Production of reference “ancient” Cu-based alloys and their accelerated degradation methods

A large number of bronze artefacts found during archaeological excavations carried out in Italy in different contexts have been studied. Their chemical composition and metallurgical features have been determined by the combined use of different analytical surface and bulk techniques, such as optical microscopy (OM), scanning electron microscopy with energy dispersive X-ray micro-analysis (SEM-EDS), X-raydiffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The study of the corrosion products grown on the archaeological Cu-based artefacts and of their metallurgical features has revealed the quite ubiquitous and nearly constant presence of chlorine as the main corroding agent, and the different structures of the alloys. This information has been used to produce reference Cu-based alloys, whose chemical composition and micro-chemical structure is similar to that of the ancient alloys, and to propose the guidelines for carrying out the accelerated degradation tests to produce corroded samples for testing corrosion inhibiting products. The proposed tests were based on soil, chemical and (chemical+soil)-induced degradation, and the micro-chemical structure of the artificially produced corrosion layers has been compared to those grown on archaeological artefacts during burial. The comparison shows that the (chemical+soil)-induced degradation produces “patinas” that are similar to those grown on archaeological artefacts from a chemical, structural and micro-morphological point of view. PACS 68.55.Jk; 68.35.Dv; 68.37.Hk; 68.55.Nq; 81.05.Ba     

Unusual surface degradation products grown on archaeological bronze artefacts

Within the framework of the EFESTUS project funded by the European Commission a large number of Cu-based archaeological artefacts from the Mediterranean basin have been studied to investigate their chemical composition, metallurgical features and corrosion products nature (i.e. the patina). By means of the combined use of X-ray photoelectron spectroscopy (XPS), optical microscopy (OM), scanning electron microscopy with energy dispersive X-ray spectrometry (SEM-EDS) and X-ray diffraction (XRD) the bronze artefacts have been studied for the detailed identification of the corrosion products and their micro-chemical structure in order to achieve information about degradation agents and mechanisms. In the present work, some examples of unusual corrosion products formed on the objects during the long-term burial are presented and related to the peculiar local context revealing the strong interaction between the bronze artefact and the chemical components found in the archaeological site.     

Micro-chemical and micro-structural investigation of archaeological bronze weapons from the Ayanis fortress (lake Van, Eastern Anatolia, Turkey)

Bronze weapons (VII cen BC) found during the archaeological excavation of the Ayanis fortress (lake Van, eastern Anatolia, Turkey) are investigated in order to determine their chemical composition and metallurgical features as well as to identify the micro-chemical and micro-structural nature of the corrosion products grown during long-term burial. Small fragments were sampled from the artefacts and analysed by means of the combined use of optical microscopy (OM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The results show that the bronze artefacts have been manufactured by using alloys with a controlled and refined chemical composition demonstrating the high level metallurgical competence and skill of the Urartian craftsmen and artists. Furthermore, the micro-structural and metallurgical investigations evidence the presence of equiaxed grains in the matrix, indicating that the artefact were produced by repeated cycles of mechanical shaping and thermal annealing treatments to restore the alloy ductility. From the degradation point of view, the results show the structures and the chemical composition of the stratified corrosion layers (i.e. the patina) where the copper or tin depletion phenomenon is commonly observed with the surface enrichment of some elements coming from the burial soil, mainly Cl, which is related to the high concentration of chlorides in the Ayanis soil. The results reveal also that another source of degradation is the inter-granular corrosion phenomenon likely increased by the metallurgical features of the alloys caused by the high temperature manufacturing process that induces crystallisation and segregation phenomena along the grain boundaries.     

An integrated analytical characterization of corrosion products on ornamental objects from the necropolis of Colle Badetta-Tortoreto (Teramo, Italy)

Selected groups of copper-based artifacts found during archaeological excavations of the necropolis of Colle Badetta-Tortoreto (Teramo, Italy) were investigated in order to determine the chemical composition and metallurgical features of the alloys and the micro-chemical and micro-structural nature of the corrosion products grown during the long-term burial. The investigated Cu-based artifacts were ornamental objects, such as rivets, buckles and small rings that were applied to large belts to form complex patterns with the addition of small and large shaped pieces of amber. The analytical characterization was performed by using different surface and bulk techniques, such as Optical Microscopy (OM), Scanning Electron Microscopy coupled with energy dispersive X-ray micro-analysis (SEM-EDS), X-ray Diffraction (XRD).     

