A Graphene‐Supported Single‐Atom FeN5 Catalytic Site for Efficient Electrochemical CO2 Reduction

Electrochemical conversion of CO₂ into valued products is one of the most important issues but remains a great challenge in chemistry. Herein, we report a novel synthetic approach involving prolonged thermal pyrolysis of hemin and melamine molecules on graphene for the fabrication of a robust and efficient single‐iron‐atom electrocatalyst for electrochemical CO₂ reduction. The single‐atom catalyst exhibits high Faradaic efficiency (ca. 97.0 %) for CO production at a low overpotential of 0.35 V, outperforming all Fe‐N‐C‐based catalysts. The remarkable performance for CO₂‐to‐CO conversion can be attributed to the presence of highly efficient singly dispersed FeN₅ active sites supported on N‐doped graphene with an additional axial ligand coordinated to FeN₄. DFT calculations revealed that the axial pyrrolic nitrogen ligand of the FeN₅ site further depletes the electron density of Fe 3d orbitals and thus reduces the Fe–CO π back‐donation, thus enabling the rapid desorption of CO and high selectivity for CO production.     

Ultrahigh‐Loading Zinc Single‐Atom Catalyst for Highly Efficient Oxygen Reduction in Both Acidic and Alkaline Media

Atomically dispersed Zn–N–C nanomaterials are promising platinum‐free catalysts for the oxygen reduction reaction (ORR). However, the fabrication of Zn–N–C catalysts with a high Zn loading remains a formidable challenge owing to the high volatility of the Zn precursor during high‐temperature annealing. Herein, we report that an atomically dispersed Zn–N–C catalyst with an ultrahigh Zn loading of 9.33 wt % could be successfully prepared by simply adopting a very low annealing rate of 1° min^?1. The Zn–N–C catalyst exhibited comparable ORR activity to that of Fe–N–C catalysts, and significantly better ORR stability than Fe–N–C catalysts in both acidic and alkaline media. Further experiments and DFT calculations demonstrated that the Zn–N–C catalyst was less susceptible to protonation than the corresponding Fe–N–C catalyst in an acidic medium. DFT calculations revealed that the Zn–N₄ structure is more electrochemically stable than the Fe–N₄ structure during the ORR process.     

Unraveling the Nature of Sites Active toward Hydrogen Peroxide Reduction in Fe‐N‐C Catalysts

Fe‐N‐C catalysts with high O₂ reduction performance are crucial for displacing Pt in low‐temperature fuel cells. However, insufficient understanding of which reaction steps are catalyzed by what sites limits their progress. The nature of sites were investigated that are active toward H₂O₂ reduction, a key intermediate during indirect O₂ reduction and a source of deactivation in fuel cells. Catalysts comprising different relative contents of FeN_x C_y moieties and Fe particles encapsulated in N‐doped carbon layers (0–100 %) show that both types of sites are active, although moderately, toward H₂O₂ reduction. In contrast, N‐doped carbons free of Fe and Fe particles exposed to the electrolyte are inactive. When catalyzing the ORR, FeN_x C_y moieties are more selective than Fe particles encapsulated in N‐doped carbon. These novel insights offer rational approaches for more selective and therefore more durable Fe‐N‐C catalysts.     

Stability of Fe‐N‐C Catalysts in Acidic Medium Studied by Operando Spectroscopy

Fundamental understanding of non‐precious metal catalysts for the oxygen reduction reaction (ORR) is the nub for the successful replacement of noble Pt in fuel cells and, therefore, of central importance for a technological breakthrough. Herein, the degradation mechanisms of a model high‐performance Fe‐N‐C catalyst have been studied with online inductively coupled plasma mass spectrometry (ICP‐MS) and differential electrochemical mass spectroscopy (DEMS) coupled to a modified scanning flow cell (SFC) system. We demonstrate that Fe leaching from iron particles occurs at low potential (<0.7 V) without a direct adverse effect on the ORR activity, while carbon oxidation occurs at high potential (>0.9 V) with a destruction of active sites such as FeN_xC_y species. Operando techniques combined with identical location‐scanning transmission electron spectroscopy (IL‐STEM) identify that the latter mechanism leads to a major ORR activity decay, depending on the upper potential limit and electrolyte temperature. Stable operando potential windows and operational strategies are suggested for avoiding degradation of Fe‐N‐C catalysts in acidic medium.     

