Mutual influence of the morphology and capillary rheological properties in nylon/glass‐fiber/liquid‐crystalline‐polymer blends

Nylon‐6/glass‐fiber (GF)/liquid‐crystalline‐polymer (LCP) ternary blends with different viscosity ratios were prepared with three kinds of nylon‐6 with different viscosities as matrices. The rheological behaviors of these blends were characterized with capillary rheometry. The morphology was observed with scanning electron microscopy and polarizing optical microscopy. This study showed that although LCP did not fibrillate in binary nylon‐6/LCP blends, LCP fibrillated to a large aspect ratio in some ternary blends after GF was added. The addition of 5 wt % LCP significantly reduced the melt viscosity of nylon‐6/GF blends to such an extent that some nylon‐6/GF/LCP blends had quite low viscosities, not only lower than those of neat resins and nylon‐6/GF blends but also lower than those of corresponding nylon‐6/LCP blends. The mutual influence of the morphology and rheological properties was examined. The great reduction of the melt viscosity was considered the result of LCP fibrillation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1619–1627, 2004     

Polymorphism of nylon‐6 in multiwalled carbon nanotubes/nylon‐6 composites

The effects of pristine and amino‐functionalized multiwalled carbon nanotubes (MWNTs) on the crystallization behaviors of nylon‐6 were investigated by differential scanning calorimetry and X‐ray diffraction. The results indicate the presence of polymorphism in nylon‐6 and its composites, which is dependent on the MWNTs concentration and the cooling rate. More MWNTs and slow cooling from the melt favors the formation of α crystalline form. With the increase in cooling rates, the crystallinity of neat nylon‐6 decreases, and that of the composites decreases initially but increases afterward. Moreover, the degree of crystallinity of the composites is higher than neat nylon‐6 under high cooling rates, counter to what is observed under low cooling rates. The heterogeneous nucleation induced by MWNTs and the restricted mobility of polymer chains are considered as the main factors. Furthermore, addition of MWNTs increases the crystallization rate of α crystalline form but amino‐functionalization of MWNTs weakens this effect. The influence of thermal treatment on the crystalline structure of MWNTs/nylon‐6 composites is also discussed. A γ–α phase transition takes place at lower temperature for MWNTs/nylon‐6 composites than for nylon‐6. The annealing peaks of the composites annealed at 160 °C are higher than that of neat nylon‐6, and the highest annealing peak is obtained for amino‐functionalized MWNTs/nylon‐6 composites. This phenomenon is closely related to the different nucleation and recrystallization behaviors produced by various MWNTs in confined space. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1499–1512, 2006     

Blends of different linear polyamides with hyperbranched aromatic AB2 and A2 + B3 polyesters

To explore the possible applications of hyperbranched polymers for modifying linear polyamides, two hyperbranched aromatic polyesters characterized as high T_g polymers possessing phenolic end groups were used in melt mixing with partly aromatic polyamide and commercially available aliphatic polyamide‐6, respectively. Different amounts of both hyperbranched polyesters (from 1 wt % up to 20 wt %) were added to the polyamides, and the influence of these hyperbranched polyesters on the properties of the polyamides was investigated. The hyperbranched polyester based on an AB₂ approach was found to be the most effective modifier. A significant increase of the glass transition temperature of the final blend was detected. However, a remarkable reduction of crystallinity as well as complex melt viscosity of those blends was also observed. The use of an A₂+B₃ hyperbranched polyester as melt modifier for the polyamides was less effective for changing the thermal properties, and the complex melt viscosity of the final material increased since heterogeneous blends were formed. In contrast to that, generally, the addition of the AB₂ hyperbranched polyester to the polyamides resulted in homogeneous blends with improved T_g and processability. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3558–3572, 2009     

Molecular composites prepared by in situ direct synthesis of wholly aromatic rigid‐rod polyamides via the phosphorylation reaction in a dissolved nylon‐6 matrix

Wholly aromatic rigid‐rod polyamides such as poly(p‐phenyleneterephthalamide) (PPD‐T) were synthesized in situ in a solution of nylon‐6 via the phosphorylation polycondensation method to form nanocomposites or so‐called “molecular composites.” The incorporation of PPD‐T into a nylon‐6 matrix was achieved by this approach in a more compatibilized form than that obtained by the conventional coagulation method that entails precipitation of a blend of PPD‐T and nylon‐6 in a solvent, for example, concentrated sulfuric acid. Gelation occurred during the synthesis, presumably because of the formation of interpenetrating networks accompanied by some block‐copolymer formation. The transparency and tensile properties of the resultant composite films from the rigid‐rod aromatic polyamide/nylon‐6 combination were improved over those of nylon‐6 film alone. Rainbow‐colored intense birefringence was observed for the composite films under crossed polarizers. These properties are discussed in context with the in situ synthesized rigid‐rod polyamides uniformly incorporated in nylon‐6. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1014–1026, 2003     

