Advances in square arrays through self‐assembly and directed self‐assembly of block copolymers

This review covers recent advances in developing square arrays in thin films using block copolymers. Theoretical and experimental results from self‐assembly of block copolymers in bulk and thin films, directed self‐assembly of block copolymers confined in small wells, on substrates with arrays of posts, and on chemically nanopatterned substrates, as well as applications as nanolithography are reviewed. Some future work and hypothesis are discussed. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Synthesis and self‐assembly of fluorinated block copolymers

Fluorinated block copolymers combine the unique properties of fluoropolymers and the intriguing self‐assembly of hybrid macromolecules. The preparation of the title molecules by selective fluorination procedures and the effect of fluorine incorporation on the material thermodynamics are presented. We highlight two fluorination schemes developed in our laboratory, difluorocarbene and perfluoroalkyliodide additions to polydienes, that allow for the selective and tunable incorporation of different fluorinated groups into model block copolymers. The fluorination changes the physical properties of the parent materials and leads to interesting changes in the component incompatibilities. The role of fluorination in determining block copolymer thermodynamics in both the solid state and in solution and in ultimately exploiting fluorination to produce novel, higher order structures is central to our research efforts. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 1–8, 2002     

Synthesis,characterization, and self‐assembly of comb‐dendronized amphiphilic block copolymers

Novel amphiphilic comb‐dendronized diblock copolymers composed of hydrophobic Percec‐type dendronized polystyrene block and hydrophilic comb‐like poly(ethylene oxide) grafted polymethacrylate P(PEOMA) block were designed and synthesized via two steps of atom transfer radical polymerization (ATRP). The comb‐like P(PEOMA) prepared by ATRP of macromonomers (PEOMA) with two different molecular weights (M_n = 300 and 475) were used to initiate the sequent ATRP of dendritic styrene macromonomer (DS). The molecular weights and compositions of the obtained block copolymers were determined by ¹H NMR analysis. The copolymers with relatively narrow polydispersities (1.27–1.38) were thus obtained. The bulk properties of comb‐dendronized block copolymers were studied by using differential scanning calorimetry, polarized optical microscopy and wide‐angle X‐ray diffraction (WAXD). Similar to dendronized homopolymers, the block copolymers exhibited hexagonal columnar liquid‐crystalline phase structure. By using such amphiphilic comb‐dendronized block copolymers as building blocks, the rich self‐assembly morphologies, such as twisted string, vesicle, and large compound micelle (LCM), were obtained in a mixture of CH₃OH and THF. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4205–4217, 2008     

Template–polymer commensurability and directed self‐assembly block copolymer lithography

Block copolymer directed self‐assembly (BCP) with chemical epitaxy is a promising lithographic solution for patterning features with critical dimensions under 20 nm. In this work, we study the extent to which lamellae‐forming poly(styrene‐b‐methyl methacrylate) can be directed with chemical contrast patterns when the pitch of the block copolymer is slightly compressed or stretched compared to the equilibrium pitch observed in unpatterned films. Critical dimension small angle X‐ray scattering complemented with SEM analysis was used to quantify the shape and roughness of the line/space features. It was found that the BCP was more lenient to pitch compression than to pitch stretching, tolerating at least 4.9% pitch compression, but only 2.5% pitch stretching before disrupting into dislocation or disclination defects. The more tolerant range of pitch compression is explained by considering the change in free energy with template mismatch, which suggests a larger penalty for pitch stretching than compressing. Additionally, the effect of width mismatch between chemical contrast pattern and BCP is considered for two different pattern transfer techniques. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 595–603     

Synthesis and self‐assembly of polyhydroxylated and electropolymerizable block copolymers

A facile synthetic strategy for preparing hydroxylated polymethacrylate amphiphilic block copolymers (PCzMMA‐b‐PBMMA, PFlMMA‐b‐PBMMA) incorporated with primary and secondary hydroxyl groups and electroactive moieties along the polymer backbone is reported. Full characterization, structure‐property relationship and self‐assembly of these polymers are discussed. Due to interplay of hydrophobic/hydrophilic interactions, PCzMMA‐b‐PBMMA formed a layered lattice and PFlMMA‐b‐PBMMA showed a vesicular morphology. Electropolymerization of the electroactive units led to the formation of cross‐conjugated polymer network in solution and in thin films. The network structure was characterized with a range of spectroscopic techniques. Such highly processable polymers may be of interest to applications in which a conducting amphiphilic films with strong adhesion to various substrates are required. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2217–2227     

