Optimization of ethylene trimerization using catalysts based on TiCl3/half‐sandwich ligands

Catalytic trimerization of ethylene using three titanium‐based complexes [η⁵‐C₉H₆C(R)thienyl]TiCl₃ with various types of bridges (R = cyclo‐C₅H₁₀ ( C1 ), cyclo‐C₄H₈ ( C2 ) and (CH₃)₂ ( C3 )) has been successfully optimized and compared. First of all, three benzofulvene precursors, C₉H₆C(R), were synthesized. Then the corresponding indenyl‐based ligands were obtained via the reaction of the precursors with thienyllithium. The final titanium‐based catalysts display a distorted tetrahedral geometry, as expected for Ti(IV), with the ligand coordinated with a hemilabile behaviour. The structures of the compounds were confirmed on the basis of various analyses. The effect of catalyst concentration, ethylene pressure, reaction temperature and nature of the bridge as the significant factor affecting coordination and orientation of thienyl group relative to the metal centre on 1‐hexene (1‐C₆) productivity and selectivity was investigated. Results revealed that the bulky bridge groups such as cyclo‐C₅H₁₀ and cyclo‐C₄H₈ are appropriate for ethylene trimerization due to the closer coordination of sulfur atom with Ti, especially in cationic state, and catalyst C2 with cyclo‐C₄H₈ bridge exhibits moderate productivity equal to 785 kg 1‐C₆ (mol Ti)^?1 h^?1. According to the results, ethylene at a pressure of 10 bar, 50°C and 1.5 μmol of catalyst were selected as the best conditions for obtaining 1‐C₆ with high productivity and selectivity. The presence of indenyl enhances the thermal stability of the catalysts and preserves their activity in higher temperatures such as 50 and 80°C.     

Selective ethylene oligomerization with in‐situ‐generated chromium catalysts supported by trifluoromethyl‐containing ligands

A series of pyrrole‐containing diarylphosphine and diarylphosphine oxide ligands were prepared. The catalytic activity of the corresponding in‐situ‐generated chromium catalysts was investigated during selective ethylene oligomerization reactions. Variations in the ligand system were introduced by modifying the diarylphosphine and pyrrole moieties that affect the steric and electronic properties. Minor changes in the ligand structure and the composition of activators significantly changed the catalytic activity, selectivity toward linear alpha‐olefins (LAO) versus polyethylene (PE), and the distribution of oligomeric products. The presence of trifluoromethyl groups on the diphenyl rings in ligand 3 promoted oxidation to form the corresponding phosphine oxide structure, 3o , which dramatically enhanced the catalytic activity of ethylene trimerization. The in‐situ‐generated chromium complex based on 3o activated by DMAO (dry methylaluminoxane)/TIBA (triisobutylaluminum) was used to achieve activity of about 1250 g (mmol of Cr)⁻¹ h⁻¹ with 98.5 mol % 1‐hexene, along with a negligible amount of PE side product. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 444–450     

α‐olefin homopolymerization and ethylene/1‐hexene copolymerization catalysed by novel ansa‐group IV complexes/MAO system

The catalytic properties of a set of ansa‐complexes (R‐Ph)₂C(Cp)(Ind)MCl₂ [R = ^tBu, M = Ti ( 3 ), Zr ( 4 ) or Hf ( 5 ); R = MeO, M = Zr ( 6 ), Hf ( 7 )] in α‐olefin homopolymerization and ethylene/1‐hexene copolymerization were explored in the presence of MAO (methylaluminoxane). Complex 4 with steric bulk ^tBu group on phenyl exhibited remarkable catalytic activity for ethylene polymerization. It was 1.6‐fold more active than complex 11 [Ph₂C(Cp)(Ind)ZrCl₂] at 11 atm ethylene pressure and was 4.8‐fold more active at 1 atm pressure. The introduction of bulk substituent ^tBu into phenyl groups not only increased the catalytic activity greatly but also enhanced the content of 1‐hexene in ethylene/1‐hexene copolymerization. The highest 1‐hexene incorporation was 25.4%. In addition, 4 was also active for propylene and 1‐hexene homopolymerization, respectively, and low isotactic polypropylene (mmmm = 11.3%) and isotactic polyhexene (mmmm = 31.6%) were obtained. Copyright © 2007 John Wiley & Sons, Ltd.     