Hierarchically Ordered Porous Carbon with Atomically Dispersed FeN4 for Ultraefficient Oxygen Reduction Reaction in Proton‐Exchange Membrane Fuel Cells

The low catalytic activity and poor mass transport capacity of platinum group metal free (PGM‐free) catalysts seriously restrict the application of proton‐exchange membrane fuel cells (PEMFCs). Catalysts derived from Fe‐doped ZIF‐8 could in theory be as active as Pt/C thanks to the high intrinsic activity of FeN₄; however, the micropores fail to meet rapid mass transfer. Herein, an ordered hierarchical porous structure is introduced into Fe‐doped ZIF‐8 single crystals, which were subsequently carbonized to obtain an FeN₄‐doped hierarchical ordered porous carbon (FeN₄/HOPC) skeleton. The optimal catalyst FeN₄/HOPC‐c‐1000 shows excellent performance with a half‐wave potential of 0.80 V in 0.5 m H₂SO₄ solution, only 20 mV lower than that of commercial Pt/C (0.82 V). In a real PEMFC, FeN₄/HOPC‐c‐1000 exhibits significantly enhanced current density and power density relative to FeN₄/C, which does not have an optimized pore structure, implying an efficient utilization of the active sites and enhanced mass transfer to promote the oxygen reduction reaction (ORR).     

A Versatile Iron–Tannin‐Framework Ink Coating Strategy to Fabricate Biomass‐Derived Iron Carbide/Fe‐N‐Carbon Catalysts for Efficient Oxygen Reduction

The conversion of biomass into valuable carbon composites as efficient non‐precious metal oxygen‐reduction electrocatalysts is attractive for the development of commercially viable polymer electrolyte membrane fuel‐cell technology. Herein, a versatile iron–tannin‐framework ink coating strategy is developed to fabricate cellulose‐derived Fe₃C/Fe‐N‐C catalysts using commercial filter paper, tissue, or cotton as a carbon source, an iron–tannin framework as an iron source, and dicyandiamide as a nitrogen source. The oxygen reduction performance of the resultant Fe₃C/Fe‐N‐C catalysts shows a high onset potential (i.e. 0.98 V vs the reversible hydrogen electrode (RHE)), and large kinetic current density normalized to both geometric electrode area and mass of catalysts (6.4 mA cm^?2 and 32 mA mg^?1 at 0.80 V vs RHE) in alkaline condition. This method can even be used to prepare efficient catalysts using waste carbon sources, such as used polyurethane foam.     

Unravelling the Structure of Electrocatalytically Active Fe–N Complexes in Carbon for the Oxygen Reduction Reaction

Non‐precious Fe/N co‐modified carbon electrocatalysts have attracted great attention due to their high activity and stability in oxygen reduction reaction (ORR). Compared to iron‐free N‐doped carbon electrocatalysts, Fe/N‐modified electrocatalysts show four‐electron selectivity with better activity in acid electrolytes. This is believed relevant to the unique Fe–N complexes, however, the Fe–N structure remains unknown. We used o,m,p‐phenylenediamine as nitrogen precursors to tailor the Fe–N structures in heterogeneous electrocatalysts which contain FeS and Fe₃C phases. The electrocatalysts have been operated for 5000 cycles with a small 39 mV shift in half‐wave potential. By combining advanced electron microscopy and Mössbauer spectroscopy, we have identified the electrocatalytically active Fe–N₆ complexes (FeN₆, [Fe^III(porphyrin)(pyridine)₂]). We expect the understanding of the FeN₆ structure will pave the way towards new advanced Fe–N based electrocatalysts.     

Bottom‐Up Fabrication of a Sandwich‐Like Carbon/Graphene Heterostructure with Built‐In FeNC Dopants as Non‐Noble Electrocatalyst for Oxygen Reduction Reaction

High‐performance non‐noble electrocatalysts for oxygen reduction reaction (ORR) are the prerequisite for large‐scale utilization of fuel cells. Herein, a type of sandwiched‐like non‐noble electrocatalyst with highly dispersed FeN_x active sites embedded in a hierarchically porous carbon/graphene heterostructure was fabricated using a bottom‐up strategy. The in situ ion substitution of Fe³⁺ in a nitrogen‐containing MOF (ZIF‐8) allows the Fe‐heteroatoms to be uniformly distributed in the MOF precursor, and the assembly of Fe‐doped ZIF‐8 nano‐crystals with graphene‐oxide and in situ reduction of graphene‐oxide afford a sandwiched‐like Fe‐doped ZIF‐8/graphene heterostructure. This type of heterostructure enables simultaneous optimization of FeN_x active sites, architecture and interface properties for obtaining an electron‐catalyst after a one‐step carbonization. The synergistic effect of these factors render the resulting catalysts with excellent ORR activities. The half‐wave potential of 0.88 V vs. RHE outperforms most of the none‐noble metal catalyst and is comparable with the commercial Pt/C (20 wt %) catalyst. Apart from the high activity, this catalyst exhibits excellent durability and good methanol‐tolerance. Detailed investigations demonstrate that a moderate content of Fe dopants can effectively increase the intrinsic activities, and the hybridization of graphene can enhance the reaction kinetics of ORR. The strategy proposed in this work gives an inspiration towards developing efficient noble‐metal‐free electrocatalysts for ORR.     