Uncommon corrosion phenomena of archaeological bronze alloys

In the framework of the EFESTUS project (funded by the European Commission, contract No. ICA3-CT-2002-10030) the corrosion products of a large number of archaeological bronze artefacts are investigated by means of the combined use of scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), X-ray diffraction (XRD) and optical microscopy (OM) and tentative correlation of their nature with the chemical composition of the artefacts and the burial context is proposed.The results provide good insight into the corrosion layers and evidence in some bronze Roman coins and artefacts; the occurrence of uncommon corrosion phenomena that give rise to the formation of a yellowish-green complex chlorine-phosphate of lead (pyromorphite, (PbCl)Pb₄(PO₄)₃) and of a gold-like thick layer of an iron and copper sulphide (chalcopyrite, CuFeS₂). The micro-chemical and micro-structural results show that the coins were buried in a soil enriched in phosphorus for the accidental presence of a large amount of decomposing fragments of bones or in an anaerobic and humus rich soil where the chalcopyrite layer has been produced via the interaction between the iron of the soil, the copper of the coin and the sulphur produced by the decomposition of organic matter in an almost oxygen free environment. Finally, some unusual periodic corrosion phenomena occurring in high tin bronze mirrors found at Zama (Tunisia) are described. PACS 68.55Jk; 68.35 Dv; 68.37Hk; 68.55 Nq; 81.05 Bx     

Production of reference alloys for the conservation of archaeological silver-based artifacts

In the framework of the EC PROMET project, the chemical composition and metallurgical features of a large number of archaeological artifacts were investigated by different analytical surface and bulk techniques, such as Optical Microscopy (OM), Scanning Electron Microscopy coupled with energy dispersive X-ray micro-analysis (SEM-EDS), X-ray Diffraction (XRD) and X-ray Photoelectron Spectroscopy (XPS). The study of the corrosion products grown on the archaeological Ag-based artifacts revealed a quite ubiquitous and nearly constant presence of chlorine from the soil as the main corroding agent, mainly producing chlorargyrite (AgCl). Results of this extensive chemical, physical and metallurgical characterization were used to produce modern reference Ag-based alloys with a chemical composition and micro-chemical structure similar to that of ancient alloys. Furthermore, these reference Ag-based alloys were submitted to an accelerated degradation method in order to produce corroded samples to be used as sacrificial materials for testing corrosion inhibiting products. The production of artificial “patinas” and corrosion layers was made by a chemical and soil-induced degradation procedure. The comparison of the micro-chemical structures of natural and artificial corrosion layers shows that the selected degradation method produces “patinas” resembling those grown on archaeological artifacts from a chemical, structural and micro-morphological point of view.     

Complementary use of X‐ray methods to study ancient production remains and metals from Northern Portugal

Archaeological artefacts recovered at Castanheiro do Vento (Northern Portugal) were characterised by integrating macro and micro‐energy dispersive X‐ray fluorescence spectrometry (EDXRF) and scanning electron microscopy with X‐ray microanalysis. The collection includes metallurgical remains (ceramic crucibles, a metallic nodule and a vitrified fragment) and metals (tools and ornaments) whose chronology spans from the Chalcolithic to the Roman Age. The study of production remains was able to identify distinct copper‐based metallurgical operations including the smelting of copper ores, the melting of copper and tin and/or the melting of bronze scrap. Micro‐EDXRF identified copper and arsenical copper tools as well as bronze and leaded bronze ornaments. The composition of tools (Cu with varying As contents: 0.46–3.6%) reveals an incipient technology, typical of the Chalcolithic till the Middle Bronze Age. On the contrary, ornaments are composed by different alloys – low tin bronze (4.8% Sn), high tin bronze (14.9% Sn) and high tin‐leaded bronze (16.5% Sn and 2.4% Pb) ? evidencing technological and economic choices that clearly indicate a late period such as the Roman Age. In conclusion, this multiproxy approach was able to study those ancient artefacts with a minimum impact on their archaeological and museological significance while providing important answers to the interpretation of the archaeological settlement and to better understand the metallurgical evolution in the Portuguese territory. Copyright © 2014 John Wiley & Sons, Ltd.     