Influence of ionic liquid counterions on activity and selectivity of ethylene trimerization using chromium-based catalysts in biphasic media

In recent years ionic liquids (ILs) have attracted much interest because of their widespread use in various fields. Several trimerization and oligomerization catalysts have been evaluated in ILs with different organic–inorganic hybrid structures. High catalytic activity and selectivity, easy product separation, and recycling of the catalyst are the advantages of a biphasic catalyst system compared to the homogeneous catalysts. In this study, the influence of IL counter-anions on activity and selectivity of the ethylene trimerization catalysts based on Cr-SNS-R was investigated. All synthesized materials were characterized using Fourier-transform infrared spectroscopy, ¹H NMR, ¹³C NMR, UV–Vis. spectroscopy, thin-layer chromatography, and elemental analysis (CHNS). In ethylene trimerization reaction, the dodecyl substituent in the SNS ligand exhibited better activity and selectivity than the butyl substituent. The results revealed that the presence of BF₄⁻ as a counter-anion in the IL led to an increase in activity and selectivity compared to Br⁻ and I⁻ counter-anions. It was found that the BF₄⁻ counter-anion plays a conclusive role in the development of 1-hexene activity and selectivity to a maximum amount of 71,132 g_1-C6/(g_Cr × h) and more than 99%, respectively. Finally, the catalyst was reused thrice without losing its 1-hexene selectivity.     

Synthesis of ethylene‐1‐hexene copolymers from ethylene stock by tandem action of bis(2‐dodecylsulfanyl‐ethyl) amine‐CrCl3 and Et(Ind)2ZrCl2

In this work, ethylene‐1‐hexene copolymers were synthesized with a tandem catalysis system that consisted of a new trimerization catalyst bis(2‐dodecylsulfanyl‐ethyl) amine‐CrCl₃/MAO ( 1 /MAO) and copolymerization catalyst Et(Ind)₂ZrCl₂/MAO ( 2 /MAO) at atmosphere pressure. Catalyst 1 trimerized ethylene with high activity and excellent selectivity in the presence of a relatively low amount of MAO. Catalyst 2 incorporated the 1‐hexene content and produced ethylene‐1‐hexene copolymer from an ethylene‐only stock in the same reactor. Adjusting the Cr/Zr ratio and reaction temperature yielded various branching densities and thus melting temperatures. However, broad DSC curves were observed when low temperatures and/or high Cr/Zr ratios were employed due to an accumulation of 1‐hexene component and composition drifting during the copolymerization. It was found that a short pretrimerization period resulted in more homogeneous materials that gave unimodal DSC curves. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3562–3569, 2007     

Chromium complexes based on thiophene–imine ligands for ethylene oligomerization

A new set of Cr(III) complexes, {L}CrCl₃(THF), based on thiophene–imine ( 2a , L = PhOC₆H₄(N═CH)‐2‐SC₄H₃; 2b , L = PhOC₂H₄(N═CH)‐2‐SC₄H₃; 2c , L = Ph(NH)C₂H₄(N═CH)‐2‐SC₄H₃; 2d , L = PhOC₆H₄(N═CH)‐2‐SC₄H₂‐5‐Ph; 2e , L = Ph(NH)C₂H₄(N═CH)‐2‐SC₄H₂‐5‐Ph) have been prepared and characterized using elemental analysis and infrared spectroscopy. Upon activation with methylaluminoxane, all the chromium complexes generated active systems affording a nonselective distribution of α‐olefins with turnover frequencies in the range 9500–93 500 (mol ethylene) (mol Cr)^?1 h^?1, and producing mostly oligomers (95.0–99.3 wt% of total products). Small amounts of polymer were produced in these oligomerization reactions (0.8–8.2 wt%). The catalytic activities were quite sensitive to the ligand environment. Moreover, the effects of oligomerization parameters (temperature, [Al]/[Cr] molar ratio, time) on the activity and on the product distribution were examined.     

