Singlewall carbon nanotubes covered with polystyrene nanoparticles by in‐situ miniemulsion polymerization

This work is to make carbon nanotubes dispersible in both water and organic solvents without oxidation and cutting nanotube threads. Polystyrene‐singlewall carbon nanotube (PS‐SWNT) composites were prepared with three different methods: miniemulsion polymerization, conventional emulsion polymerization, and mixing SWNT with PS latex. The two factors, crosslinking and surface coverage of PS are important factors for the mechanical and electrical properties, including dispersion states of SWNT in various solvents. The PS‐SWNT composite prepared via a conventional emulsion polymerization showed SWNT bundles entirely covered with PS, whereas the PS‐SWNT composite prepared via a miniemulsion polymerization showed SWNT partially covered with crosslinked PS nanoparticles. The method of mixing SWNTs with PS latex did not show the well dispersed state of carbon nanotubes because PS was not crosslinked and was dissolved in a solvent, and nanotubes separated from PS precipitated. So the PS nanoparticle‐SWNT composite had lower electrical resistance, and higher mechanical strength than the other composites made by the latter two methods. As the amount of SWNT increases, the bare surface area of SWNT increases and the electrical conductivity increases in the composite made by the miniemulsion polymerization. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 573–584, 2006     

Viscoelastic properties of ionic polymer composites reinforced by soy protein isolate

Both linear and nonlinear viscoelastic properties of ionic polymer composites reinforced by soy protein isolate (SPI) were studied. Viscoelastic properties were related to the aggregate structure of fillers. The aggregate structure of SPI is consisted of submicron size of globule protein particles that form an open aggregate structure. SPI and carbon black (CB) aggregates characterized by scanning electron microscope and particle size analyzer indicate that CB aggregates have a smaller primary particle and aggregate size than SPI aggregates, but the SPI composites have a slightly greater elastic modulus in the linear viscoelastic region than the CB composites. The composite containing 3–40 wt % of SPI has a transition in the shear elastic modulus between 6 and 8 vol % filler, indicating a percolation threshold. CB composites also showed a modulus transition at <6 vol %. The change of fractional free volume with filler concentration as estimated from WLF fit of frequency shift factor also supports the existence of a percolation threshold. Nonlinear viscoelastic properties of filler, matrix, and composites suggested that the filler‐immobilized rubber network generated a G′ maximum in the modulus‐strain curves and the SPI formed a stronger filler network than the CB in these composites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3503–3518, 2005     

Electrical conducting behaviors in polymeric composites with carbonaceous fillers

Several kinds of polymer composites with carbonaceous fillers such as carbon black (CB), vapor‐grown carbon fiber (CF), and carbon nanotube (CNT) are prepared by a gelation/crystallization process or a melt mixing method. The electrical phenomena, changes of electrical conductivities with different filler's type, filler's concentration and temperatures, and the mechanism of electron transport in these carbon‐filled polymer composites are directly influenced by the geometric grain shape and aggregating morphology of the fillers dispersed in the polymer matrix. For the composites of CB and CF, long‐range macroscopic conduction are governed by the percolation phenomenon, the conduction is behaved through the conductive path formed by the conductors' contacting, and the thermal expansion changes the physical dimensions of the entire electrical network and leads to the changes in the electrical phenomenon. Microscopic conduction between conductive elements is influenced by the tunneling barrier or tunneling voltage, which varies with the temperature change, explaining the apparent observation of the temperature dependence of the composites. In comparison with fillers of CB and CF, the CNT performs unique electric properties for their nonspherical geometry and morphology as a three‐dimensional network (high structures), which has been visually proved by SEM photos in our former research, leading to the percolation threshold lower than 1% in the volume fraction and much less temperature dependence in its composites. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1037–1044, 2007     

Blends of carbon blacks and multiwall carbon nanotubes as reinforcing fillers for hydrocarbon rubbers

The reinforcement of a styrene‐butadiene rubber (SBR) by single fillers—carbon black (CB) or multiwall carbon nanotubes (MWNTs)—or by mixtures of CB and MWNTs, is investigated. The morphologies, mechanical and electrical properties of the composites, are analyzed. A significant improvement in the tensile properties is observed for samples containing a dual phase. Using atomic force (AFM) and transmission electron (TEM) microscopies, we demonstrate that the double loading improves the dispersion of the nanotubes in SBR. Electrical measurements show lower resistivity and a lower percolation threshhold for composites containing blends of fillers, which provides further evidence of better dispersion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 46: 1939–1951, 2008     

