Crystallization kinetics and crystallization behavior of syndiotactic polystyrene/clay nanocomposites

We investigated the effects of montmorillonite (clay) on the crystallization kinetics of syndiotactic polystyrene (sPS) with isothermal differential scanning calorimetry analyses. The clay was dispersed into the sPS matrix via melt blending on a scale of 1–2 nm or up to about 100 nm, depending on the surfactant treatment. For a crystallization temperature of 240 °C, the isothermal crystallization data were fitted well with the Avrami crystallization equation. Crystallization data on the kinetic parameters (i.e., the crystallization rate constant, Avrami exponent, clay content, and clay/surfactant cation‐exchange ratio) were also investigated. Experimental results indicated that the crystallization rate constant of the sPS nanocomposite increased with increasing clay content. The clay played a vital role in facilitating the formation on the thermodynamically more favorable all‐β‐form crystal when the sPS was melt‐crystallized. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2097–2107, 2001     

Nonisothermal cold crystallization behavior and kinetics of polylactide/clay nanocomposites

The nonisothermal cold crystallization behavior of intercalated polylactide (PLA)/clay nanocomposites (PLACNs) was studied using differential scanning calorimetry, polarized optical microscope, X‐ray diffractometer, dynamic mechanical thermal analysis, and Fourier transform infrared spectrometer. The results show that both the cold crystallization temperature (T_cc) and melting point (T_m) of PLA matrix decreases monotonously with increasing of clay loadings, accompanied by the decreasing degree of crystallinity (X_c%) at the low heating rates (≤5 °C/min). However, the X_c% of PLACNs presents a remarkable increase at the high heating rate of 10 °C/min in contrast to that of neat PLA. The crystallization kinetics was then analyzed by the Avrami, Jezioney, Ozawa, Mo, Kissinger and Lauritzen–Hoffman kinetic models. It can be concluded that at the low heating rate, the cold crystallization of both the neat PLA and nanocomposites proceeds by regime III kinetics. The nucleation effect of clay promote the crystallization to some extent, while the impeding effect of clay results in the decrease of crystallization rate with increasing of clay loadings. At the high heating rate of 10 °C/min, crystallization proceeds mainly by regime II kinetics. Thus, the formation of much more incomplete crystals in the PLACNs with high clay loadings due to the dominant multiple nucleations mechanism in regime II, may have primary contribution to the lower crystallization kinetics, also as a result to the higher degree of crystallinity and lower melting point in contrast to that of neat PLA. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1100–1113, 2007     

Investigation of the sub‐melting‐temperature exotherm in melt‐quenched polyamide‐6/clay nanocomposites

A sub‐melting‐temperature exotherm in a polyamide‐6/clay nanocomposite (containing 3 wt % montmorillonite) was investigated with differential scanning calorimetry. It existed only via air‐quenching from the melt; it did not exist at higher or lower heating rates. The exotherm could be ascribed to frozen‐in stresses in the interlamellar regions through hydrogen bonding. A combination of larger internal stresses and larger crystallinity was necessary to produce this exotherm. Its appearance was closely connected to the addition of montmorillonite. During the air‐quenching process, montmorillonite not only greatly accelerated the crystallization rate of polyamide‐6 but also further intensified the internal stresses produced during the quenching process. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 378–382, 2005     

Compatibilization level effects on the structure and mechanical properties of rubber‐modified polyamide‐6/clay nanocomposites

Exfoliated polyamide‐6 (PA6)/organically modified montmorillonite clay (OMMT) nanocomposites (PNs) were modified with partially maleinized styrene–ethylene/butadiene–styrene triblock copolymers (SEBS) at three maleinization levels in an attempt to link in these materials high toughness with appropriate small‐strain and fracture tensile properties. OMMT stayed only in the PA6 matrix, and no preferential location in the matrix/rubber interphase was observed. The increased dispersed phase size upon the addition of OMMT was attributed to interactions between maleic anhydride (MA) functionalized SEBS and the surfactant of OMMT. The rubber particle size generally decreased when the MA content of SEBS increased, and this indicated compatibilization. The subsequent good adhesion led to tough nanocomposites across a wide range of both strain rates and fracture modes. As the critical interparticle distance (τ_c) decreased with the MA content, and the other parameters that could influence the surface‐to‐surface mean interparticle distance did not change, it is proposed that in these PNs higher adhesion leads to a smaller τ_c value. Finally, the presence in the matrix of a nanostructured clay makes the rubber content necessary for the toughness jump to increase and τ_c to decrease. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3611–3620, 2005     

