Toughness enhancements in poly(methyl methacrylate) by addition of oriented multiwall carbon nanotubes

The mechanical properties of multiwall carbon nanotube (MWNT)/poly(methyl methacrylate) (PMMA) nanocomposites were studied as a function of nanotube orientation, length, concentration, and type. Orientation and dispersion were assessed by electron microscopy. A processing parameter study revealed the robust nature of fabricating nanotube/PMMA nanocomposites. An optimal set of extrusion conditions was found for minimizing the aggregate size in single‐wall carbon nanotube (SWNT)/PMMA nanocomposites; this set was also used for the fabrication of the MWNT/PMMA composites. Good dispersion was achieved for MWNTs in PMMA at 0.1–10 wt % loading levels (with the best dispersions at the lower loading levels). The orientation of MWNTs in PMMA proved to be the only way to substantially toughen the nanocomposite. A level of 1 wt % MWNTs in PMMA (oriented nanocomposite) exhibited the largest increase in tensile toughness with a 170% improvement over oriented PMMA. Increases in the modulus and yield strength were not nearly as pronounced (and occurred only at the highest loading of MWNTs, which was 10 wt %) with increases of 38 and 25%, respectively. A failure mechanism was proposed in which orientation of the MWNTs (normal to the direction of craze propagation and crack development) enabled them to toughen the brittle PMMA by bridging cracks that developed (via craze precursors) during the tensile test. None of the nanotube/PMMA composites showed mechanical properties close to the values expected from simple rule of mixture and orientation considerations. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2690–2702, 2004     

Poly(methyl methacrylate)/multiwalled carbon nanotube microspheres fabricated via in‐situ dispersion polymerization

Poly(methyl methacrylate)/multiwalled carbon nanotube (PMMA/MWCNT) microspheres were successfully prepared by in situ dispersion polymerization in an alcohol phase in which the acid‐treated MWCNTs were dispersed before polymerization. The PMMA and PMMA/MWCNT microspheres were monodisperse. The diameters of the microspheres decreased from about 11.6–6.0 μm as the MWCNT content was increased from 0 to 0.03 wt %. The morphology of the PMMA/MWCNT microspheres was investigated by scanning electron microscopy, atomic force microscopy, and transmission electron microscopy, and the experimental results showed that the MWCNTs were present both in the interior and on the surface of the microspheres. The synthesized PMMA/MWCNT microspheres were also characterized by electrical resistance measurements to analyze their electrical conductivity. They showed electrorheological (ER) fluid characteristics when they were dispersed in silicone oil. Their ER properties were confirmed by using optical microscopy to examine a suspension of the PMMA/MWCNT microspheres dispersed in insulating silicone oil to which an electric field of 2.5 kV/cm was applied. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 182–189, 2008     

Self‐Regulation in Flow‐Induced Structure Formation of Polypropylene

Flow‐induced structure formation is investigated with in situ wide‐angle X‐ray diffraction with high acquisition rate (30 Hz) using isotactic polypropylene in a piston‐driven slit flow with high wall shear rates (up to ≈900 s⁻¹). We focus on crystallization within the shear layers that form in the high shear rate regions near the walls. Remarkably, the kinetics of the crystallization process show no dependence on either flow rate or flow time; the crystallization progresses identically regardless. Stronger or longer flows only increase the thickness of the layers. A conceptual model is proposed to explain the phenomenon. Above a certain threshold, the number of shish‐kebabs formed affects the rheology such that further structure formation is halted. The critical amount is reached already within 0.1 s under the current flow conditions. The change in rheology is hypothesized to be a consequence of the “hairy” nature of shish. Our results have large implications for process modelling, since they suggest that for injection molding type flows, crystallization kinetics can be considered independent of deformation history.

     

Crystallization behavior and morphological development of isotactic polypropylene with an aryl amide derivative as β‐form nucleating agent

This article reports crystallization behaviors of isotactic polypropylene (iPP) with an aryl amide derivative (TMB‐5) as β‐form nucleating agent. The effects of nucleating agent concentration, thermal history and assemble morphology of nucleating agent on the crystallization behaviors of iPP were studied by differential scanning calorimetry, X‐ray diffraction, and polarized optical microscopy. The results indicated that the TMB‐5 concentration should surpass a threshold value to get products rich in β‐iPP. The diverse morphologies of TMB‐5 are determined by nucleating agent concentration and crystallization condition. At higher concentrations, the recrystallized TMB‐5 aggregates into needle‐like structure, which induces mixed polymorphic phases on the lateral surface and large amount of β modification around the tip. High β nucleation efficiency was obtained at the lowest studied crystallization temperature, which is desirable for real molding process. TMB‐5 prefers to recrystallize from the melt at higher concentration and lower crystallization temperature. The difference in solubility, pertinent to concentration and crystallization temperature, determined the distinct crystallization behaviors of iPP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1725–1733, 2008     

