Biodegradable network elastomeric polyesters from multifunctional aromatic carboxylic acids and poly(ϵ‐caprolactone) diols

Novel biodegradable network polyesters were prepared from multifunctional aromatic carboxylic acids [trimesic acid (Y), pyromellic acid (X), and mellic acid (Y_M)] and poly(?‐caprolactone) (PCL) diols with molecular weights of 530, 1250, and 2000. Prepolymers prepared by a melt polycondensation method were cast from dimethylformamide solutions and postpolymerized at 220 °C for various times to form a network. The resultant films were transparent, flexible, and insoluble in organic solvents. The network polyesters obtained were characterized by infrared absorption spectra, wide‐angle X‐ray diffraction analysis, density measurements, differential scanning calorimetry, thermomechanical analysis, and tensile testing. Some network polyester films, including YPCL_1250, XPCL₁₂₅₀, and Y_MPCL₂₀₀₀, showed elastomeric properties with high ultimate elongation and low tensile modulus. The enzymatic degradation was measured by the weight loss of the network polyester films in a buffer solution with Rhizopus delemar lipase at 37 °C. The degree and rate of degradation increased with the increasing molecular weight of the PCL diols, but they decreased in the order of YPCL > XPCL > Y_MPCL because of the increase in the crosslinking densities of the network films. The degraded products after enzymatic degradation showed that the ester linkage of the PCL component and the aromatic ester linkage between Y and PCL diols were hydrolyzed. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4523–4529, 2002     

Poly(epsilon-caprolactone)/chitin and poly(epsilon-caprolactone)/chitosan blend films with compositional gradients: fabrication and their biodegradability

Poly(epsilon-caprolactone) (PCL)/chitin and PCL/chitosan blend films with compositional gradients were successfully fabricated by a dissolution/diffusion method; that is, repeatedly pouring the PCL/chitin (or PCL/chitosan) blend solutions, with variable composition, onto polysaccharide layers. The compositional gradient structure in the resulting films was characterized by polarized optic microscopy, ATR-FT-IR and trans-FT-IR microscopic spectroscopy. Enzymatic degradability of the PCL/chitin and PCL/chitosan blend films with compositional gradients in the presence of lysozyme was compared with those of homogeneous films and two-layer films. It was found that the degradation rate of PCL/chitin blend films with a compositional gradient was far lower than that of the neat chitin film, whereas the degradation rate of PCL/chitosan blend films with a compositional gradient was close to that of the neat chitosan film. The suppression of the chitosan crystallization, which accelerates the enzymatic degradation, at the surface of PCL/chitosan films with a compositional gradient was much more severe than that for PCL/chitin films with a compositional gradient.     

Effects of multi-arm structure on crystallization and biodegradation of star-shaped poly(epsilon-caprolactone)

Star-shaped PCL with one to five arms were synthesized by ROP. They have the same crystal structure as linear PCL, indicating that the central cores are located in amorphous regions. The influence of arm length and number on crystallization and melting behavior were studied by DSC, POM, and through the Avrami equation. A model is proposed to analyze the enzymatic degradation process of star-shaped polymers. The multi-arm structure and the limitation of the central cores on the chain mobility of each arm are considered to be the primary factors influencing the characteristic crystallization and enzymatic degradation behavior of star-shaped PCLs.     