Structure and properties of polyamide‐6/vermiculite nanocomposites prepared by direct melt compounding

Polyamide‐6 (PA6)/vermiculite nanocomposites were fabricated through the direct melt compounding of maleic anhydride‐modified vermiculite (MAV) with PA6 in a twin‐screw extruder followed by injection molding. The structure and morphology of the nanocomposites were determined by X‐ray diffraction and scanning and transmission electron microscopy techniques. The results revealed the formation of intercalated and exfoliated vermiculite platelets in the PA6 matrix. Tensile measurement showed that the tensile modulus and strength of the nanocomposites tended to increase with increasing vermiculite content. The thermal properties of the nanocomposites were determined by dynamic mechanical analysis, differential scanning calorimetry, and thermogravimetry measurements. The storage modulus of the PA6–MAV nanocomposites increased to almost twice that of the neat PA6. The thermal stability of the nanocomposites increased dramatically, and this was associated with the addition of vermiculite. The effect of the addition of maleic anhydride on the formation of the PA6–vermiculite nanocomposites was examined. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2860–2870, 2002     

Equations of state for polyamide‐6 and its nanocomposites. II. Effects of clay

The pressure‐volume‐temperature (PVT) dependencies of polyamide‐6 and its nanocomposites (polymeric nanocomposites) were measured at temperatures T = 300–600 K and pressures P = 0.1–190 MPa, thus spanning the range of molten and “solid” phases. The Simha‐Somcynsky (S‐S) cell‐hole equation of state (EOS) was used for describing the molten region. At T_g(P) ≤ T ≤ T_m(P), the “solid” phase is a mixture of the liquid polyamide‐6 with dispersion of crystals. Accordingly, the PVT behavior in this region was described as a combination of the S‐S EOS for the liquid phase and the Midha‐Nanda‐Simha‐Jain (MNSJ) EOS for the crystalline one. These two theories based on different models yielded two sets of the characteristic reducing parameters, P^*, T^*, V^* and the segmental molecular weight, M_s. Incorporation of 2 and 5 wt % clay increased P^* and reduced T^* and V^*, but the effects were small. Fitting the combination of S‐S and MNSJ EOS' to isobaric “solid” phase data yielded the total crystallinity, X_cryst, and the correcting excess specific volume, ΔV_m,c. Both parameters were sensitive to pressure, P, and the clay content, w—the former increased with P and w, whereas the latter decreased. The raw PVT data were numerically differentiated to obtain the thermal expansion and compressibility coefficients, α and κ, respectively. At T < T_m, addition of clay reduced their relative magnitude, whereas at T > T_m, the opposite effect was observed, most likely owing to the excess of intercalant in the polymeric nanocomposites samples. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 966–980, 2009     

Non-isothermal crystallization of MaterBi-Z/clay nanocomposites

Non-isothermal crystallization of MaterBi-Z (starch-polycaprolactone blend) and its nanocomposites with different clay contents (0, 2.5 and 5 mass%) was studied. The experimental data show that clay can be act both as nucleating or retarding agent depend on the clay content. Kinetic parameters obtained by using a non-linear regression method, i.e., Kamal’s model and Dietz’s modification, were able to describe the non-isothermal crystallization behavior of the studied materials. A full model that takes into account the induction and growth of the crystal during cooling under non-isothermal conditions was used to obtain a continuous cooling transformation diagrams.     

Preparation and nonisothermal crystallization behavior of polyamide 6/montmorillonite nanocomposites

Polyamide 6 (PA6)/montmorillonite (MMT) nanocomposites were prepared via melt intercalation. The structure, mechanical properties, and nonisothermal crystallization kinetics of PA6/MMT nanocomposites were investigated by X‐ray diffraction (XRD), tensile and impact tests, and differential scanning calorimetry (DSC). Before melt compounding, MMT was treated with an organic surfactant agent. XRD traces showed that PA6 crystallizes exclusively in γ‐crystalline structure within the nanocomposites. Tensile measurements showed that the MMT additions are beneficial in improving the strength and the stiffness of PA6, at the expense of tensile ductility. Impact tests revealed that the impact strength of PA6/MMT nanocomposites tended to decrease with increasing MMT content. The nonisothermal crystallization DSC data were analyzed by Avrami, Ozawa, modified Avrami‐Ozawa, and Nedkov methods. The validity of these empirical equations on the nonisothermal crystallization process of PA6/MMT nanocomposites is discussed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2878–2891, 2004     