AC and DC percolative conductivity of single wall carbon nanotube polymer composites

The equations needed to correctly interpret both AC and DC conductivity results of single wall carbon nanotube (SWNT) polymer composites and the scaling of these results onto a single master curve are presented. Brief discussions on the factors that determine the critical volume fraction (?_c) and the percolation exponent (t) are also given. The results for a series of SWNT–polyimide composites are presented and the parameters obtained from fitting these results are discussed. The critical volume fraction for electrical percolation of the present composite was about 0.0005. Results obtained from previous work on SWNT (MWNT)–polymer composites and other percolation systems and the modeling (interpretation) of these results are also discussed and compared. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3273–3287, 2005     

Deposition and characterization of Langmuir‐Blodgett films of cadmium arachidate/SWCNTs composites

The incorporation of single‐wall carbon nanotubes (SWCNTs) in cadmium arachidate film by means of the Langmuir‐Blodgett (LB) technique was investigated as a function of arachidic acid/SWCNT mass ratio at the air/water interface and in Langmuir‐Blodgett films. The behaviour at the air/water interface shows that SWCNTs act as an independent phase with respect to the cadmium arachidate. Deposition conditions are optimized when the weight ratio between the arachidic acid (AA) and SWCNTs is in the range 0.018:1 to 1:1. The general order of the LB multilayered structure was destroyed by the progressive density increase in SWCNT quantity as evidenced by X‐ray reflectivity (XRR) analysis. Scanning electron microscopy images indicated that when a multilayered structure was formed its layers consisted of SWCNT bundles stacked one over the other. Copyright © 2006 John Wiley & Sons, Ltd.     

Synthesis,characterization, and electrical properties of polypyrrole/multiwalled carbon nanotube composites

Size‐controllable polypyrrole (PPy)/multiwalled carbon nanotube (MWCNT) composites have been synthesized by in situ chemical oxidation polymerization directed by various concentrations of cationic surfactant cetyltrimethylammonium bromide (CTAB). Raman spectra, FTIR, SEM, and TEM were used to characterize their structure and morphology. These results showed that the composites are core (MWCNT)–shell (PPy) tubular structures with the thickness of the PPy layer in the range of 20–40 nm, depending on the concentration of CTAB. Raman and FTIR spectra of the composites are almost identical to those of PPy alone. The electrical conductivities of these composites are 1–2 orders of magnitude higher than those of PPy without MWCNTs. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6449–6457, 2006     

Effects of multiwalled carbon nanotube on holographic polymer dispersed liquid crystal

The morphology and electro‐optical performance of holographic polymer dispersed liquid crystal (HPDLC) were investigated with the addition of multiwalled carbon nanotube (CNT), both pristine and chemically modified one (CNT‐C?C). With the addition of CNT, the diffraction efficiency increased and showed a maximum at 0.6% while nucleation was delayed due to the increased mixture viscosity. Film was driven only with CNT due to the induced local electric field of polymer to overcome the threshold resistance. Among the two types of CNT, chemically modified one gave finer CNT dispersion, lower mixture viscosity, larger liquid crystal (LC) droplet, higher diffraction efficiency, and shorter response time while the pristine CNT decreased the driving voltage. Copyright © 2010 John Wiley & Sons, Ltd.     

Morphological analysis of photocured polyurethane acrylate networks. Correlation with viscoelastic properties

In this paper, we investigate the final morphology of photocured polyurethane acrylates based on polypropylene oxide by means of Transmission Electron Microscopy (TEM), Small Angle X‐ray Scattering (SAXS), and dynamic mechanical measurements. Two interrelated structural features on two different size scales can occur in these systems. TEM analysis demonstrates the presence of inhomogeneities on the length scale of 10–200 manometers, mostly constituted by clusters of small hard units (diacrylated diisocyanate) connected by polyacrylate chains. The bimodal shape of the dynamic mechanical relaxation spectra corroborates this two‐phase structure. Besides, a suborganization of the reacted diisocyanate hard segments inside the polyurethane acrylate matrix is revealed by SAXS measurements, depending on the nature of the hydroxylacrylate used for the synthesis of the precursor. Finally, UV‐exposure time is found to induce modifications on the viscoelastic properties of the final network, even at high double‐bond conversion: this effect can be due to a postreaction and to an increase of the crosslinking density inside the hard segments domains. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 919–937, 1999     

Growth Actuated Bending and Twisting of Single Crystals

Crystals of a variety of substances including elements, minerals, simple salts, organic molecular crystals, and high polymers forgo long‐range translational order by twisting and bending as they grow. These deviations have been observed in crystals ranging in size from nanometers to centimeters. How and why so many materials choose dramatic non‐crystallographic distortions is analyzed, with an emphasis on crystal chemistries that give rise to stresses operating either on surfaces of crystallites or within the bulk.     