Poly(epsilon-caprolactone) biomaterial sterilized by E-beam irradiation

The effects of ionizing radiation (electron beam) on poly(epsilon-caprolactone) (PCL) were studied by analyzing changes in viscosity-average and weight-average molecular weight and radius of gyration, and by performing sol-gel analysis and swelling tests. Samples were irradiated under various conditions: solid and molten PCL in the presence or absence of air. The overall efficiency of crosslinking is higher for samples irradiated in the molten state than in the solid state, and is reduced in the presence of oxygen. Based on three kinds of experiments (molecular weight dependence on the dose in the pre-gelation region, sol-gel analysis, and swelling study), radiation-chemical yields of intermolecular crosslinking and scission were determined and are discussed in terms of the mechanism of radiation-induced reactions in PCL. Properties of the gels formed by high-dose irradiation and mechanical properties of irradiated PCL were analyzed. Irradiation causes an increase in the compression modulus of PCL. This process occurs at the pre-gelation stage and continues in the gel-containing system. We have demonstrated, for the first time, that irradiation of solid PCL is accompanied by a pronounced post-effect, which manifests itself by changes in the average molecular weight. EPR data indicate that this effect, at least in part, is caused by the presence of long-lived radicals trapped in the crystalline regions. Irradiation with the sterilizing dose does not cause a statistically significant change in the biocompatibility of PCL after subsequent storage for 79 d, as determined by preliminary osteoblast vitality tests.     

Micro construction of poly(epsilon-caprolactone)/poly(L-lactic acid) blend film by solution casting under microwave irradiation

The micro construction of poly(epsilon-caprolactone) (PCL) and poly(L-lactic acid) (PLLA) blend films fabricated by solution casting under microwave irradiation was investigated by selective enzymatic degradation and scanning electron microscopy (SEM). The results were totally different from the blends obtained by conventional methods. The blend was more homogeneous and the PCL continuous phase more compact as no spherulites and tiny zone separation were observed from the film surface and no PCL network was observed inside the film, and the degradation of a PCL plank by Pseudomonas lipase was significantly retarded. The distributed PLLA micro spheres were enlarged and amorphous. The thermal behavior of the blend by microwave heating revealed that PCL and PLLA underwent a melting process, which induced the variations of the PCL phase and PLLA spheres. The weight loss caused by degradation of the PCL/PLLA blend obtained by conventional methods (B50c) is greater than that of the blend obtained by microwave methods (B50m), which reflects the change in morphology from a loose PCL network (B50c) to a dense PCL plank (B50m).     

Correlation between chemical and solid-state structures and enzymatic hydrolysis in novel biodegradable polyesters. The case of poly(propylene alkanedicarboxylate)s

A series of seven fast-biodegrading aliphatic polyesters were prepared from 1,3-propanediol and aliphatic diacids with increasing number of methylene units (x). Melting points decreased from PPSu to PPAd and then increased again to PPAz and PPSeb. Crystallization rates and thermal stability increased steadily with increasing x. Glass transition temperatures decreased steadily to PPPim and subsequently increased. Enzymatic degradation of the polymers in the presence of a mixture of Rhizopus delemar and Pseudomonas cepacia lipases was much faster than that of poly(epsilon-caprolactone). All the polyester specimens were almost disintegrated within 36 h. PPSub exhibited the fastest enzymatic hydrolysis rates, PPAd and PPSuc the slowest.     

Microspheres made of poly(epsilon-caprolactone)-based amphiphilic copolymers: potential in sustained delivery of proteins

Microspheres of amphiphilic multi-block poly(ester-ether)s (PEE)s and poly(ester-ether-amide)s (PEEA)s based on poly(epsilon-caprolactone) (PCL) were investigated as delivery systems for proteins. The interest was mainly focused on the effect of their molecular structure and composition on the overall properties of the microspheres, encapsulating bovine serum albumin (BSA) as a model protein. PEEs and PEEAs were prepared using a alpha,omega-dihydroxy-terminated PCL macromer (Mn= 2.0 kDa) as a hydrophobic component. Hydrophilic oxyethylene sequences were generated using poly(ethylene oxide)s (PEO)s of different molecular mass (Mn= 300-600 Da) in the case of PEEs, or 4,7,10-trioxa-1,13-tridecanediamine (Trioxy) and PEO150 (Mn= 150 Da) in the case of PEEAs. The copolymers showed a decrease of Tm and crystallinity values as compared with PCL. Within each class of copolymers, the bulk hydrophilicity increased with increasing the number of oxyethylene groups in the chain repeat unit. PEEAs were more hydrophilic than PEEs with a similar number of oxyethylene groups. Discrete spherical particles were prepared by both PEEs and PEEAs and their BSA encapsulation efficiency related to copolymer properties. Interestingly, the insertion of short hydrophilic segments is enough to significantly affect protein distribution inside microspheres and its release profiles, as compared to PCL microspheres. Different degradation rates and mechanisms were observed for copolymer microspheres, mainly depending on the distribution of oxyethylene units along the chain. The results highlight that a fine control over the structural parameters of amphiphilic PCL-based multi-block copolymers is a key factor for their application in the field of protein delivery.     