Efficient terpolymerization of ethylene and styrene with α‐olefins by aryloxo‐modified half‐titanocene‐based catalysts and cocatalyst systems

Aryloxo‐modified half‐titanocenes, Cp′TiCl₂(O‐2,6‐ⁱPr₂C₆H₃) [Cp′ = Cp* ( 1 ), ^tBuC₅H₄ ( 2 )], catalyze terpolymerization of ethylene and styrene with α‐olefin (1‐hexene and 1‐decene) efficiently in the presence of cocatalyst, affording high‐molecular‐weight polymers with unimodal distributions (compositions). Efficient comonomer incorporations have been achieved by these catalysts. The content of each comonomer (α‐olefin, styrene, etc.) could be controlled by varying the comonomer concentration charged, and resonances ascribed to styrene and α‐olefin repeated insertion were negligible. The terpolymerization with p‐methylstyrene (p‐MS) in place of styrene also proceeded in the presence of [PhN(H)Me₂][B(C₆F₅)₄] and AlⁱBu₃ cocatalyst, and p‐MS was incorporated in an efficient matter, affording high‐molecular‐weight polymers with uniform molecular weight distributions. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2565–2574     

Preparation and characterization of poly(ethylene oxide)‐loaded hydroxypropyl‐β‐cyclodextrin nanofibers

Hydroxypropyl‐β‐cyclodextrin (HP‐β‐CD) is a modified β‐cyclodextrin (β‐CD) derivative, which is toxicologically harmless to mammals and other animals. HP‐β‐CD is electrospun from an aqueous solution by blending with a non‐toxic, biocompatible, synthetic polymer poly(ethylene oxide) (PEO). Aqueous solutions containing different HP‐β‐CD/PEO blends (50:50–80:20) with variable concentrations (4 wt%–12 wt%) were used. Scanning electron microscope was used to investigate the morphology of the fibers, and Fourier transform infrared spectroscopy analysis confirmed the presence of HP‐β‐CD in the fiber. Uniform nanofibers with an average diameter of 264, 244, and 236 nm were obtained from 8 wt% solution of 50:50, 60:40, and 70:30 HP‐β‐CD/PEO, respectively. The average diameter of the fiber was decreased with increasing of HP‐β‐CD/PEO ratio. However, a higher proportion of HP‐β‐CD in the spinning solution increased beads in the fibers. The polymer concentration had no significant effect on the fiber diameter. The most uniform fibers with the narrowest diameter distribution were obtained from the 8 wt% of 50:50 solution. Copyright © 2015 John Wiley & Sons, Ltd.     

Copolymerization of ethylene with 1‐hexene over metallocene catalyst supported on complex of magnesium chloride with tetrahydrofuran

The study of ethylene/1‐hexene copolymerization with the zirconocene catalyst, bis(cyclopentadienyl)zirconium dichloride (Cp₂ZrCl₂)/methylaluminoxane (MAO), anchored on a MgCl₂(THF)₂ support was carried out. The influence of 1‐hexene concentration in the feed on catalyst productivity and comonomer reactivity as well as other properties was investigated. Additionally, the effect of support modification by the organoaluminum compounds [(MAO, trimethlaluminum (AlMe₃), or diethylaluminum chloride (Et₂AlCl)] on the behavior of the MgCl₂(THF)₂/Cp₂ZrCl₂/MAO catalyst in the copolymerization process and on the properties of the copolymers was explored. Immobilization of the Cp₂ZrCl₂ compound on the complex magnesium support MgCl₂(THF)₂ resulted in an effective system for the copolymerization of ethylene with 1‐hexene. The modification of the support as well as the kind of organoaluminum compound used as a modifier influenced the activity of the examined catalyst system. Additionally, the profitable influence of immobilization of the homogeneous catalyst as well as modification of the support applied on the molecular weight and molecular weight distribution of the copolymers was established. Finally, with the successive self‐nucleation/annealing procedure, the copolymers obtained over both homogeneous and heterogeneous metallocene catalysts were heterogeneous with respect to their chemical composition. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2512–2519, 2004     