Sensing of liquids by electrically conductive immiscible polypropylene/thermoplastic polyurethane blends containing carbon black

Immiscible polymer blends based on polypropylene/thermoplastic polyurethane (PP/TPU) are interesting host multiphase systems for the incorporation of low concentrations of conductive carbon black (CB) particles. The enhancement of conductivity (and the lower critical CB content for percolation) in the PP/TPU blend is achieved via double percolation, that is, structural and electrical. The CB particles form chainlike network structures within the TPU phase, which exhibit phase continuity of elongated particles within the PP matrix. Moreover, scanning electron microscopy and dynamic mechanical thermal analysis studies indicated that the incorporation of CB particles into the PP/TPU blend has a “compatibilizing” effect, resulting in an enhanced interaction between the two polymers. Extruded PP/TPU/CB filaments produced by a capillary rheometer process at various shear rates were examined as sensing materials for a homologous series of alcohols, that is, methanol, ethanol, and 1‐propanol. All filaments displayed increasing resistance upon exposure to the various alcohols combined with excellent reproducibility and recovery behavior. An attempt is made to identify the dominant mechanisms controlling the sensing process in a CB‐containing immiscible polymer blend characterized by a double‐continuity structure. The interphase region, its quantity, and continuity played a significant role in the liquid‐transport process. Blend composition, filaments' extrusion temperature, and production shear rate level were considered as significant parameters determining the structure and the resultant sensing properties. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1428–1440, 2003     

Ethylene–acrylic acid copolymer induced electrical conductivity improvements and dynamic rheological behavior changes of polypropylene/carbon black composites

The experimental data reveal that the addition of ethylene–acrylic acid copolymer (EAA) into carbon black (CB)/polypropylene (PP) composites can improve the electrical conductivity of CB/PP composites by two to six orders of magnitude at a comparatively low CB content (φ), and when φ = 2.5 vol %, 60/40 of PP/EAA is an optimum for electrical conductivity improvement. The dynamic rheological data show that with increasing φ there are apparent rheological percolations for CB/PP composites. A modified Kerner–Nielson equation can be used to describe the correlation between electrical percolation and dynamic viscoelastic percolation. The addition of EAA into CB/PP composites leads to apparent changes in dynamic rheological behaviors. When φ = 2.5 vol %, a rheological percolation appears in CB/PP/EAA (CPE) composites with increasing EAA content. The similar rheological behaviors correspond to the similar morphological structures for CPE composites with φ = 5.0 vol %. The appearance of bumps in the van‐Gurp–Palmen plots corresponds to the formation of network structure in CB/PP and CPE composites, and the more perfect the networks, the higher the amplitude of the bumps. All data indicate that the van‐Gurp–Palmen plot is sensitive to the formation of filler particle networks or cocontinuous phase which spans the whole composite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1762–1771, 2009     

Influence of polymer particle size on the percolation threshold of electrically conductive latex‐based composites

Monodispersed copolymer emulsions, each with a different polymer particle size, were used to investigate the effect of particle size on the electrical and thermomechanical properties of carbon black (CB)‐filled segregated network composites. These emulsions were synthesized with equal moles of methyl methacrylate and butyl acrylate, with latex particle size ranging from 83 to 771 nm. The electrical percolation threshold was found to decrease from 2.7 to 1.1 vol % CB as the latex particle size was increased. Microstructural images reveal diminished latex coalescence, and improved CB segregation, with increasing latex particle size. In general, coalescence is shown to increase for all systems with increasing CB concentration. Furthermore, all systems exhibited a similar maximum electrical conductivity plateau of 0.7 S cm^?1, albeit at lower concentration for larger latex particle size. This ability to tailor percolation threshold with latex particle size provides an important tool for manipulating electrical and mechanical properties of polymer nanocomposites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1547–1554, 2011     

Volume‐exclusion effects in polyethylene blends filled with carbon black,graphite, or carbon fiber