On the Influence of Oxygen on the Degradation of Fe‐N‐C Catalysts

Fe‐N‐C catalysts containing atomic FeN_x sites are promising candidates as precious‐metal‐free catalysts for oxygen reduction reaction (ORR) in proton exchange membrane fuel cells. The durability of Fe‐N‐C catalysts in fuel cells has been extensively studied using accelerated stress tests (AST). Herein we reveal stronger degradation of the Fe‐N‐C structure and four‐times higher ORR activity loss when performing load cycling AST in O₂‐ vs. Ar‐saturated pH 1 electrolyte. Raman spectroscopy results show carbon corrosion after AST in O₂, even when cycling at low potentials, while no corrosion occurred after any load cycling AST in Ar. The load‐cycling AST in O₂ leads to loss of a significant fraction of FeN_x sites, as shown by energy dispersive X‐ray spectroscopy analyses, and to the formation of Fe oxides. The results support that the unexpected carbon corrosion occurring at such low potential in the presence of O₂ is due to reactive oxygen species produced between H₂O₂ and Fe sites via Fenton reactions.     

Pyrolytic Carbon‐coated Cu‐Fe Alloy Nanoparticles with High Catalytic Performance for Oxygen Electroreduction

Well‐dispersed carbon‐coated or nitrogen‐doped carbon‐coated copper‐iron alloy nanoparticles (FeCu@C or FeCu@C?N) in carbon‐based supports are obtained using a bimetallic metal‐organic framework (Cu/Fe‐MOF‐74) or a mixture of Cu/Fe‐MOF‐74 and melamine as sacrificial templates and an active‐component precursor by using a pyrolysis method. The investigation results attest formation of Cu?Fe alloy nanoparticles. The obtained FeCu@C catalyst exhibits a catalytic activity with a half‐wave potential of 0.83 V for oxygen reduction reaction (ORR) in alkaline medium, comparable to that on commercial Pt/C catalyst (0.84 V). The catalytic activity of FeCu@C?N for ORR (E_half‐wave=0.87 V) outshines all reported analogues. The excellent performance of FeCu@C?N should be attributed to a change in the energy of the d‐band center of Cu resulting from the formation of the copper–iron alloy, the interaction between alloy nanoparticles and supports and N‐doping in the carbon matrix. Moreover, FeCu@C and FeCu@C?N show better electrochemical stability and methanol tolerance than commercial Pt/C and are expected to be widely used in practical applications.     

From Metal–Organic Frameworks to Single‐Atom Fe Implanted N‐doped Porous Carbons: Efficient Oxygen Reduction in Both Alkaline and Acidic Media

It remains highly desired but a great challenge to achieve atomically dispersed metals in high loadings for efficient catalysis. Now porphyrinic metal–organic frameworks (MOFs) have been synthesized based on a novel mixed‐ligand strategy to afford high‐content (1.76 wt %) single‐atom (SA) iron‐implanted N‐doped porous carbon (Fe_SA‐N‐C) via pyrolysis. Thanks to the single‐atom Fe sites, hierarchical pores, oriented mesochannels and high conductivity, the optimized Fe_SA‐N‐C exhibits excellent oxygen reduction activity and stability, surpassing almost all non‐noble‐metal catalysts and state‐of‐the‐art Pt/C, in both alkaline and more challenging acidic media. More far‐reaching, this MOF‐based mixed‐ligand strategy opens a novel avenue to the precise fabrication of efficient single‐atom catalysts.     

Bridge Bonded Oxygen Ligands between Approximated FeN4 Sites Confer Catalysts with High ORR Performance

The applications of the most promising Fe—N–C catalysts are prohibited by their limited intrinsic activities. Manipulating the Fe energy level through anchoring electron‐withdrawing ligands is found effective in boosting the catalytic performance. However, such regulation remains elusive as the ligands are only uncontrollably introduced oweing to their energetically unstable nature. Herein, we report a rational manipulation strategy for introducing axial bonded O to the Fe sites, attained through hexa‐coordinating Fe with oxygen functional groups in the precursor. Moreover, the O modifier is stabilized by forming the Fe?O?Fe bridge bond, with the approximation of two FeN₄ sites. The energy level modulation thus created confers the sites with an intrinsic activity that is over 10 times higher than that of the normal FeN₄ site. Our finding opens a novel strategy to manage coordination environments at an atomic level for high activity ORR catalysts.     

