Crystallization behavior and morphological development of isotactic polypropylene with an aryl amide derivative as β‐form nucleating agent

This article reports crystallization behaviors of isotactic polypropylene (iPP) with an aryl amide derivative (TMB‐5) as β‐form nucleating agent. The effects of nucleating agent concentration, thermal history and assemble morphology of nucleating agent on the crystallization behaviors of iPP were studied by differential scanning calorimetry, X‐ray diffraction, and polarized optical microscopy. The results indicated that the TMB‐5 concentration should surpass a threshold value to get products rich in β‐iPP. The diverse morphologies of TMB‐5 are determined by nucleating agent concentration and crystallization condition. At higher concentrations, the recrystallized TMB‐5 aggregates into needle‐like structure, which induces mixed polymorphic phases on the lateral surface and large amount of β modification around the tip. High β nucleation efficiency was obtained at the lowest studied crystallization temperature, which is desirable for real molding process. TMB‐5 prefers to recrystallize from the melt at higher concentration and lower crystallization temperature. The difference in solubility, pertinent to concentration and crystallization temperature, determined the distinct crystallization behaviors of iPP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1725–1733, 2008     

Spherulite boundary strengthening concept for toughening polypropylene

During spherulitic crystallization of polymers, there is a tendency for low molecular weight and other less crystallizable entities to be rejected from the body of the spherulites. This rejection process causes a segregation of these species to those areas where spherulites impinge. As a result of this segregation, lamellar and spherulite boundaries have a tendency to become weak, often resulting in premature mechanical failure. The objective of this work, anthropomorphically speaking, is to develop a melt miscible blend system in which a propylene copolymer “fools” a polypropylene homopolymer into rejecting the copolymer to the spherulite boundaries as an impurity. However, once the copolymer arrives at these boundaries, the copolymer subsequently connects adjacent spherulites through cocrystallization of the propylene copolymer segments. It was found that addition of either a random ethylene–propylene copolymer or an isotactic–atactic block copolymer was able to yield the desired effect. Cocrystallization was confirmed by calorimetry, and segregation of copolymer and subsequent reinforcement at the spherulite boundaries was directly observed microscopically. Using this approach, toughness was increased with little loss in stiffness. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2047–2056, 1998     

Formation of β-crystal from nonisothermal crystallization of compression-molded isotactic polypropylene melt

The crystalline structures of isotactic polypropylene (iPP) subjected to compression-molding were studied by means of differential scanning calorimeter (DSC), optical microscope (OM) and wide-angle X-ray diffraction (WAXD). β-crystal can be formed from nonisothermal crystallization of the sample compression-molded at the molten state and the β-phase content increased with increasing pressure of molding. Thermal treatment of the molten sample at 200 °C could eliminate the effect of compression-molding on crystalline structure. It was suggested that the compression-molding of iPP melt plays an important role in improving the nucleation ability of β-crystal.     

A bimodal structure of solution-grown isotactic polypropylene with orthogonally crossed lamellae

Isotactic polypropylene (iPP) was crystallized from solution on a uniaxially-oriented iPP film. Small-angle x-ray scattering patterns obtained from the sample showed two perpendicularly crossed lameliae 9.3 nm thick that overgrew flat-on and edge-on on the substrate. In the through wide-angel x-ray diffraction pattern (taken with incident x-rays normal to the iPP film surface), strong hkO reflections were arranged in an hkO net pattern indicating that the a-axis of the monoclinic α unit cell was oriented parallel to the chain direction of the substrate. From this, it was concluded that the flat-on lamellae grew with the a-axis parallel to the chain axis of the substrate and with the b-axis parallel to its surface. In the edge wide-angle x-ray diffraction pattern (X-rays incident on the edge of the film), arced, strong 110 and 220 reflections from overgrown crystals were observed on the equator of the fiber pattern of the substrate. This indicated that the edge-on lamellae epitaxially grew with the c-axis aligned parallel to the chain axis of the substrate. The homoepitaxy explains the correlated growth mode between the orthogonally crossed lamellae: they grew epitaxially, the a-axis of one lamella coinciding with the c-axis of the other and the {010} planes in contact. © 1993 John Wiley & Sons, Inc.     