Competition between supernucleation and plasticization in the crystallization and rheological behavior of PCL/CNT‐based nanocomposites and nanohybrids

PCL was blended with pristine multiwalled carbon nanotubes (MWCNT) and with a nanohybrid obtained from the same MWCNT but grafted with low molecular weight PCL, employing concentrations of 0.25 to 5 wt % of MWCNT and MWCNT‐g‐PCL. Excellent CNT dispersion was found in all samples leading to supernucleation of both nanofiller types. Nanohybrids with 1 wt % or less MWCNTs crystallize faster than nanocomposites (due to supernucleation), while the trend eventually reverses at higher nanotubes content (because of plasticization). Rheological results show that yield‐like behavior develops in both nanocomposites, even for the minimum content of carbon nanotubes. In addition, the MWCNT‐g‐PCL family, when compared with the neat polymer, exhibits lower values of viscosity and modulus in oscillatory shear, and higher compliance in creep. These rheological differences are discussed in terms of the plasticization effect caused by the existence of low molecular weight free and grafted PCL chains in the nanohybrids. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1310–1325     

Isothermal crystallization behavior of exfoliated‐PP/IMMT nanocomposites via in situ polymerization

Highly exfoliated isotactic‐polypropylene/alkyl‐imidazolium modified montmorillonite (PP/IMMT) nanocomposites have been prepared via in situ intercalative polymerization. TEM and XRD results indicated that the obtained composites were highly exfoliated PP/IMMT nanocomposites and the average thickness of IMMT in PP matrix was less than 10 nm, and the distance between adjacent IMMT particles was in the range of 20–200 nm. The isothermal crystallization kinetics of highly exfoliated PP/IMMT nanocomposites were investigated by using differential scanning calorimeter(DSC) and polarized optical microscope (POM). The crystallization half‐time t_1/2, crystallization peak time t_max, and the Avrami crystallization rate constant K_n showed that the nanosilicate layers accelerate the overall crystallization rate greatly due to the nucleation effect, and the crystallization rate was increased with the increase in MMT content. Meanwhile, the crystallinity of PP in nanocomposites decreased with the increase in clay content which indicated the PP chains were confined by the nanosilicate layers during the crystallization process. Although the well‐dispersed silicate layers did not have much influence on spherulites growth rate, the nucleation rate and the nuclei density increased significantly. Accordingly, the spherulite size decreased with the increase in MMT content. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2215–2225, 2009     

Phase transition in polyamide‐66/montmorillonite nanocomposites on annealing

The crystalline‐phase transition in polyamide‐66/montmorillonite nanocomposites before melting was investigated by in situ X‐ray diffraction and is reported for the first time in this work. The phase‐transition temperature in the nanocomposites was 170 °C, 20 °C lower than that in polyamide‐66. The lower phase‐transition temperature of the nanocomposites could be attributed to the γ‐phase‐favorable environment caused by silicate layers. Meanwhile, the addition of silicate layers changed the crystal structure of the polyamide‐66 matrix and influenced the phase‐transition behavior. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 63–67, 2003     

Polymorphic behavior in syndiotactic polystyrene/clay nanocomposites

X‐ray diffraction methods were used in an investigation of the structural changes in syndiotactic polystyrene (sPS)/clay nanocomposites. sPS/clay was prepared by the intercalation of sPS polymer into layered montmorillonite. Both X‐ray diffraction data and transmission electron microscopy micrographs of sPS/clay nanocomposites indicated that most of the swellable silicate layers were exfoliated and randomly dispersed in the sPS matrix. The X‐ray diffraction data also showed the presence of polymorphism in the sPS/clay nanocomposites. This polymorphic behavior was strongly dependent on the thermal history of the sPS/clay nanocomposites from the melt and on the content of clay in the sPS/clay nanocomposites. Quenching from the melt induced crystallization into the α‐crystalline form, and the addition of montmorillonite probably increased heterophase nucleation of the α‐crystalline form. The effect of the melt crystallization of sPS and sPS/clay nanocomposites at different temperatures on the crystalline phases was also examined. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 736–746, 2002     