Combined use of GDOES,SEM + EDS,XRD and OM for the microchemical study of the corrosion products on archaeological bronzes

By means of the combined use of glow discharge optical emission spectrometry (GDOES), scanning electron microscopy+energy dispersive spectrometry (SEM+EDS), X-ray diffraction (XRD) and optical microscopy (OM), corrosion products, i.e., the patina, grown on archaeological leaded bronze artefacts used by Punics and Romans, have been studied. This innovative approach has been utilised in order to gain further insight into the microchemical structure of the corrosion products as well as for selecting the cleaning and restoration methods. For all of the archaeological artefacts, the results show that via the innovative use of GDOES, it is possible to obtain reliable and reproducible quantitative elemental composition depth profiles for the outermost corroded layers, which are briefly discussed in combination with the microchemical features obtained via SEM+EDS, XRD and optical microscopy. Finally, the results show that GDOES, with its ability to provide routine and rapid analysis of layers of thickness up to 120 m, seems to be a powerful technique in studies of the corrosion products on archaeological bronzes, with the aim of restoring and conserving ancient high tin or low tin leaded bronzes. PACS 68.55Jk; 68.35 Dv; 68.37Hk; 68.55 Nq; 81.05 Bx     

Effect of laser treatment on the surface of copper alloys

The paper presents the results of laser cleaning of the archaeological metal objects using two time widths of pulsed laser radiation, which are around 150 μs and around 120 ns. Two archaeological objects made of copper alloys were studied: a bow and a ring. Both objects came from a cemetery which is located in the garden complex of Wilanow Palace in Warsaw and are dated from XII to XIII century. The bow and bronze ring had ornamental longitudinal grooving and were part of burial jewellery. The materials of which these artefacts were made of, as well as corrosion products on these objects, were studied by using a variety of analytical techniques. The phase composition of the corrosion layers was determined by using Raman spectroscopy. The surface topography as well as the chemical composition of the deposits and cleaned surfaces were investigated. The samples were examined using scanning electron microscopes equipped with EDS. The investigations included observations in SE and BSE modes and point analyses of the chemical composition by EDS.     

Microchemical investigation of Greek and Roman silver and gold plated coins: coating techniques and corrosion mechanisms

Within the framework of a project financially supported by the European Commission (contract Nr. 509126, acronym PROMET) the metallurgical techniques used by Romans and Greeks for coating the copper core of coins with a thin or thick layer of gold or silver are studied by means of the combined use of scanning electron microscopy combined with energy dispersive spectrometry (SEM-EDS) and optical microscopy (OM) techniques.This approach is utilised to gain further insight into the micro-chemical structure of the external regions of the coins as well as into the bulk metallurgical features. The results indicate that several methods were used by the Greek and Roman craftsmen including the mechanical application of a thin malleable gold or silver foils to be welded via thermal treatment. The analytical approach is also used for investigating the corrosion products grown on the coins during the long-term burial and for identifying degradation mechanisms.PACS 68.55Jk; 68.35 Dv; 68.37Hk; 68.55 Nq; 81.05 Bx     

Combined use of SEM-EDS, OM and XRD for the characterization of corrosion products grown on silver roman coins

In the framework of the PROMET project (European Commission contract No. 509126) aimed to develop new analytical techniques and materials for monitoring and protecting metal artefacts and monuments from the Mediterranean region, the corrosion products grown on silver Roman coins during archaeological burial is studied by means of scanning electron microscopy combined with energy dispersive spectrometry (SEM-EDS), X-ray diffraction (XRD) and optical microscopy (OM) techniques. PACS 68.55.Jk; 68.35.Dv; 68.37.Hk; 68.55.Nq; 81.05.Bx     

Combining chemical data with GIS and PCA to investigate Phoenician–Punic Cu-metallurgy

