Surface pressure and heat transfer measurements in a turbine cascade with unsteady oncoming wakes

Unsteady surface pressure and heat transfer have been measured on a blade of a linear turbine cascade exposed to unsteady oncoming wakes generated by moving cylinders on a squirrel cage device. The Reynolds number and the Strouhal number corresponded to the values in a real turbomachine. The periodic components of pressure and heat transfer showed clear response to the unsteady wakes. However, the distribution along the blade surface of both pressure and heat transfer coefficient changed very little from phase to phase. The heat transfer results have shown that the boundary layer on the pressure side remained laminar for all cases, but that the boundary layers on the suction side became transitional under the wake disturbance. With increasing wake-passing frequency, the start of the transition moved forward. Increasing the wake-passing frequency resulted in a significant increase in heat transfer along the whole blade surface including the portions where the boundary layers were nominally laminar.     

Experimental study of boundary-layer transition on an airfoil induced by periodically passing wake

 Hot-wire measurements are performed in boundary-layer flows developing on a NACA 0012 airfoil over which wakes pass periodically. The periodic wakes are generated by rotating circular cylinders clockwise or counterclockwise around the airfoil. The time- and phase-averaged mean streamwise velocities and turbulence fluctuations are measured to investigate the phenomena of wake-induced transition. Especially, the phase-averaged wall shear stresses are evaluated using a computational Preston tube method. The passing wakes significantly change the pressure distribution on the airfoil, which has influence on the transition process of the boundary layer. The orientation of the passing wake alters the pressure distribution in a different manner. Due to the passing wake, the turbulent patches are generated inside the laminar boundary layer on the airfoil, and the boundary layer becomes temporarily transitional. The patches propagate downstream at a speed smaller than the free-stream velocity and merge together further downstream. Relatively high values of phase-averaged turbulence fluctuations in the outer part of the boundary layer indicate the possibility that breakdown occurs in the outer layer away from the wall. It is confirmed that the phase-averaged mean velocity profile has two dips in the outer region of the transitional boundary layer for each passing cycle. Received: 12 February 2001 / Accepted: 6 July 2001 Published online: 23 November 2001     

Numerical Investigation of Unsteady Transitional Flows in Turbomachinery Components Based on a RANS Approach

This paper presents results of the numerical simulation of periodically unsteady flows with focus on turbomachinery applications. The unsteady CFD solver used for the simulations is based on the Reynolds averaged Navier–Stokes equations. The numerical scheme applies an extended version of the Spalart–Allmaras one-equation turbulence model coupled with a transition correlation. The first example of validation consists of boundary layer flow with separation bubble on a flat plate, both under steady and periodically unsteady main flow conditions. The investigation includes a variation of the major parameters Strouhal number, amplitude, and Reynolds number. The second, more complex test case consists of the flow through a cascade of turbine blades which is influenced by wakes periodically passing over the cascade. The computations were carried out for two different blade loadings. The results of the numerical simulations are discussed and compared with experimental data in detail. Special emphasis is given to the investigation of boundary layers with regard to transition, separation and reattachment under the influence of main flow unsteadiness. This revised version was published online in July 2006 with corrections to the Cover Date.     

Experimental study on the effect of unsteadiness on boundary layer development on a linear turbine cascade

 The results from an experimental investigation of unsteady boundary layer behavior on a linear turbine cascade are presented in this paper. To perform a detailed study on unsteady cascade aerodynamics and heat transfer, a new large-scale, high-subsonic research facility for simulating the periodic unsteady flow has been developed. It is capable of sequentially generating up to four different unsteady inlet flow conditions that lead to four different passing frequencies, wake structures, and freestream turbulence intensities. For a given Reynolds number, two different unsteady wake formations are utilized. Detailed unsteady boundary layer velocity. turbulence intensity, and pressure measurements are performed along the suction and pressure surfaces of one blade. The results display the transition and development of the boundary layer, ensemble-averaged velocity, and turbulence intensity. Received: 23 September 1996/Accepted: 19 February 1997     