New insight into the crystallization behavior of poly(ethylene terephthalate)/clay nanocomposites

Crystallization behavior of poly(ethylene terephthalate) (PET)/clay nanocomposites has been investigated in terms of differential scanning calorimeter (DSC) analysis, polarizing optical microscopy (POM), and scanning electron microscopy (SEM) observation. The nanocomposites for investigation were prepared via in situ polycondensation. Crystalline morphologies were observed through POM and SEM. The nonisothermal and isothermal crystallization rates of different samples were determined for comparison based on DSC data. Secondary nucleation analysis was also performed based on bulk crystallization data derived from DSC analysis. The results revealed that nucleating abilities of montmorillonites (MMT) depended on the dispersion state of clay in matrix, the surface modification status, and the metallic derivatives released from MMT during in situ synthesis. The quantities of metallic elements released were measured by inductively coupled plasma (ICP) analysis. The results showed that the release of these metallic derivatives was also affected by surfactant molecules anchored on the surface of MMT. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2380–2394, 2008     

Synthetic preparations,thermal properties and crystallization characterization of PLLA‐PPG block copolymers/clay nanocomposites

In this study, intercalation of the polymer or pre‐polymer from solution was used to blend different proportions of polylactic acid‐propylene glycol (LPG) copolymers (polypropylene glycols (PPG) of : 700, 1000, 2000) and lipophilic montmorillonite (clay) in order to investigate the melting and the crystalline nature of LPG copolymers/clay nanocomposites via a differential scanning calorimeter (DSC). In addition, changes in the intermolecular force and crystal morphology of the nanocomposites under different crystallization conditions were also studied. For the results, it was observed from a thermogravimetric analyzer that increasing the clay content elevated the weight loss temperature. In non‐isothermal experiments using a DSC, it was discovered that the melting temperature and crystallization temperature of the LPG copolymers also increased with increasing amounts of added clay. The crystallinity of LPG2000 + 1.5 wt% clay was enhanced by 17.00%; in addition, it was found in the crystallinity study that adding clay slowed down the crystallization rate of the LPG copolymers. Moreover, it was found via X‐ray diffractometer (XRD) that the intensity of the diffraction peaks of the 1.5 wt% specimen was stronger than that of the 0.5 wt% specimens. The results imply that copolymers with a longer chain length provide greater space for the crystals to grow, thus making it easier for larger crystals to grow. Conversely, the added clay generates an inhibitory effect in copolymers, reducing the d‐spacing (d) in the XRD. Therefore, adding clay would change the crystallization behavior and the morphology of the LPG copolymers. Copyright © 2015 John Wiley & Sons, Ltd.     

Nonisothermal crystallization behavior of syndiotactic polystyrene/montmorillonite nanocomposites

X‐ray diffraction methods and differential scanning calorimetry were used to investigate the crystalline structure and crystallization kinetics of syndiotactic polystyrene (sPS)/clay nanocomposites. X‐ray diffraction data showed the presence of polymorphism in sPS/montmorillonite (MMT) nanocomposites, which was strongly dependent on the processing conditions (premelting temperature and cooling rate) of the sPS/MMT nanocomposites and on the content of MMT in the sPS/MMT nanocomposites. The α‐crystalline form could be transformed into β‐crystalline forms at higher premelting temperatures. The nonisothermal melt‐crystallization kinetics and melting behavior of the sPS/MMT nanocomposites were also studied at various cooling rates. The correlation of the crystallization kinetics, melting behavior, and crystalline structure of the sPS/MMT nanocomposites was examined. The results indicated that the addition of a small amount of MMT to sPS caused a change in the mechanism of nucleation and the crystal growth of the sPS crystallite. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 560–570, 2003     

Isothermal crystallization kinetics of polypropylene latex–based nanocomposites with organo‐modified clay