This study focusses on the development and application of an innovative protocol which combines chemical data, GIS (geographical information system) and PCA, involving numeric (chemical composition) and categorical (typology of object, archaeological context, chronology and geographical areas) variables, as a simple tool to help in the visualisation and interpretation of large multidisciplinary datasets on Cu-based alloy archaeological artefacts influenced by Phoenician–Punic contacts. The protocol is a useful tool for highlighting existing connections between specific alloy chemical compositions, the location of the original settlement where the artefact had been produced and the proximity to mining resources, waterways, and allochthonous presence such as, in the specific case of this study, the Phoenician and Punic influence in the Iberian bronze production during the Late Bronze Age–Iron Age. The protocol was tested successfully in a case study concerning the precise dating and provenance of bronze statuettes of unknown age and provenance from the Evora Museum collection in Southern Portugal where it confirmed and further refined earlier hypotheses based solely on archaeological and/or chemical studies. The results were interpreted with a unique perspective, to validate the GIS system in combination with experimental chemical-physical data to yield the identification of metallurgical sites of bronze production.     

EDXRF analysis of metal artefacts from the grave goods of the Royal Tomb 14 of Sipán,Peru

Several metallic sheets (about 1 mm thick) from the grave goods of the Royal Tomb 14 (Sipán, Peru) were characterised by energy dispersive X‐ray fluorescence analysis, using both a portable instrument and a capillary collimated spectrometer to investigate details, and micro‐Raman spectroscopy. The samples, belonging to the clothing of the warrior priest, resulted composed of thin copper sheets or tumbaga (natural alloy of copper, silver and gold). They were unearthed covered with typical green patina, formed during their long burial and characterised mainly by copper minerals, such as malachite, atacamite and magnetite identified with micro‐Raman spectroscopy. Due to deterioration of the original alloy, the artefacts analyzed in this work were rather fragile and could not resist hard polishing aimed at cleaning off corrosion products. So a non‐destructive qualitative EDXRF analysis was performed to identify the elemental composition of the metal alloy and a quantitative estimation was made applying the fundamental parameter method. The presence of superficial patina layer and the non‐homogeneous composition was also taken into account during calculation. The data obtained, compared to published results from several artefacts found in the nearby tombs, have been treated with a hierarchical statistic analysis. Copyright © 2011 John Wiley & Sons, Ltd.     

Bronze roman mirrors: the secret of brightness

The surface microchemical structure of high tin leaded bronze Roman mirrors has been studied by means of scanning electron microscopy combined with energy dispersive spectrometry (SEM-EDS), X-ray diffraction (XRD) and optical microscopy (OM) techniques. The results allowed understanding of the origin of their high chemical stability and silvery-lustrous appearance. Indeed, some areas of the selected Roman mirrors are still characterised by a highly reflective and silver coloured surface even though they have been buried in the soil for about 2000 years. The micro-chemical results obtained from these areas have revealed that the mirror surface was tin enriched via inverse-segregation phenomenon by tailoring the cooling parameters. Furthermore, the presence of tin could be likely enhanced via cycles of oxidation and selective copper corrosion processes, thus resulting in a tin surface enrichment as a semi-transparent amorphous-like tin oxide (SnO₂) film, as well as a copper depletion at the outer surfaces.     

Micro‐EDXRF study of Chalcolithic copper‐based artefacts from Southern Portugal

A collection of 39 metallic artefacts recovered in archaeological sites of Southern Portugal was studied by micro‐EDXRF to identify their compositions and the use of metal among ancient communities. Artefacts presented different typologies such as tools (e.g. awls, chisels and a saw) and weapons (e.g. daggers and arrowheads) mostly belonging to 2500–2000 BC. The results show copper with variable amounts of As and very low content of other impurities, such as Fe, Pb or Sb. Moreover, nearly half of the collection is composed by arsenical copper alloys, and an association was found between arsenic content and typology because the weapons group (mostly daggers) present higher values than tools (mostly awls). These results suggest some criteria in the selection of arsenic‐rich copper ores or smelting products. Finally, the compositions were compared to those of other collections from neighbouring regions and different chronology to determine metallurgical parallels. Copyright © 2015 John Wiley & Sons, Ltd.     