Biobased contents of biodegradable poly(epsilon-caprolactone) composites polymerized and directly molded using aluminium triflate from caprolactone with cellulose and inorganic filler

Poly(epsilon-caprolactone) (PCL) composite samples were prepared by polymerization and direct molding. The starting compound was epsilon-caprolactone monomer liquid combined with cellulose and inorganic fillers, using aluminium triflate as a catalyst at 80 degrees C, for 6 or 24 h. Cylinder-shaped PCL composite samples with a homogeneously dispersed cellulose filler were prepared with (-)M(n) = 4 600 ((-)M(w)/(-)M(n) = 2.9). The mechanical properties of the PCL composite samples were studied using compression test methods. The strength of a PCL composite with 50 wt.-% cellulose filler (10.8 MPa) was found to be lower than the PCL sample without fillers (19.2 MPa). The biobased content of the PCL composite with 50 wt.-% cellulose filler (51.67%) measured using accelerated mass spectrometry (AMS) was slightly higher than the carbon ratio of cellulose in the starting powder samples (41.3 mol-%). The biobased content of the polymer composite powders by AMS was found not to be affected by the presence of inorganic fillers, such as talc. The rate and extent of biodegradation, caused by Amano Lipase PS, of the PCL composite sample with cellulose filler (40% degradation in 4 d) was the same as that of a PCL sample without the cellulose filler.     

New Strategy for Controlling Biodegradability of Biodegradable Polyesters by Enzyme‐Catalyzed Surface Grafting

A novel preparation method for the core‐shell type biodegradable polyesters or biodegradable materials grafted with biodegradable polyesters was developed by alkaline surface treatment of biodegradable polyester films and subsequent enzymatic polymerization of aliphatic lactones, one example of which is shown in this study, i.e., the preparation of poly(L ‐lactide) (PLLA) film grafted with poly(ε‐caprolactone). It is revealed that only alkaline surface treatment or the combination of alkaline surface treatment and enzyme‐catalyzed grafting, the former and the latter, respectively accelerating and delaying the enzymatic degradation of PLLA, will give PLLA materials having a wide variety of biodegradability. Also, the specificity of the enzyme used for hydrolysis could be used to confirm the grafted chain species.

     

A novel injectable poly(epsilon-caprolactone)/calcium sulfate system for bone regeneration: synthesis and characterization

A novel poly(epsilon-caprolactone)/calcium sulfate system was prepared and characterized in order to enhance calcium sulfate (gypsum) performance as bone graft substitute overcoming its brittleness and fast resorption rate. A poly(epsilon-caprolactone) (PCL) photo-crosslinkable derivative (PCLf) was synthesized by reaction of a low molecular weight PCL diol with methacryloyl chloride and confirmed by FT-IR and 1H NMR analyses. An injectable and easy mouldable mixture of PCLf and calcium sulfate hemi-hydrate (PCLf/CHS) was obtained. Thermal analyses and solvent extraction proved the occurrence of PCLf photo-crosslinking, even in the presence of CHS, in a time suitable for clinical applications. Swelling studies demonstrated that the encapsulation of the inorganic filler increases network hydrophilicity making it more permeable to water. Scanning electron microscopy, performed on crosslinked PCLf/CHS and on the same material after incubation in a PBS solution, showed the feasibility to obtain, in situ, gypsum entrapped into a degradable polymeric network. In vitro cytotoxicity tests, performed according to ISO 10993-5, proved that the developed system was not cytotoxic supporting its potential use in tissue engineering as a new, injectable, photocurable bone graft material. SEM micrograph of calcium sulfate di-hydrate (gypsum) entrapped in the PCL network.     