Structure and morphology development in syndiotactic polypropylene during isothermal crystallization and subsequent melting

Structure and morphology development during the isothermal crystallization and subsequent melting of syndiotactic polypropylene (sPP) was studied with differential scanning calorimetry (DSC), time‐resolved simultaneous small‐angle X‐ray scattering (SAXS), and wide‐angle X‐ray diffraction (WAXD) methods with synchrotron radiation. The morphology of sPP isothermally crystallized at 100 °C for 3 h was also characterized with transmission electron microscopy (TEM). Time‐ and temperature‐dependent parameters such as the long period (L), crystal lamellar thickness (l_c), amorphous layer thickness (l_a), scattering invariant (Q), crystallinity (X_c), lateral crystal sizes (L₂₀₀ and L₀₁₀), and unit cell dimensions (a and b) were extracted from the SAXS and WAXD data. Results indicate that the decreases in L and l_c with time are probably due to the formation of thinner crystal lamellae, and the decreases in a and b are due to crystal perfection. The changes in the morphological parameters (Q, X_c, L, and l_c) during subsequent melting exhibited a two‐stage process that was consistent with the multiple melting peaks observed in DSC. The two high‐temperature peaks can be attributed to the melting of primary lamellae (at lower temperatures) and recrystallized lamellae (at higher temperatures). An additional minor peak, located at the lowest temperature, was also visible and was related to the melting of thin and defective secondary lamellae. TEM results are consistent with the SAXS data, which supports the assignment of the larger value (l₁) from the correlation function analysis as l_c. WAXD showed that the thermal expansion was greater along the b axis than the a axis during melting. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2982–2995, 2001     

Crystal Orientation Behavior of a Poly(vinylidene fluoride)/Nylon 11 Blend

The oriented crystallization of poly(vinylidene fluoride) (PVDF) in stretched films of a PVDF/nylon 11 blend was investigated. At low crystallization temperature the c‐axis of the PVDF α‐form was oriented to the orientation axis of the nylon 11 matrix, but c‐axis orientation gradually changed to a‐axis orientation upon increasing the crystallization temperature. Under all crystallization conditions studied, considerable amounts of PVDF in its β‐form with c‐axis orientation were produced as well.

Phase morphology of a stretched film of PVDF/nylon 11 blend observed with confocal laser scanning microscopy.     

多壁碳纳米管/玻璃纤维/含邻苯二甲腈的苯并噁嗪树脂复合材料的电学与力学性质(英文)

采用溶液共混法及层压成型的方法制备了多壁碳纳米管/玻璃纤维/含双邻苯二甲腈的苯并噁嗪树脂复合材料,并考察了该纳米复合材料的力学及电学性质。材料的渗滤阀值为碳纳米管含量为0.7%,此时,材料也表现出最好的机械性能。通过扫描电镜对材料的断面进行了考察,发现在碳纳米管含量为0.7%时形成了网状结构,因此此时复合材料表现出最好的电学及力学性质。复合材料在碳纳米管含量低于7%时具有很低的吸水性。     

Flexural properties of fiber‐reinforced polypropylene composites with and without a transcrystalline layer

The flexural properties of isotactic polypropylene (PP) matrix composites reinforced with 5–30 vol% of unidirectional pitch‐based carbon, polyacrylonitrile (PAN)‐based carbon, e‐glass or aramid fibers were measured using both static and dynamic test methods. Previous research has shown that these pitch‐based carbon and aramid fibers are capable of densely nucleating PP crystals at the fiber surface, leading to the growth of an oriented interphase termed a “transcrystalline layer” (TCL), while the e‐glass and PAN‐based carbon fibers show no nucleating ability. The PP matrices examined included unmodified homopolymers, nucleated homopolymers and PP grafted with maleic anhydride (MA). The composites based on the unmodified PP homopolymers all exhibited poor fiber/matrix adhesion, regardless of fiber type and presence or absence of a TCL. The addition of nucleating agent to the PP matrix had no measurable effect on either the amount of TCL material in pitch‐based carbon‐fiber‐reinforced composites, as measured by wide‐angle X‐ray scattering, WAXS, or the static flexural properties of the composites reinforced with either type of carbon fiber. However, MA grafting reduced the transcrystalline fraction of the matrix in pitch‐based carbon‐fiber‐reinforced composites; at the highest level of MA grafting, the TCL was completely suppressed. In addition, high levels of MA grafting improved the transverse flexural modulus of the composites containing both types of carbon fibers, and reduced the extent of fiber pull‐out, indicating an improvement in fiber/matrix adhesion. Copyright © 1999 John Wiley & Sons, Ltd.     