Effect of P(MMA-co-MAA) compatibilizer on the miscibility of nylon 6/PVDF blends

With the ultimate objective of enhancing the impact strength and weatherability of nylon 6 engineering plastic, blending with poly(vinylidene fluoride) (PVDF) was studied. In the absence of a compatibilizer the two polymers phase separate, resulting in a deterioration of the properties. Since poly(methyl methacrylate) is known to be miscible with PVDF, we evaluated poly(methyl methacrylate-co-methacrylic acid) (P(MMA-co-MAA)) of low methacrylic acid content as the compatibilizer. The carboxylic acid groups in the MAA units were expected to react with the end amino groups of nylon 6 forming block or graft copolymers, P(MMA-co-MAA)-g-nylon 6, in situ, which will function as the actual compatibilizer. The amount of P(MMA-co-MAA) added, the MMA/MAA composition and heat treatment time were varied to study their effects on the miscibility, morphology, and mechanical properties of nylon 6/PVDF blends. The enhancement of the compatibility of nylon 6 and PVDF by addition of P(MMA-co-MAA) and the partial miscibility of nylon 6 and PVDF has been confirmed through DSC, dynamic mechanical testing, SEM of fracture surfaces, and tensile testing. The decrease in the crystallization temperatures on addition of compatibilizer in DSC experiments suggests that the compatibilizer enhances the interaction between the two components and retards the crystallization. The dynamic mechanical thermal analysis experiments suggest that the compatibility in the amorphous regions of nylon 6 and PVDF in particular has been enhanced. The increase in the heat treatment time in the molten state resulted in further enhancement of the miscibility. The enhancement of compatibility by addition of a reactive compatibilizer and heat treatment resulted in a significant increase in the energy of rupture in tensile testing.     

Miscibility and crystallization behavior of poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and methoxy poly(ethylene glycol) blends

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (PHB‐HHx) and methoxy poly(ethylene glycol) (MPEG) blends were prepared using melt blending. The single glass transition temperature, T_g, between the T_gs of the two components and the negative χ value indicated that PHB‐HHx and MPEG formed miscible blends over the range of compositions studied. The Gordon–Taylor equation proved that there was an interaction between PHB‐HHx and MPEG in their blends. FTIR supported the presence of hydrogen bonding between the hydroxyl group of MPEG and the carbonyl group of PHB‐HHx. The spherulitic morphology and isothermal crystallization behavior of the miscible PHB‐HHx/MPEG blends were investigated at two crystallization temperatures (70 and 40 °C). At 70 °C, melting MPEG acted as a noncrystalline diluent that reduced the crystallization rate of the blends, while insoluble MPEG particles acted as a nucleating agent at 40 °C, enhancing the crystallization rate of the blends. However, no interspherulitic phase separation was observed at the two crystallization temperatures. The constant value of the Avrami exponent demonstrated that MPEG did not affect the three‐dimensional spherulitic growth mechanism of PHB‐HHx crystals in the blends, although the MPEG phase, such as the melting state or insoluble state, influenced the crystallization rate of the blends. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2852–2863, 2006     

In Situ fibril formation of thermotropic liquid crystal polymer in polyesters blends

Polymer blends based on poly(ethylene 2,6‐naphthalate) (PEN) and poly‐(ethylene terephthalate) (PET) reinforced with a thermotropic liquid crystal polymer (TLCP) were prepared using a melt blending process. Polymer blends consisting of conventional cheap polyester with a small quantity of expensive TLCP are of interest from an economic point of view. The shear viscosity of the TLCP and polyester blends decreased with increasing shear rate and depended on TLCP content. The lower values of the structural viscosity index for the TLCP and polyester blends were attributed to the formation of fibrillar TLCP structures having elongated fibrils in the polyester matrix. The TLCP/PEN blends exhibited long TLCP fibrils that had smaller average diameters and narrower distributions of the diameter compared with those of the TLCP/PET blends. The higher shear force and lower viscosity ratio observed may favor the in situ TLCP fibril formation in the polyester matrix. The viscosity ratio was the most crucial factor in controlling the morphology of the TLCP phase in the TLCP and polyester blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3600–3610, 2005     

The role of interfacial modifier in toughening of nylon 6 with a core‐shell toughener