Changes in the melting behavior with the radial distance in isotactic polypropylene spherulites

The melting of highly tactic i‐polypropylene occurs in two stages even for crystallization at 145 °C, a temperature at which reorganization during scanning is negligible. A comparison of two such polypropylenes, one nucleated and the other not nucleated, together with fractions from the latter, has been made with electron microscopy following permanganic etching, in addition to differential scanning calorimetry. This has allowed the two melting stages to be assigned to two components of the lamellar morphology, with progressive changes in both occurring with increasing radial distance within a spherulite. The highest melting temperature is for dominant radial lamellae far from a spherulite center. The lowest melting regions are the evenly crosshatched spherulite centers and a narrow peripheral band. Lower melting is attributed to the suppression of isothermal lamellar thickening paralleling recent direct demonstrations in polyethylene. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2342–2354, 2003     

Morphological study of fatigue-induced damage in isotactic polypropylene

This article reports initial results of an investigation whose aim is to characterize fatigue damage induced in semicrystalline polymers subjected to uniaxial high cycle fatigue. Herein we report results obtained from fatiguing tensile bars of high molecular weight compression-molded alpha-phase iPP. Samples were fatigued for up to one million cycles at a frequency of 2 Hz. During fatigue, in situ measurements of dynamic mechanical response and energy densities were recorded. Postmortem morphological studies were also conducted using SEM of etched surfaces and TOM. The results show that damage formation occurs in a regularly spaced array of crazes. This damage, its evolution, and energetics are discussed as they relate to the overall fatigue life of the material. A methodology to isolate the energy consumption for the formation of a single craze is given. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2751–2760, 1998     

Partial melting and recrystallization of isotactic polypropylene

<正>A relatively high predetermined crystallization temperature(135℃) was chosen to grow well developed iPP spherulites,then the partial melting was carried out at a temperature of 165℃,where the preformed spherulites were seen to only decrease their size but not completely melted.The crystallization behavior of partially melted isotactic polypropylene (iPP) has been carefully examined by different scanning calorimetry(DSC) and polarized light microscopy(PLM).The experimental results show that at a special annealing temperature(165℃) the melting behavior of iPP includes two parts with different mechanism,one part is the melting of iPP spherulite outside,another is the partial lamellae perfection during longer annealing time in the unmelted spherulite.The conformational orders of the iPP melt decrease with the increase of the annealing temperature.     

Macromorphology of polypropylene homopolymer tacticity mixtures

The macromorphology of isotactic/atactic (iPP/aPP) and isotactic/syndiotactic (iPP/sPP) polypropylene mixtures is examined by optical microscopy. The spherulitic macrostructure of equimolecular weight [weight‐average molecular weight (M_w) = 200k] iPP/aPP blends is volume‐filling to very high aPP concentrations when the crystallization temperature is 130 °C. Similar spherulitic macrostructures (spherulite size and volume‐filling nature) are observed for iPP homopolymer and a 50/50 iPP/aPP blend at low crystallization temperatures (115–135 °C). At higher crystallization temperatures (140–145 °C), a equimolecular weight (M_w = 200k) 50/50 iPP/aPP blend exhibits nodular texture that blurs the spherulitic boundaries. Double temperature jump experiments show that the nodular texture is due to melt phase separation that develops prior to crystallization. The upper critical solution temperature (UCST) of a 50/50 iPP/aPP blend (M_w = 200k) lies below 155 °C, and the blend is miscible at conventional melt processing temperatures. The UCST behavior is controlled by the blend molecular weight and aPP microstructure. aPP microstructures containing increased isospecific sequencing (although still noncrystalline) exhibit a reduced tendency for phase separation in 50/50 mixtures (M_w = 200k) and the absence of nodular texture at low undercoolings (140–145 °C). Equimolecular weight (M_w = 200k) 50/50 iPP/sPP mixtures exhibit phase‐separated texture at all crystallization temperatures. The size scale of the phase‐separated texture decreases with decreasing crystallization temperature because of a competition between crystallization and phase separation from a melt initially well mixed from the initial solution blending process. Extended melt annealing experiments show that the 50/50 iPP/sPP mixture (M_w = 200k) is immiscible in the melt at conventional melt processing temperatures. The iPP/sPP pair shows a much stronger tendency for phase separation than the iPP/aPP polymer pair. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1947–1964, 2000     

Nucleation of isotactic polypropylene crystallization by gold nanoparticles

Nucleation of isotactic polypropylene (iPP) crystallization by gold (Au) nanoparticles was studied. Regardless of their size, 4.3, 8.8, 28.3, and 84.5 nm, all particles were able to nucleate spherulites when deposited on the iPP surface. However, when added and melt‐mixed with iPP, only the smallest particles affected significantly the iPP bulk crystallization. Au nanoparticles larger than 4.3 nm, at the concentration of 0.001 wt %, did not influence the crystallization of iPP. Contrary to this, 0.001 and 0.005 wt % of Au nanoparticles having the size of 4.3 nm increased crystallization temperature of the iPP by 7–8 °C and decreased markedly the sizes of polycrystalline aggregates. Aggregation of Au nanoparticles in the polymer matrix was evidenced by electron microscopy and contributed to their decreased effectiveness in the nucleation of iPP crystallization. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 469–478, 2010     