Combined use of surface and micro-analytical techniques for the study of ancient coins

By means of the combined use of surface and micro-analytical techniques the surface chemical composition of ancient coins and some aspects of their manufacturing techniques and of degradation mechanisms have been elucidated. Two case histories are described concerning silver Roman Republican coins and some coins plated with thin films of silver and gold. In particular, the coinage methods, the silvering and gilding techniques and the origin of the embrittlement of these selected Roman coins have been studied by means of the combined use of selected-area X-ray photoelectron spectroscopy (SA-XPS) and scanning electron microscopy and energy-dispersive spectrometry (SEM+EDS). This innovative approach has been utilised in order to gain further insight into the microchemical structure of the external regions of the coins as well as of the bulk features. The results show the use of mercury to coat a copper or silver core with a thin film of precious metals that could be considered the most important advance in the technology of gilding to be made in antiquity. Furthermore, the microchemical investigation of brittle Roman silver coins has allowed us to identify the origin of this troublesome problem. The microchemical results indicate that brittleness is induced by the presence of a low amount of lead that is retained in supersaturated solution when the cast blank was produced. This latter element segregates at the grain boundaries during the coin production and the subsequent long-term ageing at room temperature, thus inducing the alloy fracturing along the weakened grain boundaries. PACS 68.55.Jk; 68.35.Dv; 68.37.Hk; 68.55.Nq; 81.05.Bx     

Analysis of the internal structure of ancient copper coins by neutron tomography

The internal structure of copper coins—a Golden Horde pulo of the 14th century AD and an ancient coin found in Phanagoria at sites of the 5–4th centuries BC—are studied by neutron tomography method. From a set of angular projections of neutron absorption, three-dimensional models of the analyzed objects are reconstructed and the analysis of their physical state is performed. In the copper pulo, a region characterized by a greater neutron beam attenuation coefficient is found. It is assumed that this region was formed due to the gradual penetration of patina into the coin. The neutron tomography data also make it possible to analyze the remnants of an antique coin found in underwater archeological studies. Areas of surface damage and cracks in the antique coin are shown, visually separated from the corrosion layer.     

Microchemical investigation on Renaissance coins minted at Gubbio (Central Italy)

The bulk and surface chemical composition of Renaissance coins minted at Gubbio (Central Italy) from 1508 to 1516 and from 1521 to 1538 by Francesco Maria della Rovere is investigated by means of the combined use of different analytical techniques such as scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), and optical microscopy (OM). The aim of the work is to determine the bulk chemical composition of these commonly used coins at Gubbio, to ascertain their surface nature and if they were coated by a thin film of silver or other white metals similar to silver.The results indicate that the coins were produced by coating a copper core with a thin film of silver and antimony, and also with lead whose thickness is of a few microns which is now scarcely present because the original silvered surface was almost entirely removed by degradation phenomena. Furthermore, the SEM+EDS results show that the surface content of silver and antimony cannot be attributed to long-term selective corrosion phenomena leaving the coin slightly silver or antimony enriched. Therefore, the presence of silver or apparently silver-like metals i.e. antimony and lead, could be considered as a deliberate surface finishing of the coins obtained via inverse segregation or intentional selective corrosion based on pickling solutions or a combination of them. From a historical point of view the presence of a Ag or Sb film on the surface of the coins discloses the occurrence of a period of economic difficulties. PACS 68.55.Jk; 68.35.Dv; 68.37.Hk; 68.55.Nq; 81.05.Bx     

X-ray photoelectron spectroscopy for surface film analysis in corrosion research

Surface films on metals and alloys often protect them from reaction with the environment, and hence a knowledge of their protective properties and composition could be invaluable for predicting their corrosion behaviour. XPS (x-ray photoelectron spectroscopy) could provide a quantitative analysis of the chemical composition, the nature of valence states and elemental distribution within the surface films. The present paper reviews the potential of this technique in corrosion studies. A brief review of the work done on the passivation of iron and iron-chromium alloys and on the inhibition studies on copper base alloys has been given. A few examples of investigations carried out at authors’ laboratory are also included. An attempt has been made to establish a correlation between the compositions of the films formed and corrosion behaviour of carbon steel in 10.5 pH lithium hydroxide solution and of Cu-Ni alloys and sacrificial Al-Zn-Sn alloys in synthetic sea-water.