Synthesis of polybenzoxazine/clay nanocomposites by in situ thermal ring‐opening polymerization using intercalated monomer

A new class of polybenzoxazine/montmorillonite (PBz/MMT) nanocomposites has been prepared by the in situ polymerization of the typical fluid benzoxazine monomer, 3‐pentyl‐5‐ol‐3,4‐dihydro‐1,3‐benzoxazine, with intercalated benzoxazine MMT clay. A pyridine‐substituted benzoxazine was first synthesized and quaternized by 11‐bromo‐1‐undecanol and then used for ion exchange reaction with sodium ions in MMT to obtain intercalated benzoxazine clay. Finally, this organomodified clay was dispersed in the fluid benzoxazine monomers at different loading degrees to conduct the in situ thermal ring‐opening polymerization. Polymerization through the interlayer galleries of the clay led to the PBz/MMT nanocomposite formation. The morphologies of the nanocomposites were investigated by both X‐ray diffraction and transmission electron microscopic techniques, which suggested the partially exfoliated/intercalated structures in the PBz matrix. Results of thermogravimetric analysis confirmed that the thermal stability and char yield of PBz nanocomposites increased with the increase of clay content. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Chemorheology and Curing Kinetics of a New RTM Benzoxazine Resin

The chemorheology and curing kinetics of a new high performance resin transfer molding benzoxazine resin was investigated. A chemorheological model based on a modified Arrhenius equation that describes the resin viscosity as a function of temperature and time was proposed. The model, which agreed well with the experimental data, can provide theoretical support for the mold-filling stage in the resin transfer molding process. The average activation energies of the polymerization reaction were obtained by means of gelation times at different temperatures based on the Arrhenius equation and from dynamic differential scanning calorimetry (DSC) results based on the Kissinger and Ozawa methods; the values were 96.0,84.0 and 87.8 KJ/mol, respectively. A plot of activation energy vs. conversion in the curing process was obtained using the Flynn-Wall-Ozawa model. The reaction orders were estimated from isothermal DSC based on a modified Kamal kinetics model which can describe both the autocatalytic and diffusion-controlled curing mechanism.     

Polyhedral Oligomeric Silsesquioxane (POSS) Nanoscale Reinforcement of Thermosetting Resin from Benzoxazine and Bisoxazoline

Summary: The reaction between octaaminophenyl polyhedral oligomeric silsesquioxane (OAPS) and 2,2′‐(1,3‐phenylene)‐bis(4,5‐dihydro‐oxazoles) (PBO) over different temperature ranges was confirmed by FT‐IR spectroscopy. The OAPS was used to modify benzoxazine (BZ) in the presence of PBO. The novel polybenzoxazine (PBZ)‐PBO/OAPS hybrid nanocomposite was prepared by solvent methods. Dynamic mechanical analyses indicated that the nanocomposites exhibited much higher T_g values than the pristine PBZ and PBZ‐PBO resin, and the storage modulus of the nanocomposites was maintained at higher temperatures, although only a small amount of OAPS was incorporated into the systems. Dynamic thermogravimetric analysis showed that the thermal stability of the hybrid was also improved by the inclusion of OAPS.

DMA of PBZ (a), PBZ‐PBO (b), and PBZ‐PBO/OAPS nanocomposites (c–e).     

Synthesis and properties of flame‐retardant benzoxazines by three approaches

We propose three approaches to obtain flame‐retardant benzoxazines. In the first approach, we synthesize a novel benzoxazine (dopot‐m) from a phosphorus‐containing triphenol (dopotriol), formaldehyde, and methyl amine. Dopot‐m is copolymerized with a commercial benzoxazine [6′,6‐bis(3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazineyl)methane (F‐a)] or diglycidyl ether of bisphenol A (DGEBA). The thermal properties and flame retardancy of the F‐a/dopot‐m copolymers increase with the content of dopot‐m. As for the dopot‐m/DGEBA curing system, the glass‐transition temperature of the dopot‐m/DGEBA copolymer is 252 °C, which is higher than that of poly(dopot‐m). The 5% decomposition temperature of the dopot‐m/DGEBA copolymer increases from 323 to 351 °C because of the higher crosslinking density caused by the reaction of phenolic OH and epoxy. In the second approach, we incorporate the element phosphorus into benzoxazine via the curing reaction of dopotriol and F‐a. After the curing, the thermal properties of the F‐a/dopotriol copolymers are almost the same as those of neat poly(F‐a), and this implies that we can incorporate the flame‐retardant element phosphorus into the polybenzoxazine without sacrificing any thermal properties. In the third approach, we react dopo with electron‐deficient benzoxazine to incorporate the element phosphorus. After the curing, the glass‐transition temperatures of polybenzoxazines decrease slightly with the content of dopo, mainly because of the smaller crosslinking density of the resultant polybenzoxazines. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3454–3468, 2006     