Numerical simulation of unsteady blade row interactions induced by passing wakes

A numerical study of the unsteady phenomena resulting of periodic passing wakes is presented. An unsteady passing wake boundary condition is implemented in a three-dimensional Navier–Stokes code. Unsteady computations are performed to evaluate the capability of the code to simulate the rotor–stator interaction flow. The analysis of the flow structures shows the vortical disturbances and the migration of the incoming wakes through the blade passage. This physical analysis allows to separate the main origins of the losses.     

Transition mechanisms in laminar separation bubbles with and without incoming wakes and synthetic jet effects

Laminar separation and transition processes of the boundary layer developing under a strong adverse pressure gradient, typical of Ultra-High-Lift turbine profiles, have been experimentally investigated for a low Reynolds number case. The boundary layer development has been surveyed for different conditions: with steady inflow, with incoming wakes and with the synchronized forcing effects due to both incoming wakes and synthetic jet (zero net mass flow rate jet). In this latter case, the jet Strouhal number has been set equal to half the wake-reduced frequency to synchronize the unsteady forcing effects on the boundary layer. Measurements have been taken by means of a single-sensor hot-wire anemometer. For the steady inflow case, particle image velocimetry has been employed to visualize the large-scale vortical structures shed as a consequence of the Kelvin?CHelmholtz instability mechanism. For the unsteady inflow cases, a phase-locked ensemble averaging technique, synchronized with the wake and the synthetic jet frequencies, has been adopted to reconstruct the boundary layer space-time evolution. Results have been represented as color plots, for several time instants of the forcing effect period, in order to provide an overall view of the time-dependent transition and separation processes in terms of ensemble-averaged velocity and unresolved unsteadiness distributions. The phase-locked distributions of the unresolved unsteadiness allowed the identification of the instability mechanisms driving transition as well as the Kelvin?CHelmholtz structures that grow within the separated shear layer during the incoming wake interval and the synthetic jet operating period. Incoming wakes and synthetic jet effects in reducing and/or suppressing flow separation are investigated in depth.     

叶轮机内附面层流动与分离的某些研究进展

通过总结有关叶轮机内附面层的研究工作认为,周期性扫掠的上游尾迹改变了附面层的转捩方式,给附面层流动带来了强烈的非定常性,不同的尾迹强度和扫过频率决定了附面层内不同的时空结构; 此外,雷诺数、叶片负荷、表面粗糙度和来流条件等因素均能影响尾迹对附面层的非定常效应.随后总结了尾迹对附面层作用的机理, 并介绍了转捩模型的发展过程.最后提出了关于附面层研究方向的两个疑问,认为附面层分离后的复杂旋涡流场值得重点关注.      

The Effect of wake Turbulence Intensity on Transition in a Compressor Cascade

Direct numerical simulations of separating flow along a section at midspan of a low-pressure V103 compressor cascade with periodically incoming wakes were performed. By varying the strength of the wake, its influence on both boundary layer separation and bypass transition were examined. Due to the presence of small-scale three-dimensional fluctuations in the wakes, the flow along the pressure surface undergoes bypass transition. Only in the weak-wake case, the boundary layer reaches a nearly-separated state between impinging wakes. In all simulations, the flow along the suction surface was found to separate. In the simulation with the strong wakes, separation is intermittently suppressed as the periodically passing wakes managed to trigger turbulent spots upstream of the location of separation. As these turbulent spots convect downstream, they locally suppress separation.     