Crystallization behavior of isotactic polypropylene based nanocomposites

The effect of clay dispersion on the crystallization behavior of isotactic polypropylene (iPP)-based nanocomposites is reported. The T _m⁰ of the materials was calculated by the method proposed by Marand, the kinetics of crystallization was evaluated by the Avrami analysis and also the Hoffman-Lauritzen theory of crystallization regimes was applied. Montmorillonite was found to depress T _m⁰, to enhance the rate of crystallization and to ease the chain folding of macromolecules. These effects were magnified if clay was exfoliated, rather than intercalated.     

Mixed spherulites of alpha and gamma phases in gamma-irradiated and thermal-treated isotactic polypropylene

Samples of commercial bulk gamma irradiated i-PP are recrystallized at various temperatures. Optical microscopy, (SALS), and (DSC) are used. All common types of PP spherulites are observed. Investigation shows that number of dendritic spherulites and their positive birefringences increase with doses. It is supposed that spherulites observed consist of twins built up of triclinic and monoclinic crystallites of i-PP. A mechanism of their growth is proposed.     

Investigations on the distribution of polymer additives in polypropylene using confocal fluorescence microscopy

Within this work, a fluorescence microscopy approach for the investigation of the distribution of polymer additives in polypropylene is presented. The fluorescent whitening agent 2,5-bis-(5-tert-butyl-benzoxazol-2-yl)-thiophene was used as a model compound representing other groups of polymer additives. So far, methods reported in the literature such as UV and IR microscopy offer a high spatial resolution, however, suffer from poor sensitivities, thus not allowing them to analyze samples with low additive concentrations typically used in engineering materials. Using the fluorescence microscopy technique, it was shown that independent from the applied concentrations (0.1–1.7?wt%), additives are distributed on a spherulitic scale with the majority being found at the spherulite boundary and only traces in the center. Furthermore, it could be demonstrated that the additive distribution is affected not only by the spherulite sizes but also by the cooling rate of the polymer melt leading to more or less pronounced additive distribution patterns.     

Quasi-isothermal measurement by TMDSC in isotactic polypropylene

We measure the frequency dependences of complex heat flows for isothermally crystallized isotactic polypropylene (iPP) by the quasi-isothermal TMDSC. Regarding the quasi-isothermal melting processes as a kind of the single relaxation process, we analyze them by the Debye model. The resultant heat capacity of iPP is larger (about 11%) than usual thermodynamic heat capacity. We also found that the excess of the heat capacity, C _p (excess), has non-monotonous temperature dependence. A simple model introducing some kinetic modes into amorphous producing after and during temperature modulation can reproduce the temperature dependence of C _p (excess) very well.     

The influence of thermoelastomers on the crystallization behavior of isotactic polypropylene under shear

The crystallization behaviors of isotactic polypropylene (iPP) and its blends with thermoelastomers have been investigated with in situ X‐ray scattering and optic microscopy. At quiescent condition, the crystallization kinetics of iPP is not affected by the presence of elastomers; while determined by the viscosity, the differences are observed on sheared samples. With a fixed shear strain, the crystallization rate increases with increasing the shear rate. The fraction of oriented lamellar crystals in blends is higher than that in pure iPP sample, while the percentage of β phase is reduced by the presence of the elastomers. On the basis of experimental results, no direct correlation among the fraction of oriented lamellae, the percentage of β phase, and growth rate can be deduced. The evolution of the fraction of oriented lamellae supports that shear field promotes nucleation rather than growth process. Shear flow induces the formation of nuclei not only with preferring orientation but also with random orientation. The total density of nuclei, which determines the crystallization kinetics, does not control the ratio between nuclei with and without preferring orientation, which determines the fraction of oriented lamellae. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1188–1198, 2006     

Stability and phase transformations of the mesomorphic form of isotactic polypropylene in stereodefective polypropylene

A study of the thermodynamic stability and the related polymorphic transformations induced by thermal treatments of the mesomorphic form that crystallizes in stereodefective metallocene isotactic polypropylene (iPP) is presented. We show that the mesomorphic form of the more isotactic samples is stable at room temperature, whereas the mesomorphic form crystallizing in the more stereoirregular sample is unstable and crystallizes at room temperature in the crystalline α form. In any case, the mesomorphic form transforms during heating or by annealing at temperatures higher than 60–80 °C always in the α form, regardless of the stereoregularity, even in the case of stereoirregular samples generally crystallizing from the melt in the γ form. These data confirm the proposed model of structure of the mesomorphic form as small aggregates of chains in three-fold helical conformation packed with lateral correlations similar to the α form of iPP.     