Ionic Liquids as Precursors for Efficient Mesoporous Iron‐Nitrogen‐Doped Oxygen Reduction Electrocatalysts

A ferrocene‐based ionic liquid (Fe‐IL) is used as a metal‐containing feedstock with a nitrogen‐enriched ionic liquid (N‐IL) as a compatible nitrogen content modulator to prepare a novel type of non‐precious‐metal–nitrogen–carbon (M‐N‐C) catalysts, which feature ordered mesoporous structure consisting of uniform iron oxide nanoparticles embedded into N‐enriched carbons. The catalyst Fe¹⁰@NOMC exhibits comparable catalytic activity but superior long‐term stability to 20 wt % Pt/C for ORR with four‐electron transfer pathway under alkaline conditions. Such outstanding catalytic performance is ascribed to the populated Fe (Fe₃O₄) and N (N2) active sites with synergetic chemical coupling as well as the ordered mesoporous structure and high surface area endowed by both the versatile precursors and the synthetic strategy, which also open new avenues for the development of M‐N‐C catalytic materials.     

Single‐Atom Iron Boosts Electrochemiluminescence

The traditional luminol–H₂O₂ electrochemiluminescence (ECL) sensing platform suffers from self‐decomposition of H₂O₂ at room temperature, hampering its application for quantitative analysis. In this work, for the first time we employ iron single‐atom catalysts (Fe‐N‐C SACs) as an advanced co‐reactant accelerator to directly reduce the dissolved oxygen (O₂) to reactive oxygen species (ROS). Owing to the unique electronic structure and catalytic activity of Fe‐N‐C SACs, large amounts of ROS are efficiently produced, which then react with the luminol anion radical and significantly amplify the luminol ECL emission. Under the optimum conditions, a Fe‐N‐C SACs–luminol ECL sensor for antioxidant capacity measurement was developed with a good linear range from 0.8 μm to 1.0 mm of Trolox.     

A Bimetallic Zn/Fe Polyphthalocyanine‐Derived Single‐Atom Fe‐N4 Catalytic Site:A Superior Trifunctional Catalyst for Overall Water Splitting and Zn–Air Batteries

Developing an efficient single‐atom material (SAM) synthesis and exploring the energy‐related catalytic reaction are important but still challenging. A polymerization–pyrolysis–evaporation (PPE) strategy was developed to synthesize N‐doped porous carbon (NPC) with anchored atomically dispersed Fe‐N₄ catalytic sites. This material was derived from predesigned bimetallic Zn/Fe polyphthalocyanine. Experiments and calculations demonstrate the formed Fe‐N₄ site exhibits superior trifunctional electrocatalytic performance for oxygen reduction, oxygen evolution, and hydrogen evolution reactions. In overall water splitting and rechargeable Zn–air battery devices containing the Fe‐N₄ SAs/NPC catalyst, it exhibits high efficiency and extraordinary stability. This current PPE method is a general strategy for preparing M SAs/NPC (M=Co, Ni, Mn), bringing new perspectives for designing various SAMs for catalytic application.     

Synthesis of polyethylene with bimodal molecular weight distribution by supported iron‐based catalyst

Through immobilization of two iron‐based complexes, [((2,6‐MePh)N = C(Me))₂C₅H₃N]FeCl₂ ( 1 ) and [((2,6‐iPrPh)N = C(Me))₂C₅H₃N]FeCl₂ ( 2 ), on SiO₂ pretreated with tetraethylaluminoxane (TEAO), two supported iron‐based catalysts, 1 /TEAO/SiO₂ ( 3 ) and 2 /TEAO/SiO₂ ( 4 ), were prepared. These two supported catalysts 3 and 4 could be used to catalyze ethylene polymerization with moderate polymerization activity and prepare linear high‐density polyethylene with bimodal molecular weight distribution (MWD). It was demonstrated that immobilization of catalyst could significantly improve molecular weight (MW) of high‐MW fraction of the resultant polyethylene, as well as maintain bimodal MWD of polyethylene produced by the corresponding homogeneous catalysts. Such bimodal MWD of polyethylene produced by supported iron‐based catalysts could be well tailored by varying polymerization conditions, such as ethylene pressure and molar ratio of Al to Fe. It has been proven that TEAO is an efficient activator for both homogeneous and heterogeneous iron‐based catalysts for producing polyethylene with bimodal MWD. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5662–5669, 2004     