Pd and Ni complexes of a novel vinylidene β‐diketimine ligand: Their application as catalysts in Heck coupling and alkyne trimerization

A β‐diketimine ligand with vinylidene substitution at γ‐carbon, CH₂C(CH₃CNAr)₂ (Ar = 2,6‐diisopropylphenyl) ( L ² ), was synthesized by treating β‐diketimine H₂C(CH₃CNAr)₂ with n ‐BuLi followed by paraformaldehyde. L ² formed the homobimetallic ether‐bridged β‐diketiminate complex [O{(CH₂‐β‐diketiminate)Pd(OAc)}₂] ( 1 ) with (PdOAc)₂. It also gave complexes [L²PdCl₂] ( 2 ) and [L²NiBr₂] ( 3 ) when treated with PdCl₂(CH₃CN)₂ and NiBr₂(dimethoxyethane), respectively. All the compounds were characterized using ¹H/¹³C NMR spectroscopy and single‐crystal X‐ray diffraction studies. The catalytic activity of Pd and Ni complexes 1 , 2 and 3 was explored in Heck coupling and alkyne trimerization reactions and it was found that they are very good catalysts. The results are reported in detail.     

Chemistry of olefin polymerization reactions with chromium‐based catalysts

Detailed GC analysis of oligomers formed in ethylene homopolymerization reactions, ethylene/1‐hexene copolymerization reactions, and homo‐oligomerization reactions of 1‐hexene and 1‐octene in the presence of a chromium oxide and an organochromium catalyst is carried out. A combination of these data with the analysis of ¹³C NMR and IR spectra of the respective high molecular weight polymerization products indicates that the standard olefin polymerization mechanism, according to which the starting chain end of each polymer molecule is saturated and the terminal chain end is a C?C bond (in the absence of hydrogen in the polymerization reactions), is also applicable to olefin polymerization reactions with both types of chromium‐based catalysts. The mechanism of active center formation and polymerization is proposed for the reactions. Two additional features of the polymerization reactions, co‐trimerization of olefins over chromium oxide catalysts and formation of methyl branches in polyethylene chains in the presence of organochromium catalysts, also find confirmation in the GC analysis. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 5330–5347, 2008     

Preparation of novel poly(ethylene oxide‐co‐glycidol)‐graft‐poly(ε‐caprolactone) copolymers and inclusion complexation of the grafted chains with α‐cyclodextrin

A well‐defined comblike copolymer of poly(ethylene oxide‐co‐glycidol) [(poly(EO‐co‐Gly)] as the main chain and poly(ε‐caprolactone) (PCL) as the side chain was successfully prepared by the combination of anionic polymerization and ring‐opening polymerization. The glycidol was protected by ethyl vinyl ether to form 2,3‐epoxypropyl‐1‐ethoxyethyl ether (EPEE) first, and then ethylene oxide was copolymerized with EPEE by an anionic mechanism. The EPEE segments of the copolymer were deprotected by formic acid, and the glycidol segments of the copolymers were recovered after saponification. Poly(EO‐co‐Gly) with multihydroxyls was used further to initiate the ring‐opening polymerization of ε‐caprolactone in the presence of stannous octoate. When the grafted copolymer was mixed with α‐cyclodextrin, crystalline inclusion complexes (ICs) were formed, and the intermediate and final products, poly(ethylene oxide‐co‐glycidol)‐graft‐poly(ε‐caprolactone) and ICs, were characterized with gel permeation chromatography, NMR, differential scanning calorimetry, X‐ray diffraction, and thermogravimetric analysis in detail. The obtained ICs had a channel‐type crystalline structure, and the ratio of ε‐caprolactone units to α‐cyclodextrin for the ICs was higher than 1:1. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3684–3691, 2006     