Reduction and pH dual‐responsive block copolymers containing pendent p‐nitrobenzyl carbamate functionalities: Synthesis and self‐assembly behavior

We report on the preparation of reduction‐responsive amphiphilic block copolymers containing pendent p‐nitrobenzyl carbamate (pNBC)‐caged primary amine moieties by reversible addition–fragmentation chain transfer (RAFT) radical polymerization using a poly(ethylene glycol)‐based macro‐RAFT agent. The block copolymers self‐assembled to form micelles or vesicles in water, depending on the length of hydrophobic block. Triggered by a chemical reductant, sodium dithionite, the pNBC moieties decomposed through a cascade 1,6‐elimination and decarboxylation reactions to liberate primary amine groups of the linkages, resulting in the disruption of the assemblies. The reduction sensitivity of assemblies was affected by the length of hydrophobic block and the structure of amino acid‐derived linkers. Using hydrophobic dye Nile red (NR) as a model drug, the polymeric assemblies were used as nanocarriers to evaluate the potential for drug delivery. The NR‐loaded nanoparticles demonstrated a reduction‐triggered release profile. Moreover, the liberation of amine groups converted the reduction‐responsive polymer into a pH‐sensitive polymer with which an accelerated release of NR was observed by simultaneous application of reduction and pH triggers. It is expected that these reduction‐responsive block copolymers can offer a new platform for intracellular drug delivery. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1333–1343     

Tuning amphiphilicity/temperature‐induced self‐assembly and in‐situ disulfide crosslinking of reduction‐responsive block copolymers

New poly(ethylene oxide)‐based block copolymers (ssBCs) with a random copolymer block consisting of a reduction‐responsive disulfide‐labeled methacrylate (HMssEt) and a thermoresponsive di(ethylene glycol)‐containing methacrylate (MEO₂MA) units were synthesized. The ratio of HMssEt/MEO₂MA units in the random P(MEO₂MA‐co‐HMssEt) copolymer block enables the characteristics of well‐defined ssBCs to be amphiphilic or thermoresponsive and double hydrophilic. Their amphiphilicity or temperature‐induced self‐assembly results in nanoaggregates with hydrophobic cores having different densities of pendant disulfide linkages. The effect of disulfide crosslinking density on morphological variation of disulfide‐crosslinked nanogels is investigated. In response to reductive reactions, the partial cleavage of pendant disulfide linkages in the hydrophobic cores converts the physically associated aggregates to disulfide‐crosslinked nanogels. The occurrence of in‐situ disulfide crosslinks provides colloidal stability upon dilution. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2057–2067     

Synthesis and self‐assembly of stimuli‐responsive amphiphilic block copolymers based on polyhedral oligomeric silsesquioxane

A novel POSS‐containing methacrylate monomer (HEMAPOSS) was fabricated by extending the side chain between polyhedral oligomeric silsesquioxane (POSS) unit and methacrylate group, which can efficiently decrease the steric hindrance in free‐radical polymerization of POSS‐methacrylate monomer. POSS‐containing homopolymers (PHEMAPOSS) with a higher degree of polymerization (DP) can be prepared using HEMAPOSS monomer via reversible addition–fragmentation chain transfer (RAFT) polymerization. PHEMAPOSS was further used as the macro‐RAFT agent to construct a series of amphiphilic POSS‐containing poly(N, N‐dimethylaminoethyl methacrylate) diblock copolymers, PHEMAPOSS‐b‐PDMAEMA. PHEMAPOSS‐b‐PDMAEMA block copolymers can self‐assemble into a plethora of morphologies ranging from irregular assembled aggregates to core‐shell spheres and further from complex spheres (pearl‐necklace‐liked structure) to large compound vesicles. The thermo‐ and pH‐responsive behaviors of the micelles were also investigated by dynamic laser scattering, UV spectroscopy, SEM, and TEM. The results reveal the reversible transition of the assembled morphologies from spherical micelles to complex micelles was realized through acid‐base control. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2669‐2683     