Calculation of the hydrodynamic interaction of blade cascades with consideration for the diffusion of unsteady wakes

A semianalytical method was developed to calculate the hydrodynamic interaction of two blade cascades moving relative to one another. The potential perturbation of the flow by the cascades and the vortex perturbation due to blade edge wakes are taken into account. Along with the steady wakes caused by boundary layer separation from the blade cascades, allowance is made of the unsteady wakes separating from the blade trailing edges because of change in velocity circulation on them. The unsteady wakes are calculated with allowance for their diffusion in the presence of flow viscosity using approximate boundarylayer theory. The method is implemented as a program for calculating the unsteady hydrodynamic characteristics of blade cascades on a personal computer. Examples of calculation and a comparison with experiment are given.     

An experimental investigation of unsteady turbulent-wake/boundary-layer interaction

An experimental investigation of unsteady-wake/boundary-layer interaction, similar to that occurring in turbomachinery, has been conducted in a specially modified wind tunnel. Unsteadiness in a turbomachine is periodic in nature, due to the relative motion of rotor and stator blades, resulting in travelling-wave disturbances that affect the blade boundary layers. In the experimental rig, travelling-wave disturbances were generated by a moving airfoil apparatus installed upstream of a flat plate to provide a two-dimensional model of a turbomachine stage. The boundary layer on the flat plate was tripped near the leading edge to generate a turbulent flow prior to interaction with the wakes, and measurements of velocity throughout the boundary layer were taken with a hot-wire probe. The Reynolds number, based on distance along the plate, ranged from 0.144×10⁵ to 1.44×10⁵, and all data were reduced through a process of ensemble averaging. Due to the nonlinear interactions with the boundary layer, the travelling discrete frequency wakes were found to decrease the shape factor of the velocity profile and to increase the level of turbulent fluctuations. Unlike the phase advance found with stationary-wave external disturbances, velocity profiles subject to the travelling wake fluctuations exhibited increasingly negative phase shifts from the free-stream towards the wall.     

Direct Computations of Boundary Layers Distorted by Migrating Wakes in a Linear Compressor Cascade

A Direct Numerical Simulation (DNS) of flow in the V103 Low-Pressure (LP) compressor cascade with incoming wakes was performed. The computational geometry was chosen largely in accordance with the setup of the experiments performed by Hilgenfeld and Pfitzner (J Turbomach 126:493–500, 2004) at the University of the Armed Forces in Munich. The computations were carried out on the NEC-SX8 in Stuttgart using 64 processors and 85 million grid points. The incoming wakes stemmed from a separate DNS of incompressible flow around a circular cylinder with a Reynolds number of Re _d  = 3300 (based on mean inflow velocity and cylinder diameter). The boundary layer along the suction surface of the blade was found to separate and roll up due to a Kelvin–Helmholtz instability triggered by the periodically passing wakes. Inside the rolls further transition to turbulence was found to occur. The boundary-layer flow along the pressure surface did not separate, instead it underwent by-pass transition.     

Coherent Structures Formation During Wake-Boundary Layer Interaction on a LP Turbine Blade

Particle Image Velocimetry (PIV) measurements have been analyzed in order to characterize the dynamics of coherent structures (eddies and streaks) within the suction side boundary layer of a low pressure turbine cascade perturbed by impinging wakes. To this end, the instantaneous flow fields at low Reynolds number and elevated free-stream turbulence intensity level (simulating the real condition of the blade row within the engine) were investigated in two orthogonal planes (a blade-to-blade and a wall-parallel plane). Proper Orthogonal Decomposition (POD) has been employed to filter the instantaneous flow maps allowing a better visualization of the structures involved in the transition process of the boundary layer. For the unsteady case properly selected POD modes have been also used to sort the instantaneous PIV images in the wake passage period. This procedure allows computing phase-averaged data and visualizing structures size and intensity in the different parts of the boundary layer during the different wake passage phases. The contributions to the whole shear stress due to the largest spanwise oriented scales at the leading and trailing boundaries of the wake-jet structures and those associated with streaky structures observed in the bulk of the wake are discussed. Instantaneous images in the wall-parallel plane are filtered with POD and they allow us to further highlight the occurrence of low and high speed traveling streaks (Klebanoff mode). The periodic advection along the suction side of the high turbulent content regions carried by the wakes anticipates both formation and sinuous instability of the streaks inside the boundary layer as compared with the steady case. The dynamics driving the breakdown of the streaks and the consequent formation of nuclei with high wall-normal vorticity have been found to be almost the same in the steady and the unsteady cases. Auto-correlation of the instantaneous images are also presented in order to highlight analogies and differences in the size and spacing of streaks in the two cases. These results are also compared with the available literature concerning simplified geometries (i.e flat plate) operating under steady inflow.     