Preparation of cross-linked poly[(epsilon-caprolactone)-co-lactide] and biocompatibility studies for tissue engineering materials

In this study, cross-linked materials were prepared using the branched macromonomer with different CL/LA molar ratios, and feasibility studies for tissue engineering were carried out. The thermal and mechanical properties of these materials depended on the CL/LA compositions; however, there was no change in the wettability of each material. The HeLa cells adhesion and growth on the CL-LA7030c were equal to that on the commercially available polystyrene dish. The protein absorption experiment using the FBS proteins revealed that the materials with well-grown cells showed better adhesion of the proteins. [photo: see text]     

Synthesis and characterization of tercopolymers derived from ε‐caprolactone,trimethylene carbonate,and lactide

A series of tri‐components copolymers with different molar ratios were synthesized via bulk ring‐opening copolymerization of trimethylene carbonate (TMC), L ‐lactide (LLA), and ε‐caprolactone (ε‐CL), using stannous octoate as catalyst. The sequence structure of the tercopolymer chain was characterized by ¹H and ¹³C nuclear magnetic resonance (NMR), Fourier transform infrared (FTIR), and gel permeation chromatography (GPC). The results showed that although block sequence of the corresponding monomers still existed in the tercopolymer chain, the random tercopolymers were ultimately obtained due to the transesterification during polymerization. For the samples TP1 and TP2, longer sequence of LLA existed in the molecular chains. The thermal properties of tercopolymers were investigated by differential scanning calorimetry (DSC) and the mechanical properties of the resulting copolymers were studied by using a tensile tester. The results indicated that the properties of these copolymers could be adjusted by changing the compositions of the copolymers. The resulting tercopolymers are expected to have potential uses as nerve regeneration and other biomedicine materials. Copyright © 2007 John Wiley & Sons, Ltd.     

Preparation and characterization of biodegradable poly(trimethylenecarbonate‐ε‐caprolactone)‐block‐poly(p‐dioxanone) copolymers

A series of poly(trimethylenecarbonate‐ε‐caprolactone)‐block‐poly(p‐dioxanone) copolymers were prepared with varying feed rations by using two step polymerization reactions. Poly(trimethylenecarbonate)(ε‐caprolactone) random copolymer was synthesized with stannous‐2‐ethylhexanoate and followed by adding p‐dioxanone monomer as the other block. The ring opening polymerization was carried out at high temperature and long reaction time to get high molecular weight polymers. The monofilament fibers were obtained using conventional melting spun methods. The copolymers were identified by ¹H and ¹³C NMR spectroscopy and gel permeation chromatography (GPC). The physicochemical properties, such as viscosity, molecular weight, melting point, glass transition temperature, and crystallinity, were studied. The hydrolytic degradation of copolymers was studied in a phosphate buffer solution, pH = 7.2, 37 °C, and a biological absorbable test was performed in rats. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2790–2799, 2005     

Synthesis and hydrolysis behaviour of poly(ester anhydrides) from polylactone precursors containing alkenyl moieties