Self‐assembly in solutions of block and random copolymers during metal nanoparticle formation

The self‐assembly behavior of poly(isoprene‐b‐acrylic acid) and poly(styrene‐b‐2‐vinylpyridine) amphiphilic block copolymers, as well as a poly(styrene‐r‐2‐vinylpyridine) amphiphilic random copolymer was investigated in slightly selective organic solvents (tetrahydrofuran and toluene) in the presence of Ag and Au ions and subsequently Ag, Au metal nanoparticles, by means of dynamic light scattering. In the range of concentrations studied the copolymers exist in the form of micelles with cores composed of acrylic acid and 2‐vinylpyridine segments in equilibrium with unimers. The addition of metal ions and their subsequent transformation to metal nanoparticles shifts the equilibrium in favor of the micelles. The concentration of the inorganic components has also a considerable effect on the size of the polymeric aggregates. A similar behavior is observed for the random copolymer. Attenuated total reflectance Fourier transform infrared spectroscopy (ATR‐FTIR), UV‐visible spectroscopy, and transmission electron microscopy (TEM) give valuable additional information on the nature of the interactions between the polymeric and inorganic components, as well as on the characteristics of the metal nanoparticles and the hybrid micelles formed in each case. The presented results have a direct relation to the synthesis of metal nanoparticles under confinement by utilization of copolymer nanoreactors and appropriate solution conditions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1515–1524, 2008     

Synthesis and self‐assembly of novel amphiphilic copolymers poly(lactic acid)‐block‐poly(ascorbyl acrylate)

In this study, a novel type of amphiphilic block copolymers poly(lactic acid)‐block‐poly(ascorbyl acrylate) (PLA‐block‐PAAA) with biodegradable poly(lactic acid) as hydrophobic block and poly(ascorbyl acrylate) (PAAA) as hydrophilic block was successfully developed by a combination of ring‐opening polymerization and atom transfer radical polymerization, followed by hydrogenation under normal pressure. The chemical structures of the desired copolymers were characterized by ¹H NMR and gel permeation chromatography. The thermal physical properties and crystallinity were investigated by thermogravimetric analysis, differential scanning calorimetry, and wide angle X‐ray diffraction, respectively. Their self‐assembly behavior was monitored by fluorescence‐probe technique and turbidity change using UV–vis spectrometer, and the morphology and size of the nanocarriers via self‐assembly were detected by cryo‐transmission electron microscopy and dynamic light scattering. These polymeric micelles with PAAA shell extending into the aqueous solution have potential abilities to act as promising nanovehicles for targeting drug delivery. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Preparation of non‐spherical particles from amphiphilic block copolymers

Simple self‐assembly techniques to fabricate non‐spherical polymer particles, where surface composition and shape can be tuned through temperature and the choice of non‐solvents was developed. A series of amphiphilic polystyrene‐b‐poly(2‐ethyl‐2‐oxazoline) block copolymers were prepared and through solvent exchange techniques using varying non‐solvent composition a range of non‐spherical particles were formed. Faceted phase separated particles approximately 300 nm in diameter were obtained when self‐assembled from tetrahydrofuran (THF) into water compared with unique large multivesicular particles of 1200 nm size being obtained when assembled from THF into ethanol (EtOH). A range of intermediate structures were also prepared from a three part solvent system THF/water/EtOH. These techniques present new tools to engineer the self‐assembly of non‐spherical polymer particles. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 750–757     

Recent advances in the solution self‐assembly of amphiphilic “rod‐coil” copolymers

Solution self‐assembly of amphiphilic “rod‐coil” copolymers, especially linear block copolymers and graft copolymers (also referred to as polymer brushes), has attracted considerable interest, as replacing one of the blocks of a coil‐coil copolymer with a rigid segment results in distinct self‐assembly features compared with those of the coil‐coil copolymer. The unique interplay between microphase separation of the rod and coil blocks with great geometric disparities can lead to the formation of unusual morphologies that are distinctly different from those known for coil‐coil copolymers. This review presents the recent achievements in the controlled self‐assembly of rod‐coil linear block copolymers and graft copolymers in solution, focusing on copolymer systems containing conjugated polymers, liquid crystalline polymers, polypeptides, and polyisocyanates as the rod segments. The discussions concentrate on the principle of controlling over the morphology of rod‐coil copolymer assemblies, as well as their distinctive optical and optoelectronic properties or biocompatibility and stimuli‐responsiveness, which afford the assemblies great potential as functional materials particularly for optical, optoelectronic and biological applications. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1459–1477     