Cycloheptyl‐fused NNO‐ligands as electronically modifiable supports for M(II) (M = Co,Fe) chloride precatalysts; probing performance in ethylene oligo‐/polymerization

The N,N,O‐cobalt(II), [2,3‐{C₄H₈C(NAr)}:5,6‐{C₄H₈C(O)}C₅HN]CoCl₂ (Ar = 2,6‐(CHPh₂)₂‐4‐MeC₆H₂ Co1 , 2,6‐(CHPh₂)₂‐4‐EtC₆H₂ Co2 , 2,6‐(CHPh₂)₂‐4‐ClC₆H₂ Co3 , 2,6‐(CHPh₂)₂‐4‐FC₆H₂ Co4 ) and N,N,O‐iron(II) complexes, [2,3‐{C₄H₈C(NAr)}:5,6‐{C₄H₈C(O)}C₅HN]FeCl₂ (Ar = 2,6‐(CHPh₂)₂‐4‐MeC₆H₂ Fe1 , 2,6‐(CHPh₂)₂‐4‐EtC₆H₂ Fe2 , 2,6‐(CHPh₂)₂‐4‐ClC₆H₂ Fe3 , 2,6‐(CHPh₂)₂‐4‐FC₆H₂ Fe4 ), each containing one sterically enhanced but electronically modifiable N‐2,6‐dibenzhydryl‐4‐R²‐phenyl group, have been prepared by a one‐pot template approach using α,α′‐dioxo‐2,3:5,6‐bis(pentamethylene)pyridine, the corresponding aniline along with the respective cobalt or iron salt in acetic acid. Distorted square pyramidal geometries are a feature of the molecular structures of Co1 – Co4 . Upon activation with MAO or MMAO, Co1 – Co4 show good activities (up to 2.2 × 10⁵ g mol^?1(Co) h^?1) affording short chain oligomers (C₄–C₃₀) with good α‐olefin selectivity. By contrast, Fe1 – Fe4 , in the presence of MMAO, displayed moderate activities (up 10.9 × 10⁴ g(PE) mol^?1(Fe) h^?1) for ethylene polymerization forming low‐molecular‐weight linear polymers (up to 13.0 kg mol^?1) incorporating saturated n‐propyl and i‐butyl chain ends. For both cobalt and iron, the precatalysts incorporating the more electron withdrawing 4‐R²‐substituents [Cl ( Co3 / Fe3 ), F ( Co4 / Fe4 )] deliver the best catalytic activities, while with cobalt, these types of substituents additionally broaden the oligomeric distribution. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55 , 3980–3989     

Triphenylphosphine‐Mediated Reduction of Electron‐Deficient Propargyl Ethers to the Allylic Ethers

Semihydrogenation of α,β‐unsaturated ynoates and ‐ynones bearing a γ‐alkoxy group can be performed using triphenylphosphine and water. α,β‐Unsaturated ynoates were reduced to a mixture of cis and trans α,β‐unsaturated enoates, whereas, ynones were reduced to trans α,β‐unsaturated enones as the only products.     

Palladium‐catalyzed cyclization of β‐bromo‐α,β‐unsaturated ketones with arylhydrazines leading to 3‐substituted 1‐aryl‐1 H‐pyrazoles

β‐Bromo‐α,β‐unsaturated ketones are condensed with arylhydrazines to form hydrazones, which are in situ intramolecularly cyclized into 3‐substituted 1‐aryl‐1 H‐pyrazoles under a catalytic system of Pd(OAc)₂/1,3‐bis(diphenylhosphino)propane (dppp)/NaO^tBu. Copyright © 2012 John Wiley & Sons, Ltd.     