The effects of nylon 6 matrix viscosity and a multifunctional epoxy interfacial modifier on the notched impact strength of the blends of nylon 6 with a maleic anhydride modified polyethylene‐octene elastomer/semi‐crystalline polyolefin blend (TPEg) were studied by means of morphological observation, and mechanical and rheological tests. Because the viscosity of the TPEg is much higher than that of nylon 6, an increase in the viscosity of nylon 6 reduces the viscosity mismatch between the dispersed phase and the matrix, and increases notched impact strength of the blends. Moreover, addition of 0.3 to 0.9 phr of the interfacial modifier leads to a finer dispersion of the TPEg and greatly improves the notched impact strength of the nylon 6/TPEg blends. This is because the multi‐epoxy interfacial modifier can react with nylon 6 and the maleated TPEg. The reaction with nylon 6 increases the viscosity of the matrix while the coupling reaction at the interface between nylon 6 and the maleated TPEg leads to better compatibilization. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2664–2672, 1999     

Isothermal and nonisothermal crystallization kinetics of nylon 6/functionalized multi‐walled carbon nanotube composites

The well dispersion of functionalized multi‐walled carbon nanotube (f‐MWCNT) in nylon 6 matrix was prepared by solution mixing techniques. The isothermal and nonisothermal crystallization kinetics of nylon 6 and nylon 6/f‐MWCNT nanocomposites were studied by differential scanning calorimetry (DSC), X‐ray diffraction and polarized optical microscopy analysis. DSC isothermal results revealed that the activation energy of nylon 6 extensively decreased by adding 1 wt % f‐MWCNT into nylon 6, suggesting that the addition of small amount of f‐MWCNT probably induces the heterogeneous nucleation. Nevertheless, the addition of more f‐MWCNT into nylon 6 matrix reduced the transportation ability of polymer chains during crystallization process and thus increased the activation energy. The nonisothermal crystallization of nylon 6/f‐MWCNT nanocomposites was also discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 158–169, 2008     

Synthesis and characterization of new aromatic polyamides bearing crown ethers and acyclic ethylene oxide units in the pendant structure. III. Benzo‐18‐crown‐6 systems and their open‐chain counterparts

We report the synthesis and characterization of 10 novel polyamides containing the benzo‐18‐crown‐6 subunit and its dipodal counterpart, along with their properties, and a comparison with homologous polyamides bearing benzo‐12‐crown‐4, benzo‐15‐crown‐5, and the corresponding dipodal systems. The anomalous polymerization of some of the diacid monomers, that leads to insoluble gels under standard Yamazaki polymerization conditions, is described. The gel formation has been attributed to the threading of cyclic oligoamides with a growing polyamide chain to yield rotaxanes, polyrotaxanes, catenanes, or polycatenanes. Polyamide macrocycles have been characterized with matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry. A route to avoid gel formation, consisting of a lower initial monomer concentration, is also described, along with the polymer properties of the polyamides obtained, including the chemical characterization, mechanical behavior, water sorption, morphology, diffusion data, and permeability of membranes prepared with these polymers. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6252–6269, 2006     

Effect of silver nanoparticles on the dynamic crystallization behavior of nylon‐6

The effect of introducing silver nanoparticles on the rheological properties and dynamic crystallization behavior of nylon‐6 was investigated. The nanocomposites showed slightly higher viscosity than pure nylon‐6 in the low‐frequency range even at an extremely low loading level of the silver particles (0.5–1.0 wt %). The nanoparticles had a more noticeable effect on the storage modulus than on the loss modulus of a nylon‐6 melt and reduced its loss tangent. They increased the crystallization temperature of nylon‐6 by about 14 °C and produced a sharper crystalline peak. The silver nanoparticles promoted the crystallization of nylon‐6, and their effect on the dynamic crystallization of nylon‐6 at 200 °C was more notable at a lower shear rate and at 190 °C at a higher frequency. Nylon‐6 produced large spherulitic crystals, but the nanocomposites showed a grainy structure. In addition, the silver nanoparticles reduced the fraction of the α‐form crystal but increased that of the γ‐form crystal. The nanocomposites crystallized at 190 °C showed a lower melting temperature than nylon‐6 by about 3 °C, whereas the nanocomposites crystallized at 200 °C showed almost the same melting temperature. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 790–799, 2004     