Synthesis of polypropylene block copolymers from brominated styrene-terminated isotactic polypropylene

Isotactic polypropylene block copolymers, isotactic-polypropylene-block-poly (methyl methacrylate) (i-PP-b-PMMA) and isotactic-polypropylene-block-polystyrene (i-PP-b-PS), were prepared by atom transfer radical polymerization (ATRP) using a brominated styrene-terminated isotactic polypropylene macroinitiator synthesized from bromination of styrene-terminated isotactic polypropylene. The styrene-terminated isotactic polypropylene can be obtained by polymerization of propylene in the presence of styrene and hydrogen chain transfer agents using a rac-Me₂Si[2-methyl-4-(1-naphyl)Ind]₂ZrCl₂ as catalyst. The molecular weights of isotactic polypropylene block copolymers were controlled by altering the amount of hydrogen used in the polymerization of propylene and the amount of monomer used in the blocking reaction. The effect of i-PP-b-PS block copolymer on PP-PS blends and that of i-PP-b-PMMA block copolymer on PP-PMMA blends were studied by scanning electron microscopy.     

Shear-induced crystallization of isotactic polypropylene based nanocomposites with montmorillonite

Shear-induced isothermal crystallization in iPP based nanocomposites with organo-modified montmorillonite was followed by light depolarization technique. Prior to the crystallization, samples were sheared at 1 or 2 s⁻¹ for 10 s in a plate-plate system at crystallization temperature of 136 °C. Structure of the solidified specimens was investigated by light microscopy and electron microscopy, X-ray techniques and IR spectroscopy. Strong enhancement of the nucleation and crystallization after shearing was observed in the compatibilized nanocomposites with the clay. Clay exfoliation was found to accelerate strongly the shear-induced nucleation and overall crystallization. However, the sheared samples exhibited only weak orientation of α crystals with (0 4 0) crystallographic planes parallel to shearing direction that resulted probably from a small population of oriented crystals that formed due to shear-induced orientation of iPP chains and served as nuclei for further nearly isotropic growth.     

Structure,morphology, and crystallization process of isotactic polypropylene/hydrogenated hydrocarbon resin blends

The structure, morphology, and isothermal and nonisothermal crystallization of isotactic polypropylene/low‐molecular‐mass hydrocarbon resin blends (iPP/HR) (up to 20% in weight of HR) have been studied, using optical and electron microscopy, wide‐ and small‐angle X‐ray and differential scanning calorimetry. New structures and morphologies can be activated, using appropriate preparation and crystallization conditions and blend composition. For every composition and crystallization condition, iPP crystallizes in α‐form, with a spherulitic morphology. The size of iPP spherulites increases with resin content, whereas the long period decreases. In the range of crystallization temperatures investigated, HR modifies the birefringence of iPP spherulites, favoring the formation of radial lamellae and changing the ratio between tangential and radial lamellae. Spherulitic radial growth rates, overall crystallization rates, and melting temperatures are strongly affected by resin, monotonically decreasing with resin content. This confirms miscibility in the melt between the two components of the blends. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3368–3379, 2004     

Inelastic neutron scattering from isotactic polypropylene

We used inelastic neutron scattering to probe the low‐energy excitations in semicrystalline isotactic polypropylenes with different degrees of crystallinity. The contributions from the amorphous and crystalline regions to the total scattering intensity were extracted under the assumption of a weighted linear contribution of the two regions in a simplified two‐phase system. The resulting intensity from the amorphous region showed a peak at 1.2 meV that was in good agreement with the previously determined boson peak characteristic of atactic polypropylene. The possibility of a contribution to the boson peak region by longitudinal acoustic mode modes that are characteristic of semicrystalline polymers and appear in the same low‐frequency region is discussed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2852–2859, 2001     

The effect of annealing on the elastoplastic response of isotactic polypropylene

Four series of tensile loading-unloading tests are performed on isotactic polypropylene in the sub-yield domain of deformations at room temperature. In the first series, injection-molded specimens are used as produced, whereas in the other series the samples are annealed for 24 h at 120, 140 and 160 °C, which covers the low-temperature region and an initial part of the high-temperature region of annealing temperatures. A constitutive model is developed for the elastoplastic behavior of a semicrystalline polymer. The stress-strain relations are determined by five adjustable parameters that are found by fitting the experimental data. The effect of annealing is analyzed on the material constants.