Conductive polymer composites possessing a low percolation‐threshold concentration as a result of double percolation of a conductive filler and its host phase in an immiscible polymer blend afford a desirable alternative to conventional composites. In this work, blends of high‐density polyethylene (HDPE) and ultrahigh molecular weight polyethylene (UHMWPE) were used to produce ternary composites containing either carbon black (CB), graphite (G), or carbon fiber (CF). Blend composition had a synergistic effect on electrical conductivity, with pronounced conductivity maxima observed at about 70–80 wt % UHMWPE in the CB and G composites. A much broader maximum occurred at about 25 wt % UHMWPE in composites prepared with CF. Optical and electron microscopies were used to ascertain the extent to which the polymers, and hence filler particles, are segregated. Differential scanning calorimetry of the composites confirmed that the constituent polymers are indistinguishable in terms of their thermal signatures and virtually unaffected by the presence of any of the fillers examined here. Dynamic mechanical analysis revealed that CF imparts the greatest stiffness and thermal stability to the composites. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1013–1023, 2002     

Electrorheological Effect and Electro‐Optical Properties of Side‐on Liquid Crystalline Polysiloxane in a Nematic Solvent

The electrorheological (ER) effect and the electro‐optical properties of a ′′side‐on′′ liquid crystalline polysiloxane (PS) are investigated. A large ER effect is observed and the response to the shear stress of neat PS in the nematic phase is shown to be affected by the shear rate. PS is also mixed with a low‐molar nematic liquid crystal (5CB) in order to improve the response behavior to the applied electric field. The rheological properties of such mixtures are highly dependent on the concentration of 5CB. The composites respond faster to the applied electric field and have improved electro‐optical properties. This study offers a new perspective on the development of liquid crystal materials for the ER effect.     

Electrorheological properties of carbon nanotube/polyelectrolyte self‐assembled polystyrene particles by layer‐by‐layer assembly

Sulfonated polystyrene (PS) particles were prepared by the sulfonation of PS microspheres with H₂SO₄. Then, composite particles were synthesized by layer‐by‐layer (LbL) self‐assembly with funtionalized multiwall carbon nanotubes (fMCNTs) and polyelectrolytes on sulfonated PS particles. The amount of fMCNTs on PS particles was adjusted by controlling the number of fMCNT layers by LbL self‐assembly. Composite particles were characterized by ζ‐potential analysis, scanning electron microscopy, and thermal analysis. The electrorheological (ER) properties of composite particles in insulating oil was investigated with varying the number of fMCNT layers under controlled electric fields. It was observed that the number of fMCNT layers was a critical factor to determine the ER properties of composite particles. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1058–1065, 2008     

Effects of thermal volume expansion on positive temperature coefficient effect for carbon black filled polymer composites

Polymeric positive temperature coefficient (PTC) materials have been prepared by incorporating carbon black (CB) into two different polymer matrices, crystalline high density polyethylene (HDPE) and amorphous polystyrene (PS). The effects of thermal volume expansion on the electrical properties of conductive polymer composites were studied. The volume fraction of conductive particles behaves like a switch from insulator to conductor in the polymeric PTC composite. Our mathematical model and experimental model have proved that the abrupt resistivity increase at PTC transition range and at the percolation curve close to the critical volume fraction for both polymeric PTC composites have the same conductive mechanism. The thermal expansion is one of the key factors responsible for the PTC effect and can be seen by comparing the PTC transition curves from model predictions and experiment. Furthermore, the model predicts PTC curves of CB/PS composite more successfully than it does for the CB/HDPE composite, and the reasons for this are also discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3078–3083, 2007     

Tuning the mechanical properties in model nanocomposites: Influence of the polymer‐filler interfacial interactions

This article presents a study of the polymer‐filler interfacial effects on filler dispersion and mechanical reinforcement in Polystyrene (PS)/silica nanocomposites by direct comparison of two model systems: ungrafted and PS‐grafted silica dispersed in PS matrix. The structure of nanoparticles has been investigated by combining small angle neutron scattering measurements and transmission electronic microscopic images. The mechanical properties were studied over a wide range of deformation by plate–plate rheology and uni‐axial stretching. At low silica volume fraction, the particles arrange, for both systems, in small finite size nonconnected aggregates and the materials exhibit a solid‐like behavior independent of the local polymer‐fillers interactions suggesting that reinforcement is dominated by additional long range effects. At high silica volume fraction, a continuous connected network is created leading to a fast increase of reinforcement whose amplitude is then directly dependent on the strength of the local particle–particle interactions and lower with grafting likely due to deformation of grafted polymer. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Effects of organoclays on morphology and thermal and rheological properties of polystyrene and poly(methyl methacrylate) blends