Polymorphic behavior in syndiotactic polystyrene/clay nanocomposites

X‐ray diffraction methods were used in an investigation of the structural changes in syndiotactic polystyrene (sPS)/clay nanocomposites. sPS/clay was prepared by the intercalation of sPS polymer into layered montmorillonite. Both X‐ray diffraction data and transmission electron microscopy micrographs of sPS/clay nanocomposites indicated that most of the swellable silicate layers were exfoliated and randomly dispersed in the sPS matrix. The X‐ray diffraction data also showed the presence of polymorphism in the sPS/clay nanocomposites. This polymorphic behavior was strongly dependent on the thermal history of the sPS/clay nanocomposites from the melt and on the content of clay in the sPS/clay nanocomposites. Quenching from the melt induced crystallization into the α‐crystalline form, and the addition of montmorillonite probably increased heterophase nucleation of the α‐crystalline form. The effect of the melt crystallization of sPS and sPS/clay nanocomposites at different temperatures on the crystalline phases was also examined. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 736–746, 2002     

3-甲基邻苯二酚/糠胺型聚苯并噁嗪的制备与性能

通过分子设计合成了含有酚羟基的3-甲基邻苯二酚/糠胺型苯并噁嗪(M-f). 通过差示扫描量热法(DSC)测得M-f的放热峰值温度(T_p)为172 ℃, 而间甲酚/糠胺型苯并噁嗪(MC-f)的T_p为244 ℃, 表明酚羟基的引入有利于降低苯并噁嗪的开环固化温度. 通过非等温DSC法研究2种苯并噁嗪单体的固化动力学, Kissinger法和Ozawa法的计算结果均表明M-f的表观活化能低于MC-f. 此外, 通过拉伸剪切强度测试考察了聚苯并噁嗪对于金属基材的黏附性能, M-f聚合物对于铝和低碳钢基材的拉伸剪切强度分别为2.53 MPa和3.09 MPa, 均高于MC-f聚合物.     

Thermal Decomposition Kinetics of High Impact Polystyrene/Organo Fe‐montmorillonite Nanocomposites

In this article, high impact polystyrene/organo Fe‐montmorillonite (HIPS/Fe‐OMT) nanocomposites were prepared by melting intercalation. The thermal stability of HIPS/Fe‐OMT nanocomposites increased significantly compared to that of HIPS examined in thermal degradation conditions. Kinetic evaluations were performed by Kissinger, Flynn‐Wall‐Ozawa, Friedman methods and multivariate nonlinear regression. Apparent kinetic parameters for the overall degradation were determined. The results showed that the activation energy of HIPS/Fe‐OMT nanocomposites was higher than that of HIPS. A very good agreement between experimental and simulated curves was observed in dynamic conditions. Their decomposition reaction model was a single‐step process of an nth‐order reaction.     