Atomic‐Scale Observation of the Metal–Promoter Interaction in Rh‐Based Syngas‐Upgrading Catalysts

The direct conversion of syngas to ethanol, typically using promoted Rh catalysts, is a cornerstone reaction in CO₂ utilization and hydrogen storage technologies. A rational catalyst development requires a detailed structural understanding of the activated catalyst and the role of promoters in driving chemoselectivity. Herein, we report a comprehensive atomic‐scale study of metal–promoter interactions in silica‐supported Rh, Rh–Mn, and Rh–Mn–Fe catalysts by aberration‐corrected (AC) TEM. While the catalytic reaction leads to the formation of a Rh carbide phase in the Rh–Mn/SiO₂ catalyst, the addition of Fe results in the formation of bimetallic Rh–Fe alloys, which further improves the selectivity and prevents the carbide formation. In all promoted catalysts, Mn is present as an oxide decorating the metal particles. Based on the atomic insight obtained, structural and electronic modifications induced by promoters are revealed and a basis for refined theoretical models is provided.     

Nucleophilic Iron Complexes in Proton‐Transfer Catalysis: An Iron‐Catalyzed Dimroth Cyclocondensation

The nucleophilic iron complex Bu₄N[Fe(CO)₃(NO)] (TBA[Fe]) is an active catalyst in C?H‐amination but also in proton‐transfer catalysis. Herein, we describe the successful use of this complex as a proton‐transfer catalyst in the cyclocondensation reaction between azides and ketones to the corresponding 1,2,3‐triazoles. Cross‐experiments indicate that the proton‐transfer catalysis is significantly faster than the nitrene‐transfer catalysis, which would lead to the C?H amination product. An example of a successful sequential Dimroth triazole–indoline synthesis to the corresponding triazole‐substituted indolines is presented.     

Non-PGM Electrocatalysts for PEM Fuel Cells: A DFT Study on the Effects of Fluorination of FeNx-Doped and N-Doped Carbon Catalysts

Fluorination is considered as a means of reducing the degradation of Fe/N/C, a highly active FeN_x-doped disorganized carbon catalyst for the oxygen reduction reaction (ORR) in PEM fuel cells. Our recent experiments have, however, revealed that fluorination poisons the FeN_x moiety of the Fe/N/C catalytic site, considerably reducing the activity of the resulting catalyst to that of carbon only doped with nitrogen. Using the density functional theory (DFT), we clarify in this work the mechanisms by which fluorine interacts with the catalyst. We studied 10 possible FeN_x site configurations as well as 2 metal-free sites in the absence or presence of fluorine molecules and atoms. When the FeN_x moiety is located on a single graphene layer accessible on both sides, we found that fluorine binds strongly to Fe but that two F atoms, one on each side of the FeN_x plane, are necessary to completely inhibit the catalytic activity of the FeN_x sites. When considering the more realistic model of a stack of graphene layers, only one F atom is needed to poison the FeN_x moiety on the top layer since ORR hardly takes place between carbon layers. We also found that metal-free catalytic N-sites are immune to poisoning by fluorination, in accordance with our experiments. Finally, we explain how most of the catalytic activity can be recovered by heating to 900 °C after fluorination. This research helps to clarify the role of metallic sites compared to non-metallic ones upon the fluorination of FeN_x-doped disorganized carbon catalysts.     

One-Step Preparation of Fe/N/C Single-Atom Catalysts Containing Fe−N4 Sites from an Iron Complex Precursor with 5,6,7,8-Tetraphenyl-1,12-Diazatriphenylene Ligands

Fe/N/C single-atom catalysts containing Fe−N_x sites prepared by pyrolysis are promising cathode materials for fuel cells and metal-air batteries due to their high oxygen reduction reaction (ORR) activities. We have developed iron complexes containing N2- or N3-chelating coordination structures with preorganized aromatic rings in a 1,12-diazatriphenylene framework tethering bromo substituents as precursors to precisely construct Fe−N₄ sites in an Fe/N/C catalyst. One-step pyrolysis of the iron complex with carbon black forms atomically dispersed Fe−N₄ sites without iron aggregates. X-ray absorption spectroscopy (XAS) and electrochemical measurements revealed that the iron complex with N3-coordination is more effectively converted to Fe−N₄ sites catalyzing ORR with a TOF value of 0.21 e site⁻¹ s⁻¹ at 0.8 V vs. RHE. This indicates that the formation of Fe−N₄ sites is controlled by precise tuning of the chemical structure of the iron complex precursor.