Formation of long‐range stripe patterns with sub‐10‐nm half‐pitch from directed self‐assembly of block copolymer

We have demonstrated directed self‐assembly of poly(styrene‐b‐dimethylsiloxiane) (PS‐b‐PDMS) down to sub‐10‐nm half‐pitch by using grating Si substrate coated with PDMS. The strong segregation between PS and PDMS enables us to direct the self‐assembly in wide grooves of the grating substrate up to 500 nm in width. This process can be applied to form various type of sub‐10‐nm stripe pattern along variety of grating shape. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

One‐pot synthesis of conjugated poly(3‐hexylthiophene)‐b‐poly(phenyl isocyanide) hybrid rod–rod block copolymers and its self‐assembling properties

In this article, the synthesis of a series of conjugated rod–rod block copolymers based on poly(3‐hexylthiophene) (P3HT) and poly(phenyl isocyanide) (PPI) building blocks in a single pot is presented. Ni‐catalyzed Grignard metathesis polymerization of 2,5‐dibromo‐3‐hexylthiophene and subsequent addition of 4‐isocyanobenzoyl‐2‐aminoisobutyric acid decyl ester in the presence of Ni(dppp)Cl₂ as a single catalyst afford P3HT‐b‐PPI with tunable molecular weights and compositions. In solid state, microphase separation occurred as differential scanning calorimetric analysis of P3HT‐b‐PPI revealed two glass transition temperatures. In solutions, the copolymers can self‐assemble into spherical aggregates with P3HT core and PPI shell in tetrahydrofuran and exhibit amorphous state in CHCl₃. However, atomic force microscopy revealed that the block copolymers self‐assemble into nanofibrils on the substrate. These unique features warrant the resultant conjugated rod–rod copolymers' potential study in organic photovoltaic and other electronic devices. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2939–2947     

Concentration controlled multilevel self‐assembly of 3‐armed poly(ethylene glycol)‐b‐poly(ε‐caprolactone) block copolymers investigated by AFM

Concentration dependent morphology of 3‐armed poly(ethylene glycol)‐b‐poly(ε‐caprolactone) copolymer aggregates in aqueous system was investigated by atomic force microscopy (AFM). The AFM results show that, at a low concentration, 4 × 10^?5 g/mL, spherical micelles occur, and unmicellized molecules are not distributed homogeneously in the copolymer aqueous solution. Unequal outspread clusters composed of wormlike aggregates are formed at a moderate copolymer concentration, 4 × 10^?4 g/mL, those wormlike aggregates are orderly packed in the clusters. At a high concentration of 0.05 g/mL, the copolymer aqueous system is indeed a gel at room temperature, outspread clusters of wormlike aggregates join together to forma network structure. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1412–1418, 2008     

Self‐assembly of block copolymers with an alkoxysilane‐based core‐forming block: A comparison of synthetic approaches

Polymerization‐induced self‐assembly (PISA) has become the preferred method of preparing self‐assembled nano‐objects based on amphiphilic block copolymers. The PISA methodology has also been extended to the realization of colloidal nanocomposites, such as polymer–silica hybrid particles. In this work, we compare two methods to prepare nanoparticles based on self‐assembly of block copolymers bearing a core‐forming block with a reactive alkoxysilane moiety (3‐(trimethoxysilyl)propyl methacrylate, MPS), namely (i) RAFT emulsion polymerization using a hydrophilic macroRAFT agent and (ii) solution‐phase self‐assembly upon slow addition of a selective solvent. Emulsion polymerization under both ab initio and seeded conditions were studied, as well the use of different initiating systems. Effective and reproducible chain extension (and hence PISA) of MPS via thermally initiated RAFT emulsion polymerization was compromised due to the hydrolysis and polycondensation of MPS occurring under the reaction conditions employed. A more successful approach to block copolymer self‐assembly was achieved via polymerization in a good solvent for both blocks (1,4‐dioxane) followed by the slow addition of water, yielding spherical nanoparticles that increased in size as the length of the solvophobic block was increased. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 420–429     