Kinetic studies of the effect of ABS on the curing of an epoxy/cycloaliphatic amine resin

Using differential scanning calorimetry (DSC), we have studied, under isothermal and dynamic conditions, the kinetics of the cure reaction for an epoxy resin based on the diglycidyl ether of bisphenol A (DGEBA) modified with different contents of acrylonitrile–butadiene–styrene (ABS) and cured with 1,3‐bisaminomethylcyclohexane (1,3‐BAC). Kinetic analysis were performed using three kinetic models: Kissinger, Flynn–Wall–Ozawa, and the phenomenological model of Kamal as a result of its autocatalytic behavior. Diffusion control is incorporated to describe the cure in the latter stages, predicting the cure kinetics over the whole range of conversion. The total heats of reaction were not influenced by the presence of ABS. The autocatalytic mechanism was observed both in the neat system as well as in its blends. The reaction rates of the blends and the maximum conversions reached did not change too much with the ABS content. Blending ABS within the epoxy resin does not change the reaction mechanism of the epoxy resin formation. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 351–361, 2000     

Curing of mixtures of diane and aliphatic epoxy oligomers with different reactivities

Curing of diane and aliphatic epoxy oligomers and their blends is studied by DSC. The use of the traditional dynamic procedure and preliminary heating of the samples at a constant temperature are shown to be convenient for estimating the degree of conversion, glass-transition temperature, and activation energy of curing. Curing of diane, aliphatic epoxy oligomers, and blends with aliphatic amine is adequately described by the Kamal—Sourour equation, and the apparent activation energy of curing is 61.4–55.7 kJ/mol according to the Flynn—Wall—Ozawa model and 54.7–48.5 kJ/mol according to the Kissinger model. This value slightly changes with variation in the content of epoxy oligomers.     

Nonisothermal crystallization behavior of polypropylene-clay nanocomposites

The influence of two concentrations of clay nanoparticles on the nonisothermal crystallization behavior of the intercalated polypropylene-clay nanocomposites is investigated here. It is observed that the crystallization peak temperature (T_p) of PP-clay nanocomposites is marginally higher than neat PP at various cooling rates. Furthermore, the half-time for crystallization (t_0.5) decreased with increase in clay content, implying the nucleating role of clay nanoparticles. The nonisothermal crystallization data is analyzed using Avrami, Ozawa and Mo and coworkers methods. The validity of kinetic models on the nonisothermal crystallization process of PP-clay nanocomposites is discussed. The approach developed by Mo and coworkers successfully describes the nonisothermal crystallization behavior of PP and PP-clay nanocomposites. The activation energy for nonisothermal crystallization of pure PP and PP-clay nanocomposites based on Kissinger method is evaluated.     

Thermally curable polyvinylchloride via click chemistry

Novel side‐chain benzoxazine functional polyvinylchloride (PVC‐Benzoxazine) was synthesized by using “Click Chemistry” strategy. First, approximately 10% of chloro groups of PVC were converted to azido groups by using NaN₃ in N,N‐dimethylformamide. Propargyl benzoxazine was prepared independently by a ring closure reaction between p‐propargyloxy aniline, paraformaldehyde, and phenol. Finally, azidofunctionalized PVC was coupled to propargyl benzoxazine with high efficiency by click chemistry. The spectral and thermal analysis confirmed the presence of benzoxazine functionality in the resulting polymer. It is shown that PVC containing benzoxazine undergoes thermally activated curing in the absence of any catalyst forming PVC thermoset with high thermal stability. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3512–3518, 2008     

Synthesis and characterization of nanomagnetite thermosets based on benzoxazines

Nanomagnetite thermosets were obtained by thermally activated ring opening copolymerization of benzoxazine groups coated on the surface of the nanomagnetite with bare benzoxazine. For this purpose, carboxylic acid containing 1,3‐benzoxazine was synthesized and covalently bonded on magnetite nanoparticles by postcoating method. The average size of benzoxazine coated nanoparticles was 40–100 nm as determined by Dynamic Light Scattering (DLS), Atomic Force Microscopy (AFM) and Transmission Electron Microscopy (TEM) measurements. The crystal structure of benzoxazine coated nanoparticles was shown to be magnetite by X‐ray diffraction (XRD) analysis. Thermally activated curing behavior of nanomagnetite‐benzoxazines has also been studied by differential scanning calorimetry (DSC). Magnetic and thermal properties of the cured samples were investigated. It was shown that the precursor nanomagnetite benzoxazine and cured samples exhibited typical ferromagnetic character with low coercivities between 1.5 and 2.5 Oe. The cured samples showed high thermal stability. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6780–6788, 2008     