Hydroxyl-group functional polylactones were prepared and converted to acid- terminated polyesters in a reaction with a series of alkenylsuccinic anhydrides containing 8, 12, or 18 carbons in their alkenyl chains. These polyester precursors were then linked into higher molecular weight poly(ester anhydrides) containing alkenyl moieties in their polyester blocks. The hydrolysis behaviour of the poly(ester anhydrides) was found to depend on the thermal properties of the polyester precursors. For poly(ester anhydrides) prepared from low molecular weight prepolymers with thermal transitions below 37 degrees C, the presence of hydrophobic alkenyl chains in the polyester precursors slowed the rate of weight loss. Poly(ester anhydrides) prepared from higher molecular weight prepolymers showed the opposite weight-loss behaviour; i.e., the crystallinity and thermal transitions of the alkenyl chain-containing poly(ester anhydrides) were low, and the weight loss was faster than for poly(ester anhydrides) without the alkenyl chains. The differences in length of the alkenyl chain, as such, had little effect on the hydrolysis behaviour and thermal properties of the poly(ester anhydrides).     

Microwave‐improved polymerization of ϵ‐caprolactone initiated by carboxylic acids

The ring‐opening polymerization of ε‐caprolactone (ε‐CL), initiated by carboxylic acids such as benzoic acid and chlorinated acetic acids under microwave irradiation, was investigated; with this method, no metal catalyst was necessary. The product was characterized as poly(ε‐caprolactone) (PCL) by ¹H NMR spectroscopy, Fourier transform infrared spectroscopy, ultraviolet spectroscopy, and gel permeation chromatography. The polymerization was significantly improved under microwave irradiation. The weight‐average molecular weight (M_w) of PCL reached 44,800 g/mol, with a polydispersity index [weight‐average molecular weight/number‐average molecular weight (M_w/M_n)] of 1.6, when a mixture of ε‐CL and benzoic acid (25/1 molar ratio) was irradiated at 680 W for 240 min, whereas PCL with M_w = 12,100 and M_w/M_n = 4.2 was obtained from the same mixture by a conventional heating method at 210 °C for 240 min. A degradation of the resultant PCL was observed during microwave polymerization with chlorinated acetic acids as initiators, and this induced a decrease in M_w of PCL. However, the degradation was hindered by benzoic acid at low concentrations. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 13–21, 2003     

Synthesis and properties of amphiphilic and biodegradable poly(ε‐caprolactone‐co‐glycidol) copolymers

We have synthesized poly(ε‐caprolactone‐co‐tert‐butyl glycidyl ether) (CL‐co‐BGE) statistical copolymers using 1‐tert‐butyl‐4,4,4‐tris(dimethylamino)‐2,2‐bis [tris(dimethylamino)phophoranylidenamino]‐2Λ5,4Λ5‐catenadi(phosphazene) (t‐BuP₄) as the catalyst. The hydrolysis of the resulting polymers yields amphiphilic poly(ε‐caprolactone‐co‐glycidol) (CL‐co‐GD) copolymers. By use of the quartz crystal microbalance with dissipation (QCM‐D), we have investigated the enzymatic degradation of the copolymers. It is shown that the degradation rate increases with the content of hydrophilic (GD) units. (3‐(4,5‐Dimethylthiazol‐2‐yl)‐2,5‐diphenyl tetrazolium bromide) (MTT) assay experiments demonstrate that the CL‐co‐GD copolymers have low cytotoxicity. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 846–853     

Melt‐processable poly(oxyphenylalkanoate): Synthesis,properties, and in vitro degradation of poly(4‐oxyphenylacetate)