CaSO_4纳米晶须对PBT-PE-液晶离聚物杂化材料形态结构与力学性能的影响

通过熔融共混法将CaSO4纳米晶须和含磺酸离子的液晶离聚物(LCI)与聚对苯二甲酸丁二醇酯-聚乙烯(PBT-PE),制成PBT-PE-LCI-CaSO4纳米晶须杂化材料。通过DSC、红外图像系统分析和拉伸试验对共混体系的热性能、形态结构和力学性能进行了研究。结果表明:在共混体系中加入LCI提高了体系中PE的结晶温度和结晶度,并且LCI包裹着CaSO4纳米晶须,分散相PE均匀地分散在PBT基体中;当基体与CaSO4纳米晶须的质量比为100∶3时,杂化材料的力学性能最好。     

Crystallization in PHB/DGEBA blends

Real‐time experiments using small‐angle X‐ray scattering and differential scanning calorimetry on blends of the semicrystalline polyester poly(3‐hydroxybutyrate) (PHB) and amorphous monomer epoxy DGEBA (diglycidyl ether of bisphenol A) were performed. Differences in the processes of melting and re‐crystallization were observed in blends relative to pure PHB. The results obtained in this study indicated that re‐crystallization is more important in blends with 50% DGEBA than in pure PHB. Moreover, segregation toward the interfibrillar region would facilitate re‐crystallization. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 882–886     

Synthesis,rheology, and morphology of nylon‐11/layered silicate nanocomposite

Exfoliated nylon‐11/layered silicate nanocomposites were prepared via in situ polymerization by dispersing organoclay in 11‐aminoundecanoic acid monomer. The original clay was modified by a novel method with 11‐aminoundecanoic acid. In situ Fourier transform infrared spectroscopy results show that stronger hydrogen bonds exist between nylon‐11 and organoclay than that of between nylon‐11 and original clay. The linear dynamic viscoelasticity of organoclay nanocomposites was investigated. Before taking rheological measurements, the exfoliated and intercalating structures and the thermal properties were characterized using X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and thermogravimetric analysis. The results show that the clay was uniformly distributed in nylon‐11 matrix during in situ polymerization of clay with 4 wt % or less. The presence of clay in nylon‐11 matrix increased the crystallization temperature and the thermal stability of nanocomposites prepared. Rheological properties such as storage modulus, loss modulus, and relative viscosity have close relationship with the dispersion favorably compatible with the organically modified clay. Comparing with neat nylon‐11, the nanocomposites show much higher dynamic modulus and stronger shear thinning behavior. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2161–2172, 2006     

Morphology,structure, and properties of in situ compatibilized linear low‐density polyethylene/polystyrene and linear low‐density polyethylene/high‐impact polystyrene blends

Blends of linear low‐density polyethylene (LLDPE) with polystyrene (PS) and blends of LLDPE with high‐impact polystyrene (HIPS) were prepared through a reactive extrusion method. For increased compatibility of the two blending components, a Lewis acid catalyst, aluminum chloride (AlCl₃), was adopted to initiate the Friedel–Crafts alkylation reaction between the blending components. Spectra data from Raman spectra of the LLDPE/PS/AlCl₃ blends extracted with tetrahydrofuran verified that LLDPE segments were grafted to the para position of the benzene rings of PS, and this confirmed the graft structure of the Friedel–Crafts reaction between the polyolefin and PS. Because the in situ generated LLDPE‐g‐PS and LLDPE‐g‐HIPS copolymers acted as compatibilizers in the relative blending systems, the mechanical properties of the LLDPE/PS and LLDPE/HIPS blending systems were greatly improved. For example, after compatibilization, the Izod impact strength of an LLDPE/PS blend (80/20 w/w) was increased from 88.5 to 401.6 J/m, and its elongation at break increased from 370 to 790%. For an LLDPE/HIPS (60/40 w/w) blend, its Charpy impact strength was increased from 284.2 to 495.8 kJ/m². Scanning electron microscopy micrographs showed that the size of the domains decreased from 4–5 to less than 1 μm, depending on the content of added AlCl₃. The crystallization behavior of the LLDPE/PS blend was investigated with differential scanning calorimetry. Fractionated crystallization phenomena were noticed because of the reduction in the size of the LLDPE droplets. The melt‐flow rate of the blending system depended on the competition of the grafting reaction of LLDPE with PS and the degradation of the blending components. The degradation of PS only happened during the alkylation reaction between LLDPE and PS. Gel permeation chromatography showed that the alkylation reaction increased the molecular weight of the blend polymer. The low molecular weight part disappeared with reactive blending. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1837–1849, 2003     