Development of novel flame‐retardant thermosets based on benzoxazine–phenolic resins and a glycidyl phosphinate

Modified novolac resins with benzoxazine rings were prepared and copolymerized with a glycidyl phosphinate. Their curing behavior and the thermal properties of the curing resins were studied. Copolymerization was studied with model compounds considering the functionality of the benzoxazine‐based phenolic resins and the easy isomerization of the glycidyl phosphinate. Phenolic novolac resin acts as an initiator but p‐toluensulfonic acid had to be used to decrease the curing temperature and to prevent glycidyl phosphinate from isomerizing. The materials obtained exhibited high glass‐transition temperatures and retardation on thermal degradation rates. V‐0 materials were obtained when the materials were tested for ignition resistance with the UL‐94 test. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 279–289, 2004     

Phase behavior of modified montmorillonite– poly(ϵ‐caprolactone) nanocomposites

The thermal behavior and overall isothermal crystallization kinetics of a series of organophilic modified montmorillonite–poly(?‐caprolactone) nanocomposites were investigated. In general, the thermal behavior was influenced more by the type of dispersion than by the clay content. For nanocomposites in which silicate platelets were predominantly dispersed in the polymer matrix to give exfoliated structures, the thermal properties were improved with respect to those of neat poly(?‐caprolactone), whereas in those cases in which simply intercalated structures were attained, the thermal properties regularly decayed as the clay content increased. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1321–1332, 2004     

Nonisothermal cold crystallization behavior and kinetics of polylactide/clay nanocomposites

The nonisothermal cold crystallization behavior of intercalated polylactide (PLA)/clay nanocomposites (PLACNs) was studied using differential scanning calorimetry, polarized optical microscope, X‐ray diffractometer, dynamic mechanical thermal analysis, and Fourier transform infrared spectrometer. The results show that both the cold crystallization temperature (T_cc) and melting point (T_m) of PLA matrix decreases monotonously with increasing of clay loadings, accompanied by the decreasing degree of crystallinity (X_c%) at the low heating rates (≤5 °C/min). However, the X_c% of PLACNs presents a remarkable increase at the high heating rate of 10 °C/min in contrast to that of neat PLA. The crystallization kinetics was then analyzed by the Avrami, Jezioney, Ozawa, Mo, Kissinger and Lauritzen–Hoffman kinetic models. It can be concluded that at the low heating rate, the cold crystallization of both the neat PLA and nanocomposites proceeds by regime III kinetics. The nucleation effect of clay promote the crystallization to some extent, while the impeding effect of clay results in the decrease of crystallization rate with increasing of clay loadings. At the high heating rate of 10 °C/min, crystallization proceeds mainly by regime II kinetics. Thus, the formation of much more incomplete crystals in the PLACNs with high clay loadings due to the dominant multiple nucleations mechanism in regime II, may have primary contribution to the lower crystallization kinetics, also as a result to the higher degree of crystallinity and lower melting point in contrast to that of neat PLA. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1100–1113, 2007     

Synthesis and curing kinetics of cardanol‐based curing agents for epoxy resin by in situ depolymerization of paraformaldehyde

Three novel cardanol‐based phenalkamines with good stability have been successfully prepared by Mannich reaction using phenolic compounds with paraformaldehyde and hexamethylenediamine (or its mixture with other amines). The structure of the prepared phenalkamines has been analyzed using liquid chromatography‐mass spectrometry, nuclear magnetic resonance, and Fourier transform infrared spectroscopy. The curing kinetics of the prepared epoxy resin/phenalkamine systems has been investigated using differential scanning calorimetry (DSC), and determined by Kissinger, Flynn–Wall–Ozawa, and Crane methods. Furthermore, the thermal properties of the cured materials have been evaluated using DSC and thermogravimetric analysis, and the mechanical properties of the cured materials have been analyzed systematically. The results demonstrate that the phenalkamine 1 (PAA1) had a lower reactivity and better toughness than phenalkamine 2 (PAA2) and phenalkamine 3 (PAA3). In addition, PAA1 is a solid curing agent, while PAA2 and PAA3 are liquid curing agents, which were more convenient for practical usage. Results indicate that the properties of the prepared phenalkamines strongly depend on the structures. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 472–480     