Mechanistic Investigation into the Unique Orientation Textures of Poly(vinylidene fluoride) in Blends with Nylon 11

Self‐seeded crystallization experiments were carried out to detect the mechanism of the unique orientation behavior of poly(vinylidene fluoride) (PVDF) in oriented PVDF/nylon 11 blends. It was found that primary nuclei have no effects on the final orientation textures adopted by PVDF. The results show that the PVDF crystal orientation in the oriented blends is determined in the early stage of crystal growth, thus a trans crystallization mechanism is preferred.

Isothermal crystallization kinetics for the self‐seeded and non‐self‐seeded crystallization at 145 °C.     

Influence of Tourmaline on Negative Air Ion Emitting Property of Poly(ethylene terephthalate)

Poly(ethylene terephthalate) (PET) fibers containing 2 wt% tourmaline powder were found to emit an average 5100 particles/cc negative air ions under frictional conditions, much higher than that of pure poly(ethylene terephthalate) fibers which emitted an average 200 particles/cc negative air ions, but the emitted negative air ions were reduced to 4400 particles/cc when poly(ethylene terephthalate) fibers contained 4 wt% tourmaline powder. In order to understand the influence of tourmaline powder on the negative air ion emitting property of the poly(ethylene terephthalate) fibers, scanning electron microscopy (SEM) morphology, energy dispersive X‐rays (EDX) and wide angle X‐ray diffraction (WAXD) analysis of the PET/tourmaline fiber specimens were performed. Possible reasons are proposed to account for the interesting negative air ion emitting property of the PET/tourmaline fiber specimens. Aggregates of tourmaline powder occurred in the PET matrix, which caused a reduction of the breaking tenacity of the PET/tourmaline fibers.     

Morphological,rheological, and mechanical properties of ethylene propylene diene monomer/carboxylated styrene-butadiene rubber/multiwall carbon nanotube nanocomposites

Abstract

A hybrid nanocomposite based on ethylene propylene diene monomer/carboxylated styrene-butadiene rubber (EPDM/XSBR) blend with different concentrations (0–7 phr) of multiwall carbon nanotube (MWCNT) was prepared on a two-roll mill. The role of grafted maleic anhydride (EPDM-g-MA) as compatibilizer and the effect of different concentrations of MWCNT on mechanical properties, morphology, rheological and curing characteristics of nanocomposites were investigated. The curing behavior of the prepared nanocomposites was studied using a rheometer. Also, the microstructure of nanocomposites was observed using TEM. By increasing the MWCNT concentration in the compatible blends, the curing time and scorch time of the blends decreased, while the maximum and minimum torque increased. Failure surface morphology studies showed that the existence of EPDM-g-MAH compatibilizer improved the distribution of MWCNT within the polymer matrix and uniform distribution of MWCNT with a small amount of aggregation was obtained. On the other hand, the presence of MWCNT in the matrix led to a sharper surface of the fracture. Also, mechanical properties such as modulus, tensile strength, hardness, fatigue, resilience and elongation-at-break for compatible EPDM/XSBR nanocomposite showed better results than those for incompatible composite.     

Morphological reorganization and mechanical enhancement in multilayered polyethylene/polypropylene films by layer multiplication or mild annealing

Shortly after processing, Polyethylene/Polypropylene (PE/PP) multilayer films demonstrate an increase in tensile modulus and other mechanical properties when the individual layer thickness is below 0.5 µm. Subsequent annealing at 60 °C for 16 h brings the properties of all other samples to similar values. WAXD characterization of the layered films identified a prevalence of mesophase in the thicker PP layers. In samples with increased layer numerosity or subjected to annealing, WAXD detected its conversion to α crystalline phase that correlates with improved mechanical properties. SSNMR and DSC detailed the defective nature of α iPP crystallites. Comonomers, detected by NMR in the commercial polymers used for the films, are the source of “tunable disorder” that dictates the formation of the PP mesophase and the low temperature of conversion to the mechanically stronger defective α phase. Soft intrafilm layer interfaces instead enable nucleation and localized polymer chain rearrangement even without annealing. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 520–531