The homopolyester of 4‐hydroxyphenylacetic acid (HPAA) was synthesized by one‐pot, slurry‐melt, and acidolysis melt polymerization techniques and was characterized by its inherent viscosity and IR and NMR spectra. Differential scanning calorimetry (DSC), polarizing light microscopy (PLM), and wide‐angle X‐ray diffraction (WAXD) studies of the homopolymer were carried out for its thermal and phase behavior. The results indicated that the yield and molecular weight of the polymer depended on the method of preparation; moreover, the acidolysis melt polymerization of the pure acetoxy derivative of HPAA was the best method for the preparation of high molecular weight poly(4‐oxyphenylacetate) (polyHPAA) without side reactions. DSC and PLM studies also showed that the thermal and optical properties depended largely on the polymerization conditions and inherent viscosity values. PolyHPAA did not show a clear texture typical of liquid‐crystalline polymers, whereas after cooling from the melt, structures similar to spherulitic crystals were observed. WAXD patterns showed a crystalline nature. The in vitro degradability of the polymer was also studied via the water absorption in buffer solutions of pH 7 and 10 at 30 and 60 °C; this was followed by Fourier transform infrared, inherent viscosity, DSC, thermogravimetric analysis, WAXD, and scanning electron microscopy techniques. Unlike Vectra®, which showed no degradation, polyHPAA showed an increase in hydrolytic degradation from 5.0 and 6.0% at 30 °C to 12.5 and 15.0% at 60 °C after 350 h in buffer solutions of pH 7 and 10, respectively. The results indicated a possible biomedical prosthetic application of poly(oxyphenylalkanoate)s such as polyHPAA with better crystallinity coupled with degradability as a substitute for poly(hydroxyalkanoates). © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2430–2443, 2001     

Poly(epsilon-caprolactone)-poly(oxyethylene) multiblock copolymers bearing along the chain regularly spaced pendant amino groups

Poly(epsilon-caprolactone) (PCL) macromers (M(n) = 1.7-3.8 kDa) which contain one Z-protected -NH2 group per chain were synthesized by ring-opening polymerization of epsilon-caprolactone in the presence of Sn(oct)2 using as initiator a diamine prepared by condensation of N-Boc-1,6-hexanediamine and N(alpha)-Boc-N(epsilon)-Z-L-Lysine. The coupling of these macromers with -COCl end-capped poly(oxyethylene) (PEO), M(n) = 1.0 kDa, afforded amphiphilic multiblock poly(ether ester)s (PEEs) which have, along the chain, regularly spaced pendant protected amino groups. Deprotection, accomplished without chain degradation, yielded -NH2 groups available for further reactions. The molecular structure of macromers and PEEs was investigated by 1H NMR and SEC. DSC and WAXS analyses showed that macromers and copolymers were semicrystalline and their T(m) increased with increase in the molecular weight of PCL segments. The inherent viscosity values (0.25-0.30 dL x g(-1)), together with SEC analysis results, indicated moderate polymerization degrees.     

Synthesis and characterization of poly(L‐lactide‐co‐ε‐caprolactone) (B)‐poly(L‐lactide) (A) ABA block copolymers

ABA triblock copolymers of L ‐lactide (LL) and ε‐caprolactone (CL), designated as PLL‐P(LL‐co‐CL)‐PLL, were synthesized via a two‐step ring‐opening polymerization in bulk using diethylene glycol and stannous octoate as the initiating system. In the first‐step reaction, an approximately 50:50 mol% P(LL‐co‐CL) random copolymer (prepolymer) was prepared as the middle (B) block. This was then chain extended in the second‐step reaction by terminal block polymerization with more L ‐lactide. The percentage yields of the triblock copolymers were in excess of 95%. The prepolymers and triblock copolymers were characterized using a combination of dilute‐solution viscometry, gel permeation chromatography (GPC), ¹H‐ and ¹³C‐NMR, and differential scanning calorimetry (DSC). It was found that the molecular weight of the prepolymer was controlled primarily by the diethylene glycol concentration. All of the triblock copolymers had molecular weights higher than their respective prepolymers. ¹³C‐NMR analysis confirmed that the prepolymers contained at least some random character and that the triblock copolymers consisted of additional terminal PLL end (A) blocks. From their DSC curves, the triblock copolymers were seen to be semi‐crystalline in morphology. Their glass transition, solid‐state crystallization, and melting temperature ranges, together with their heats of melting, all increased as the PLL end (A) block length increased. Copyright © 2005 John Wiley & Sons, Ltd.