal analysis, confocal microscopy, and transmission electron microscopy (TEM). The viscoelastic properties depended on the crosslink density. The dependence of viscoelastic properties on MA‐POSS content at a low BDMA loading (1 wt %) was similar to that of linear P(iBMA‐co‐MA‐POSS) copolymers. P(iBMA‐co‐1 wt % BDMA‐co‐10 wt % MA‐POSS) exhibited the highest dynamic storage modulus (E′) values in the rubbery region of this series. The 30 wt % MA‐POSS nanocomposites with 1 wt % BDMA exhibited the lowest E′. However, the E′ values in the rubbery region for P(iBMA‐co‐3 wt % BDMA‐co‐MA‐POSS) nanocomposites with 15 and 30 wt % MA‐POSS were higher than those of the parent P(iBMA‐co‐3 wt % BDMA) resin. MA‐POSS raised the E′ values of all P(iBMA‐co‐ 5 wt % BDMA‐co‐MA‐POSS) nanocomposites in the rubbery region above those of P(iBMA‐co‐5 wt % BDMA), but MA‐POSS loadings < 15 wt % had little influence on glass‐transition temperatures (T_g's) and slightly reduced T_g values with 20 or 30 wt % POSS. Heating history had little influence on viscoelastic properties. No POSS aggregates were observed for the P(iBMA‐co‐1 wt % BDMA‐co‐MA‐POSS) nanocomposites by TEM. POSS‐rich particles with diameters of several micrometers were present in the nanocomposites with 3 or 5 wt % BDMA. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 355–372, 2005     

Fracture toughness of polymers in the ductile‐to‐brittle transition region: Statistical approach and lower bound determination

A method available in literature was adapted and proposed for treating scatter and nonlinearity effects in fracture toughness of polymers in the ductile‐to‐brittle transition regime. The materials used were polypropylene homopolymer (PPH) and a polypropylene‐elastomeric polyolefin blend (PPH/POes 20 wt %), at room temperature and at 20‐mm/min test rate. Under such conditions, the fracture toughness presents a large scatter and a mean value can not be used as a design parameter because it leads to toughness overestimation. Then, there is a need to find a threshold of toughness, as a safe characteristic value for design. The toughness was evaluated by using the J‐integral approach. Large sets of specimens, 53 samples per each material, were tested with the purpose to reveal a reliable tendency in fracture behavior. As the toughness was considered nonuniform throughout the material, a weakest link model was assumed, and then results were analyzed statistically by means of a three‐parameter Weibull model (3P‐W). The PPH responded well to this 3P‐W model, whereas some deviations from the original model were observed in the PPH/POes blend. However, lower‐bound toughness values could be determined for both materials by censoring nonvalid data (Δa > 0.1b₀). From an engineering point of view, the results are very encouraging, since this methodology allows to obtain a threshold of fracture toughness from a given population, that is suitable to characterize the material fracture toughness at a given temperature and strain rate. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3674–3684, 2005     

Surface modification of boron nitride by bio‐inspired polydopamine and different chain length polyethylenimine co‐depositing

We established a novel, easy, and versatile method of obtaining diverse and controllable interphases between epoxy resin and fillers. The method involved the co‐deposition of polydopamine (PDA) and polyethyleneimine (PEI) with different molecular lengths on boron nitride (BN) surface. The obtained PDA/PEI‐modified BN composites showed significantly improved mechanical properties, including tensile strength, toughness, and elongation at break. For example, the tensile strength, fracture toughness, and elongation at break of EP composite increased by 51%, 132%, and 170% compared with EP when the PEI molecular weight was 10 000, respectively. These results suggested that the interphases between BN and EP matrix can be adjusted by changing the molecular lengths of grafted modifiers, thereby offering a new method for the reasonable designing and exploitation of the BN‐based composite materials.     

Impact fracture toughness of polyamide‐6/montmorillonite nanocomposites toughened with a maleated styrene/ethylene butylene/styrene elastomer

Polyamide‐6 (PA6)/montmorillonite (MMT) nanocomposites toughened with maleated styrene/ethylene butylene/styrene (SEBS‐g‐MA) were prepared via melt compounding. Before melt intercalation, MMT was treated with an organic surfactant agent. Tensile and impact tests revealed that the PA6/4% MMT nanocomposite fractured in a brittle mode. The effects of SEBS‐g‐MA addition on the static tensile and impact properties of PA6/4% MMT were investigated. The results showed that the SEBS‐g‐MA addition improved the tensile ductility and impact strength of the PA6/4% MMT nanocomposite at the expenses of its tensile strength and stiffness. Accordingly, elastomer toughening represents an attractive route to novel characteristics for brittle clay‐reinforced polymer nanocomposites. The essential work of fracture (EWF) approach under impact drop‐weight conditions was used to evaluate the impact fracture toughness of nanocomposites toughened with an elastomer. Impact EWF measurements indicated that the SEBS‐g‐MA addition increased the fracture toughness of the PA6/4% MMT nanocomposite. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 585–595, 2005