Crystallization,melting behavior,and morphology of PP/Novolac blends

The crystallization, melting behavior, and morphology of Polypropylene (PP) and PP/Novolac blends were studied by scanning electron microscopy, wide angle X‐ray diffraction, differential scanning calorimetry, and polarized optical microscope. The results showed that the crystallization of PP in PP/Novolac blends was strongly influenced by crystallization temperature, particles size of Novolac, crosslinking, and compatibilizer maleic anhydride‐grafted PP. The Novolac resin could not only affect the crystal structure, but also acted as effective nucleating agents, accelerating the crystallization of PP in the PP/Novolac blends. And the smaller the Novolac particles were, the more effective were the nucleating agent for PP crystallization. Avrami equation was used to analyze the isothermal crystallization kinetics of PP and PP/Novolac blends. The influences of curing and compatibilizer on the crystallization behavior of PP were rather complicated. The crystallization thermodynamics were estimated using the Hoffman theory. The incorporation of cured Novolac and compatibilizer evidently decreased the chain folding energy of PP. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3288–3303, 2006     

On the crystal structure of odd–even nylons: Polymorphism of nylon 5,10

The structure of nylon 5,10 has been investigated using electron microscopy and X‐ray diffraction. Nylon 5,10 shows polymorphism with two different structures related to the γ form obtained by either solution or melt crystallization. Packing differences may be attributed to a change in the hydrogen bonding system. In addition, a structure related to an α‐like phase can be found by precipitation from strong acid solutions and their mixtures with chloroform. A model with two hydrogen bonding directions is given for this form, in a similar way to that recently postulated for polyamides derived from odd diamine or odd diacid units. Temperature‐induced structural changes have also been studied for nylon 5,10 fibers. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2383–2395, 1999     

Linear viscoelastic properties of high‐density polyethylene/polyamide‐6 blends extruded in the presence of ultrasonic oscillations

Blends of high‐density polyethylene (HDPE) and polyamide‐6 (PA6) were produced by ultrasonic extrusion. Ultrasonic irradiation leads to degradation of polymers and in situ compatibilization of blends as confirmed by variations in linear viscoelastic properties. The results showed that the effect of ultrasonic irradiation on dynamic rheological properties depends on the composition and experimental temperature. At the same time, the relationship between storage modulus and loss modulus indicated the effect of ultrasonic irradiation on compatibility of HDPE/PA6 blends. Based on an emulsion model, the interfacial tension between the matrix and the dispersed phase was predicted. The data obtained showed that ultrasonic irradiation can decrease the interfacial tension and then enhance the compatibility of HDPE/PA6 blends. This finding was consistent with our previous work. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1260–1269, 2005     

Selective distribution,reinforcement, and toughening roles of MWCNTs in immiscible polypropylene/ethylene‐co‐vinyl acetate blends

Polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) nanocomposites with functionalized multiwalled carbon nanotubes (FMWCNTs) have been prepared. The dissolution experiment, transmission electronic microscope, and scanning electronic microscope characterizations prove that, in the nanocomposites with sea–island morphology, although some FMWCNTs are observed in both PP and EVA phases, most of FMWCNTs distribute at the interface; however, in the nanocomposites with cocontinuous morphology, FMWCNTs mainly distribute in EVA phase. Further results based on (differential scanning calorimetry) measurements show that the different dispersion states of FMWCNTs, which are resulted by the different melt blending sequences, result in the different crystallization behaviors of PP matrix. The mechanical measurements show that FMWCNTs exhibit apparent reinforcement and toughening effects for immiscible PP/EVA blends, and such effects are greatly dependent upon the blending sequences. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1882–1892, 2010     

Polymer crystalline structure and morphology changes in nylon‐6/ZnO nanocomposites

The influence of ZnO nanoparticles on the crystalline structures of nylon‐6 under different crystallization conditions (annealing at different temperatures from the amorphous solid, isothermal crystallization from the melt at different temperatures, and crystallization from the solution) has been examined with differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction, field emission scanning electron microscopy, and Fourier transform infrared. ZnO nanoparticles can induce the γ‐crystalline form in nylon‐6 when it is cooled from the melted state and annealed from the amorphous solid. This effect of ZnO nanoparticles increases with decreasing particle size and changes under different crystallization conditions. The effects of ZnO nanoparticles on the crystallization kinetics of nylon‐6 have also been studied with DSC. The results show that ZnO nanoparticles have two competing effects on the crystallization of nylon‐6: inducing the nucleation but retarding the mobility of polymer chains. Finally, the melting behavior of the composites has been investigated with DSC, and the multiple melting peaks of composites containing ZnO nanoparticles and pure nylon‐6 are ascribed to the reorganization of imperfect crystals. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1033–1050, 2003