A computational investigation of unsteady turbulent wake–boundary-layer interaction

The relative motion of rotor and stator blade rows in a turbomachine generates periodically unsteady flow on the blades due to travelling wake perturbations. To better understand the attendant wake–boundary-layer interaction a calculation procedure was developed to model the behaviour of this complex unsteady flow. Due to nonlinear interactions with the boundary layer, the travelling discrete frequency wakes were found to decrease the velocity profile shape factor. For the range of reduced frequencies examined (=0.33–9.33) the skin-friction coefficient was found to be frequency dependent. The calculated results for both steady and unsteady velocity profiles, and for skin friction compared well with experimental data. Although the agreement between measured and calculated velocity phase shift was poor, in both experimental and model results the negative phase shift throughout the boundary layer due to the travelling-wave fluctuations has been captured.     

低压涡轮内部流动及其气动设计研究进展

随着高空无人飞行器研究的不断升温, 高空低雷诺数条件下动力装置的研究越来越受到人们的重视.结合近年来国内外相关领域的研究工作, 对低雷诺数低压涡轮内部复杂流动机理的研究进展进行了介绍, 包括低雷诺数情况下低压涡轮内部非定常流动的特点, 叶片边界层分离及转捩现象机理, 上游周期性尾迹与下游叶片边界层相互作用机理等. 在此基础上给出了适合低雷诺数条件的低压涡轮气动设计方法:尾迹通过与边界层的相互作用, 能够抑制分离, 进而减小叶型损失, 在气动设计中有效引入非定常效应可以大幅度提高低压涡轮的气动负荷或降低气动损失, 最终达到提高性能的目的;数值及实验结果验证了这种设计方法的有效性.      

Large eddy simulations in low-pressure turbines: Effect of wakes at elevated free-stream turbulence

The transition of a separated shear layer over a flat plate, in the presence of periodic wakes and elevated free-stream turbulence (FST), is numerically investigated using Large Eddy Simulation (LES). The upper wall of the test section is inviscid and specifically contoured to impose a streamwise pressure distribution over the flat plate to simulate the suction surface of a low-pressure turbine (LPT) blade. Two different distributions representative of a ‘high-lift’ and an ‘ultra high-lift’ turbine blade are examined. Results obtained from the current LES compare favourably with the extensive experimental data previously obtained for these configurations. The LES results are then used to further investigate the flow physics involved in the transition process.In line with experimental experience, the benefit of wakes and FST obtained by suppressing the separation bubble, is more pronounced in ‘ultra high-lift’ design when compared to the ‘high-lift’ design. Stronger ‘Klebanoff streaks’ are formed in the presence of wakes when compared to the streaks due to FST alone. These streaks promoted much early transition. The weak Klebanoff streaks due to FST continued to trigger transition in between the wake passing cycles.The experimental inference regarding the origin of Klebanoff streaks at the leading edge has been confirmed by the current simulations. While the wake convects at local free-stream velocity, its impression in the boundary layer in the form of streaks convects much slowly. The ‘part-span’ Kelvin–Helmholtz structures, which were observed in the experiments when the wake passes over the separation bubble, are also captured. The non-phase averaged space-time plots manifest that reattachment is a localized process across the span unlike the impression of global reattachment portrayed by phase averaging.     