Flame‐retardant epoxy resins with high glass‐transition temperatures from a novel trifunctional curing agent: Dopotriol

A novel phosphorus‐containing trifunctional novolac (dopotriol) was synthesized through the addition reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐oxide and rosolic acid. The structure of dopotriol was confirmed with NMR spectroscopy and elemental analyses. The dopotriol was blended with phenol novolac in the ratios of 10/0, 8/2, 6/4, 4/6, 2/8, and 0/10 to serve as a curing agent for diglycidyl ether of bisphenol A. Thermal properties, such as the glass‐transition temperature, thermal decomposition temperature, and flame retardancy, moisture absorption, and dielectric properties of the cured epoxy resins were evaluated. The activity and activation energy of curing were studied with the methods of Kissinger and Ozawa by dynamic differential scanning calorimetry scans. The glass‐transition temperatures of the cured epoxy resins were 138–159 °C, increasing with the phosphorus content. This is rarely seen in the literature after the addition of a flame‐retardant element. The flame retardancy increased with the phosphorus content, and a UL‐94 V‐0 grade was achieved with a phosphorus content of 1.87%. Similar dielectric properties and moisture absorption were observed for these phosphorus‐containing epoxy resins, and this implied that the addition of phosphorus to epoxy did not affect the dielectric properties and moisture absorption. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2862–2873, 2005     

Characterization and thermal degradation studies on polyaniline‐intercalated montmorillonite nanocomposites prepared by a solvent‐free mechanochemical route

Polyaniline (PANI)‐montmorillonite (MMT) nanocomposites were prepared by direct intercalation of aniline molecules into MMT galleries, followed by in situ polymerization within the nano‐interlamellar spaces under solvent‐free conditions. The basal spacing of aniline‐intercalated MMT increased gradually up to 1.5 nm with increasing amounts of aniline loaded. This result suggests that aniline molecules were adsorbed by MMT clay and that intercalated aniline likely located perpendicular to the silicate sheets. After polymerization, X‐ray diffraction and Fourier transform infrared analyses confirmed the successful synthesis of PANI chains between the MMT nano‐interlayers. The scanning electron microscopy images indicated that the surface morphologies of PANI–MMTs were strongly different depending on the PANI content. The electrical conductivities of PANI nanocomposite particles in pressed pellets ranged in the order of between 10^?3 and 10^?2 S/cm. UV–vis spectroscopy and doping level measurement were further used to discuss the conductivities of nanocomposites. The thermal stabilities of PANI–MMT nanocomposites were examined by using thermogravimetric‐differential thermal analysis and derivative thermogravimetric analysis, and both analyses consequently demonstrated the improved thermal stabilities of the PANI chains in the nanocomposites as compared to pure PANI. The thermal stabilities of resulting nanocomposites were strongly related to the PANI content, which increased as the PANI content decreased in the nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2705–2714, 2005     

Effects of clay‐modifying agents on the morphology and properties of poly(methyl methacrylate)/clay nanocomposites synthesized via γ‐ray irradiation polymerization

Via γ‐ray irradiation polymerization, poly(methyl methacrylate) (PMMA)/clay nanocomposites were successfully prepared with reactive modified clay and nonreactive clay. With reactive modified clay, exfoliated PMMA/clay nanocomposites were obtained, and with nonreactive clay, intercalated PMMA/clay nanocomposites were obtained. Both results were confirmed by X‐ray diffraction and high‐resolution transmission electron microscopy. PMMA extracted from PMMA/clay nanocomposites synthesized by γ‐ray irradiation had higher molecular weights and narrow molecular weight distributions. The enhanced thermal properties of the PMMA/clay nanocomposites were characterized by thermogravimetric analysis and differential scanning calorimetry. The improved mechanical properties of PMMA/clay were characterized by dynamic mechanical analysis. In particular, the enhancement of the thermal properties of the PMMA/clay nanocomposites with reactive modified clay was much more obvious than that of the PMMA/clay nanocomposites with nonreactive clay. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3218–3226, 2003