Synthesis and self‐assembly of a chiral alternating sexithiophene–undeca(ethyleneoxy) block copolymer

An oligothiophene/chiral oligo(ethyleneoxy) block copolymer (PolyT6) has been synthesized in which a sexithiophene block alternates with a well‐defined chiral undeca(ethyleneoxy) block. The polymer shows good solubility in chloroform, and ultraviolet–visible studies in this solvent reveal a spectrum similar to that of the chirally substituted monomeric sexithiophene (T6) analogue. The aggregation of PolyT6 occurs in dioxane; however, no helicity is present in this aggregate, in contrast to aggregated T6. This behavior illustrates that although the processability and mechanical robustness of block copolymers may be superior to those of analogous oligomers, the degree of self‐assembled order found in oligomer‐based systems may be lost in the polymers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1737–1743, 2003     

Synthesis and self‐assembly of amphiphilic macrocyclic block copolymer topologies

We demonstrated the synthesis of miktoarm star block copolymers of AB, AB₂, and A₂B, in which block A consisted of linear poly(tert‐butyl acrylate) (P^tBA) and block B consisted of cyclic polystyrene. These structures were produced using the atom transfer radical polymerization to make telechelic polymers that, after modification, were further coupled together by copper‐catalyzed “click” reactions with high coupling efficiency. Deprotection of P^tBA to poly(acrylic acid) (PAA) afforded amphiphilic miktoarm structures that when micellized in water gave vesicle morphologies when the block length of PAA was 21 units. Increasing the PAA block length to 46 units produced spherical core‐shell micelles. AB₂ miktoarm stars packed more densely into the core compared to its linear counterpart (i.e., a four times greater aggregation number with approximately the same hydrodynamic diameter), resulting in the PAA arms being more compressed in the corona and extending into the water phase beyond its normal Gaussian chain conformation. These results show that the cyclic structure attached to an amphiphilic block has a significant influence on increasing the aggregation number through a greater packing density. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Self‐assembly of metallo‐supramolecular block copolymers in thin films

The self‐assembly of a metallo‐supramolecular PS‐[Ru]‐PEO block copolymer, where ‐[Ru]‐ is a bis‐2,2′:6′,2″‐terpyridine‐ruthenium(II) complex, in thin films was investigated. Metallo‐supramolecular copolymers exhibit a different behavior as compared to their covalent counterparts. The presence of the charged complex at the junction of the two blocks has a strong impact on the self‐assembly, effecting the orientation of the cylinders and ordering process. Poly(ethylene oxide) cylinders oriented normal to the film surface are obtained directly regardless of the experimental conditions over a wide range of thicknesses. Exposure to polar solvent vapors can be used to improve the lateral ordering of the cylindrical microdomains. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4719–4724, 2008     

“On–off” switching of dynamically controllable self‐assembly formation of double‐responsive block copolymers with tunable LCSTs

We report here a reversible self‐assembly formation system using block copolymers with thermo‐tunable properties. A series of double‐responsive block copolymers, poly(N‐isopropylacrylamide (NIPAAm))‐block‐poly(NIPAAm‐co‐N‐(isobutoxymethyl)acrylamide (BMAAm)) with two lower critical solution temperatures were synthesized by one‐pot atom transfer radical polymerization via sequential monomer addition. When dissolved in aqueous solution at room temperature, the block copolymers remained unimeric. Upon heating above room temperature, the block copolymers self‐assembled into micellar structures. The micelle formation temperature and the resulting diameter were controlled by varying the BMAAm content. ¹H Nuclear Magnetic Resonance, dynamic light scattering, field‐emission scanning electron microscopy, and fluorescence spectra revealed the presence of a monodisperse nanoassembly, and demonstrated the assembly formation/inversion process was fully reversible. Moreover, a model hydrophobic molecule, pyrene, was successfully loaded into the micelle core by including pyrene in the original polymer solution. Further heating resulted in mesoscopic micelle aggregation and precipitation. This dual micelle and aggregation system will find utility in drug delivery applications as a thermal trigger permits both aqueous loading of hydrophobic drugs and their subsequent release. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010