MAO‐free and extremely active catalytic system for ethylene tetramerization

The original Sasol catalytic system for ethylene tetramerization is composed of a Cr source, a PNP ligand, and MAO (methylaluminoxane). The use of expensive MAO in excess has been a critical concern in commercial operation. Many efforts have been made to replace MAO with non‐coordinating anions (e.g., [B(C₆F₅)₄]^?); however, most of such attempts were unsuccessful. Herein, an extremely active catalytic system that avoids the use of MAO is presented. The successive addition of two equivalent [H(OEt₂)₂]⁺[B(C₆F₅)₄]^? and one equivalent CrCl₃(THF)₃ to (acac)AlEt₂ and subsequent treatment with a PNP ligand [CH₃(CH₂)₁₆]₂C(H)N(PPh₂)₂ ( 1 ) yielded a complex presumably formulated as [ 1 ‐CrAl (acac)Cl₃(THF)]²⁺[B(C₆F₅)₄]^?₂, which exhibited high activity when combined with iBu₃Al (1120 kg/g‐Cr/h; ~4 times that of the original Sasol system composed of Cr (acac)₃, iPrN(PPh₂)₂, and MAO). Via the introduction of bulky trialkylsilyl substituents such as –SiMe₃, –Si(nBu)₃, or –SiMe₂(CH₂)₇CH₃ at the para‐position of phenyl groups in 1 (i.e., by using [CH₃(CH₂)₁₆]₂C(H)N[P(C₆H₄‐p‐SiR₃)₂]₂ instead of 1 ), the activities were dramatically improved, i.e., tripled (2960–3340 kg/g‐Cr/h; more than 10 times that of the original Sasol system). The generation of significantly less PE (<0.2 wt%) even at a high temperature is another advantage achieved by the introduction of bulky trialkylsilyl substituents. NMR studies and DFT calculations suggest that increase of the steric bulkiness on the alkyl‐N and P‐aryl moieties restrict the free rotation around (alkyl)N–P (aryl) bonds, which may cause the generation of more robust active species in higher proportion, leading to extremely high activity along with the generation of a smaller amount of PE.     

Synthesis of highly branched polyethylene using para‐phenyl‐substituted α‐diimine nickel catalysts

A series of para‐phenyl‐substituted α‐diimine nickel complexes, [(2,6‐R₂‐4‐PhC₆H₂N═C(Me))₂]NiBr₂ (R = ⁱPr ( 1 ); R = Et ( 2 ); R = Me ( 3 ); R = H ( 4 )), were synthesized and characterized. These complexes with systematically varied ligand sterics were used as precatalysts for ethylene polymerization in combination with methylaluminoxane. The results indicated the possibility of catalytic activity, molecular weight and polymer microstructure control through catalyst structures and polymerization temperature. Interestingly, it is possible to tune the catalytic activities ((0.30–2.56) × 10⁶ g (mol Ni·h)^?1), polymer molecular weights (M_n = (2.1–28.6) × 10⁴ g mol^?1) and branching densities (71–143/1000 C) over a very wide range. The polyethylene branching densities decreased with increasing bulkiness of ligand and decreasing polymerization temperature. Specifically, methyl‐substituted complex 3 showed high activities and produced highly branched amorphous polyethylene (up to 143 branches per 1000 C).     

Iodobenzene‐Catalyzed Synthesis of α‐Azidoketones and α‐Thiocyanatoketones from Aryl Ketones with MCPBA as a Cooxidant

Iodobenzene‐catalyzed synthesis of α‐azidoketones and α‐thiocyanatoketones from aryl ketones with MCPBA as a cooxidant is described. The method is simple, rapid and practical, generating α‐azidoketones and α‐thiocyanatoketones from the aryl ketone without isolation of α‐tosyloxyketones in good to excellent yields.