Morphology, thermal and rheological properties of polymer‐organoclay composites prepared by melt‐blending of polystyrene (PS), poly(methyl methacrylate) (PMMA), and PS/PMMA blends with Cloisite® organoclays were examined by transmission electron microscopy, small‐angle X‐ray scattering, secondary ion mass spectroscopy, differential scanning calorimetry, and rheological techniques. Organoclay particles were finely dispersed and predominantly delaminated in PMMA‐clay composites, whereas organoclays formed micrometer‐sized aggregates in PS‐clay composites. In PS/PMMA blends, the majority of clay particles was concentrated in the PMMA phase and in the interfacial region between PS and PMMA. Although incompatible PS/PMMA blends remained phase‐separated after being melt‐blended with organoclays, the addition of organoclays resulted in a drastic reduction in the average microdomain sizes (from 1–1.5 μm to ca. 300–500 nm), indicating that organoclays partially compatibilized the immiscible PS/PMMA blends. The effect of surfactant (di‐methyl di‐octadecyl‐ammonia chloride), used in the preparation of organoclays, on the PS/PMMA miscibility was also investigated. The free surfactant was more compatible with PMMA than with PS; the surfactant was concentrated in PMMA and in the interfacial region of the blends. The microdomain size reduction resulting from the addition of organoclays was definitely more significant than that caused by adding the same amount of free surfactant without clay. The effect of organoclays on the rheological properties was insignificant in all tested systems, suggesting weak interactions between the clay particles and the polymer matrix. In the PS system, PMMA, and organoclay the extent of clay exfoliation and the resultant properties are controlled by the compatibility between the polymer matrix and the surfactant rather than by interactions between the polymer and the clay surface. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 44–54, 2003     

Studies on preparation of HDPE/CB composites including a novel oriented structure by the microwave heating and their characterization

Microwave heating has several advantages over traditional methods of heating, including rapid and uniform heating, greater penetration depth of heat into material, lower power costs and selective heating within the material and so on. In this paper, effects of microwave heating on the properties of high‐density polyethylene/carbon black (HDPE/CB) composites were studied. The results show that the HDPE/CB composites can be heated via microwave irradiation, and composites with different CB concentration exhibit different microwave heatability. The 20 wt% CB composites have the most rapid heating rate, and its temperature reaches 78°C after 10 sec, and 159°C after 150 sec, respectively. Meanwhile, microwave heating improves the mechanical properties of HDPE/CB composites. Scanning Electron Microscopy (SEM) analysis shows a better combination between CB particles and HDPE after microwave irradiation. Furthermore, selective heating of microwave was used to prepare a novel oriented structure, which the core layer has preferential orientation and the surface layer has little orientation. Characterization of the novel oriented structure was also studied. Wide angle X‐ray diffraction (WAXD) analysis of 25 wt% CB composites with the novel oriented structure shows that the diffraction peaks of the surface layer are obviously weaker than those of the core layer, which indicates that orientation in the core layer is more intensive than that in the surface layer. The novel oriented structure is different to the traditional skin‐core structure, in which the surface layer has preferential orientation and the core layer has little orientation. Copyright © 2009 John Wiley & Sons, Ltd.     

Noncovalent functionalization of multiwalled carbon nanotubes using graft copolymer with naphthalene and its application as a reinforcing filler for poly(styrene‐co‐acrylonitrile)

A new compatibilizer, poly(vinyl benzyloxy ethyl naphthalene)‐graft‐poly(methyl methacrylate), for poly(styrene‐co‐acrylonirile) (SAN)/multi‐walled carbon nanotubes (MWCNTs) composites was synthesized. It has been identified that naphthalene unit in backbone of compatibilizer interacts with MWCNTs via π? π interaction and that the PMMA graft of the compatibilizer is miscible with the SAN matrix. When a small amount of compatibilizer was added to SAN/MWCNT composites, MWCNTs were more homogeneously dispersed in SAN matrix than the case without compatibilizer, indicating that the compatibilizer improves the compatibility between SAN and MWCNTs. As a consequence, mechanical and electrical properties of the composites with compatibilizer were largely improved as compared with those of composites without compatibilizer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 4184–4191, 2010     