The effect of organo‐modified clay (Cloisite 93A) on the crystal structure and isothermal crystallization behavior of isotactic polypropylene (iPP) in iPP/clay nanocomposites prepared by latex technology was investigated by wide angle X‐ray diffraction, differential scanning calorimetry and polarized optical microscopy. The X‐ray diffraction results indicated that the higher clay loading promotes the formation of the β‐phase crystallites, as evidenced by the appearance of a new peak corresponding to the (300) reflection of β‐iPP. Analysis of the isothermal crystallization showed that the PP nanocomposite (1% C93A) exhibited higher crystallization rates than the neat PP. The unfilled iPP matrix and nanocomposites clearly shows double melting behavior; the shape of the melting transition progressively changes toward single melting with increasing crystallization temperature. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the PP latex (PPL). It should be reasonable to treat C93A as a good nucleating agent for the crystallization of PPL, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites. The activation energy, ΔE_a, decreased with the incorporation of clay nanoparticles into the matrix, which in turn indicates that the nucleation process is facilitated by the presence of clay. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1927–1938, 2010     

Multiple melting and crystallization of nylon‐66/montmorillonite nanocomposites

Nylon‐66 nanocomposites were prepared by melt‐compounding nylon‐66 with organically modified montmorillonite (MMT). The organic MMT layers were exfoliated in a nylon‐66 matrix as confirmed by wide‐angle X‐ray diffraction (WAXD) and transmission electron microscopy. The presence of MMT layers increased the crystallization temperature of nylon‐66 because of the heterogeneous nucleation of MMT. Multiple melting behavior was observed in the nylon‐66/MMT nanocomposites, and the MMT layers induced the formation of form II spherulites of nylon‐66. The crystallite sizes L₁₀₀ and L₀₁₀ of nylon‐66, determined by WAXD, decreased with an increasing MMT content. High‐temperature WAXD was performed to determine the Brill transition in the nylon‐66/MMT nanocomposites. Polarized optical microscopy demonstrated that the dimension of nylon‐66 spherulites decreased because of the effect of the MMT layers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2861–2869, 2003     

Effects of clay on polymorphism of polypropylene in polypropylene/clay nanocomposites

The effects of clay on polymorphism of polypropylene (PP) in PP/clay nanocomposites (PPCNs) under various thermomechanical conditions were studied. In extruded PP and PPCN pellet samples, only α-phase crystallites existed, as they were prepared by rapidly cooling the melt extrudates to room temperature. Under compression, β-phase crystallites can develop in neat PP under various thermal conditions, of which isothermal crystallizing at 120 °C gave the highest content of β-phase crystallites. In contrast, no β-phase crystallite was detected in the PPCN samples prepared under the same conditions. This indicated that clay significantly inhibits the formation of β-phase crystallites. The likely reason is that the presence of clay in PPCNs greatly sped up the crystallization process of the α phase, whereas it had an insignificant effect on the crystallization rates of the β phase. The results also showed that clay may slightly promote the formation of γ-phase PP crystallites in PPCNs. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1810–1816, 2004     

Nonisothermal crystallization behavior of exfoliated poly(ethylene terephthalate)‐layered silicate nanocomposites in the presence and absence of organic modifier

Exfoliated poly(ethylene terephthalate) (PET)‐layered silicate nanocomposites (P_etLSNs) excluding (P_etLSN_eom) and including (P_etLSN_iom) organic modifiers were obtained by solution methods with and without solvent‐nonsolvent system, respectively. From wide angle X‐ray diffraction and high resolution transmission electron microscopy, both P_etLSNs were found to have exfoliated structure attributed to sufficient dispersion of silicate in prepared solvents, regardless of sample preparation method. However, organic modifier in P_etLSN_eom was confirmed to be well removed by elemental analysis, whereas organic modifier was still remained in P_etLSN_iom. Thus, the effect of the presence and absence of organic modifiers in P_etLSNs on the nonisothermal crystallization behavior was investigated by differential scanning calorimetry (DSC) on the basis of a modified Avrami analysis and polarized optical microscopy (POM). From DSC results, it was found that both P_etLSNs had higher degrees of crystallinity and shorter crystallization half‐times than neat PET, because of the dispersed silicate layers acted as nucleating agents in both P_etLSNs. However, P_etLSN_iom exhibited a lower degree of crystallinity and longer half‐time of crystallization than P_etLSN_eom. Difference of crystallization behavior between P_etLSN_eom and P_etLSN_iom was ascribed to organic modifier in P_etLSN_iom, which may act as crystallization inhibitors. POM measurements also revealed the results which were in good agreement with crystallization behavior observed from DSC measurement. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 989–999, 2008