Analysis of DNS and LES of Flow in a Low Pressure Turbine Cascade with Incoming Wakes and Comparison with Experiments

The flow around a low-pressure turbine rotor blade with incoming periodic wakes is computed by means of DNS and LES. The latter adopts a dynamic sub-grid-scale model. The computed results are compared with time-averaged and instantaneous measured quantities. The simulation sreveal the presence of elongated flow structures, stemming from the incoming wake vorticity, which interact with the pressure side boundary layer. As the wake approaches the upstream half of the suction side, its vortical structures are stretched and align with the main flow, resulting in an impingement at virtually zero angle of attack. Periodically, in the absence of impinging wakes, the laminar suction side boundary layer separates in the adverse pressure gradient region. Flow in the laminar separation bubble is found to undergo transition via a Kelvin–Helmholtz instability. Subsequent impingement of the wake inhibits separation and thus promotes boundary layer reattachment. LES provides a fair reproduction of the DNS results both in terms of instantaneous, phase-averaged, and time-averaged flow fields with a considerable reduction in computational effort. This revised version was published online in July 2006 with corrections to the Cover Date.     

Experimental study of the boundary layer over an airfoil in plunging motion

This is an experimental study on the boundary layer over an airfoil under steady and unsteady conditions.It specifically deals with the effect of plunging oscillation on the laminar/turbulent characteristics of the boundary layer.The wind tunnel measurements involved surfacemounted hot-film sensors and boundary-layer rake.The experiments were conducted at Reynolds numbers of 0.42×10 6 to 0.84 × 10 6 and the reduced frequency was varied from 0.01 to 0.11.The results of the quasi-wall-shear stress as well as the boundary layer velocity profiles provided important information about the state of the boundary layer over the suction surface of the airfoil in both static and dynamic cases.For the static tests,boundary layer transition occurred through a laminar separation bubble.By increasing the angle of attack,disturbances and the transition location moved toward the leading edge.For the dynamic tests,earlier transition occurred with increasing rather than decreasing effective angle of attack.The mean angle of attack and the oscillating parameters significantly affected the state of the boundary layer.By increasing the reduced frequency,the boundary layer transition was promoted to the upstroke portion of the equivalent angle of attack,but the quasi skin friction coefficient was decreased.     

Dynamic wind loads and wake characteristics of a wind turbine model in an atmospheric boundary layer wind

An experimental study was conducted to characterize the dynamic wind loads and evolution of the unsteady vortex and turbulent flow structures in the near wake of a horizontal axis wind turbine model placed in an atmospheric boundary layer wind tunnel. In addition to measuring dynamic wind loads (i.e., aerodynamic forces and bending moments) acting on the wind turbine model by using a high-sensitive force-moment sensor unit, a high-resolution digital particle image velocimetry (PIV) system was used to achieve flow field measurements to quantify the characteristics of the turbulent vortex flow in the near wake of the wind turbine model. Besides conducting “free-run” PIV measurements to determine the ensemble-averaged statistics of the flow quantities such as mean velocity, Reynolds stress, and turbulence kinetic energy (TKE) distributions in the wake flow, “phase-locked” PIV measurements were also performed to elucidate further details about evolution of the unsteady vortex structures in the wake flow in relation to the position of the rotating turbine blades. The effects of the tip-speed-ratio of the wind turbine model on the dynamic wind loads and wake flow characteristics were quantified in the terms of the variations of the aerodynamic thrust and bending moment coefficients of the wind turbine model, the evolution of the helical tip vortices and the unsteady vortices shedding from the blade roots and turbine nacelle, the deceleration of the incoming airflows after passing the rotation disk of the turbine blades, the TKE and Reynolds stress distributions in the near wake of the wind turbine model. The detailed flow field measurements were correlated with the dynamic wind load measurements to elucidate underlying physics in order to gain further insight into the characteristics of the dynamic wind loads and turbulent vortex flows in the wakes of wind turbines for the optimal design of the wind turbines operating in atmospheric boundary layer winds.