电响应聚合物薄膜的表面图案化

研究了炭黑(CB)和石墨(GP)填充高密度聚乙烯(HDPE)复合体系的动态流变行为.发现高填料含量时出现似固体行为,并认为它归因于无机粒子网络逾渗结构的形成.在相同聚合物基体条件下,粒子种类和粒子几何参数(粒子形状、大小、粒径分布)对低频区域流变行为、流变参数的逾渗行为和逾渗阈值(φc)有决定性影响,且种类的影响相比于粒子几何参数更为显著.此外,高表面活性及高比表面积(大径厚比、小尺寸)粒子填充体系具有较低的φc.     

粒子填充HDPE复合体系动态流变行为研究

研究了炭黑(CB)和石墨(GP)填充高密度聚乙烯(HDPE)复合体系的动态流变行为.发现高填料含量时出现似固体行为,并认为它归因于无机粒子网络逾渗结构的形成.在相同聚合物基体条件下,粒子种类和粒子几何参数(粒子形状、大小、粒径分布)对低频区域流变行为、流变参数的逾渗行为和逾渗阈值(φ_c)有决定性影响,且种类的影响相比于粒子几何参数更为显著.此外,高表面活性及高比表面积(大径厚比、小尺寸)粒子填充体系具有较低的φ_c.     

Processing and morphological development of carbon black filled conducting blends using a binary host of poly(styrene co‐acrylonitrile) and poly(styrene)

The effects of host/filler interactions, processing, and morphological development of low percolation threshold (Φ_c) conducting blends were investigated. It was found that the value of Φ_c was dramatically reduced by the isolation of the carbon black (CB) conducting filler at the cocontinuous interface of a binary poly(styrene) (PS) and poly(styrene co‐acrylonitrile) (SAN) insulating host, resulting in a multiple percolation effect. Accumulation of the filler at the interface was possible due to the incompatibility of the CB filler with the PS phase and partial compatibility with the SAN phase. The best results were obtained by initially dispersing the CB in the PS phase during melt‐ blending, followed by the addition of the SAN phase. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3106–3119, 2000     

Mechanistic model for deformation of polymer nanocomposite melts under large amplitude shear

We report the mechanical response of a model nanocomposite system of poly(styrene) (PS)-silica to large-amplitude oscillatory shear deformations. Nonlinear behavior of PS nanocomposites is discussed with the changes in particle dispersion upon deformation to provide a complete physical picture of their mechanical properties. The elastic stresses for the particle and polymer are resolved by decomposing the total stress into its purely elastic and viscous components for composites at different strain levels within a cycle of deformation. We propose a mechanistic model which captures the deformation of particles and polymer networks at small and large strains, respectively. We show, for the first time, that chain stretching in a polymer nanocomposite obtained in large amplitude oscillatory deformation is in good agreement with the nonlinear chain deformation theory of polymeric networks. © 2013 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Fabrication and electrical conductivity of poly(methyl methacrylate) (PMMA)/carbon black (CB) composites: comparison between an ordered carbon black nanowire-like segregated structure and a randomly dispersed carbon black nanostructure

Poly(methyl methacrylate) (PMMA)/carbon black (CB) composites were fabricated using two different mixing methods: (1) mechanical mixing and (2) solution mixing of the precursors, followed by compression molding. The microstructures obtained were examined by optical and scanning electron microscopy. Electrical properties were measured using impedance spectroscopy over a wide frequency range (10(-3) to +10(9) Hz). With the mechanical mixing method, a segregated structure is produced with PMMA particles forming faceted grains with carbon black particles aligning to form a network of 3D-interconnected nanowires. This microstructure allows percolation to occur at a low volume fraction of 0.26 vol % CB. In contrast, specimens made by the solution method have a microstructure where carbon black is distributed more randomly throughout the bulk, and thus, the percolation threshold is higher (2.7 vol % CB). The electrical properties of the PMMA/CB composites fabricated by the mechanical mixing method are comparable to those obtained with single-wall nanotubes as fillers.