Pervaporation separation of water-acetic acid mixtures through poly(vinyl alcohol) membranes crosslinked with glutaraldehyde

Poly(vinyl alcohol) (PVA) membranes crosslinked with glutaraldehyde (GA) were prepared by a solution method for the pervaporation separation of acetic acid-water mixtures. In the solution method, dry PVA films were crosslinked by immersion for 2 days at 40°C in reaction solutions which contained different contents of GA, acetone and a catalyst, HCl. In order to fabricate the crosslinked PVA membranes which were stable in aqueous solutions, acetone was used as reaction medium in stead of aqueous inorganic salt solutions which have been commonly used in reaction solution for PVA crosslinking reaction. The crosslinking reaction between the hydroxyl group of PVA and the aldehyde group of GA was characterized by IR spectroscopy. Swelling measurements were carried out in both water and acetic acid to investigate the swelling behavior of the membranes. The swelling behaviour of a membrane fabricated at different GA content in a reaction solution was dependent on crosslinking density and chemical functional groups created as a result of the reaction between PVA and GA, such as the acetal group, ether linkage and unreacted pendent aldehydes in PVA. The pervaporation separation of acetic acid-water mixtures was performed over a range of 70–90 wt% acetic acid in the feed at temperatures varying from 35 to 50°C to examine the separation performances of the PVA membranes. Permeation behaviour through the membranes was analyzed by using pervaporation activation energies which had been calculated from the Arrhenius plots of permeation rates.     

醇／水混合液分离用聚乙烯醇复合膜的渗透汽化特性

制备了聚乙烯醇（ＰＶＡ）／聚丙烯睛（ＰＡＮ）渗透汽化复合膜，研究了交联剂用量、底膜结构、进料液组成、操作温度等因素对膜的渗透汽化性能的影响．发现ＰＶＡ／ＰＡＮ复合膜对水／醇混合液表现为水优先透过，进料液中乙醇浓度在６０～９９ｗｔ％的范围内，渗透通量Ｊｔ与温度之间符合Ａｒｒｈｅｎｉｕｓ关系，选择分离系数αＷ／Ｅ也随温度上升而增大．进料液为９５ｗｔ％的乙醇／水混合液时，７５℃下Ｊｔ高达３００～４５０ｇ／ｍ２ｈ，αＷ／Ｅ为８００～１１００．对异丙醇／水、异丁醇／水及甘油／水混合体系，复合膜显示出更为优秀的透过、分离性能．就膜的化学、物理结构与其渗透汽化性能间的关系进行了讨论．     

Separation of 2-butanol–water mixtures by pervaporation through PVA–NYL 66 blend membranes

Blend membranes of poly(vinyl alcohol) (PVA) and nylon 66 (NYL) were synthesized and crosslinked with glutaraldehyde (GA) and assessed for their suitability in dehydrating 2-butanol by pervaporation (PV). These blends were subjected to sorption studies to determine the extent of interaction and degree of swelling in pure liquids as well as binary mixtures. Wide-angle X-ray diffraction (WAXD) and thermal gravimetric analysis (TGA) were carried out to investigate changes in crystallinity and thermal stability, respectively. The effect of experimental parameters such as feed water concentration, permeate pressure and barrier thickness on membrane flux and selectivity was evaluated. The membranes were found to have good potential for breaking the azeotrope of 27.6 wt.% water with a flux of 3.07 kg/m² h 10 μm and selectivity of 26.5. Selectivity was found to improve with decreasing feed water concentration and increasing membrane thickness, whereas opposite trends were observed in case of flux. Higher permeate pressure caused a reduction in both flux and selectivity. These effects were clearly elucidated.     

Sago/PVA blend membranes for the recovery of ethyl acetate from water

Sago starch is a relatively new polymeric material for development of a hydrophilic membrane for dehydration of alcohol/water. In this study sago based membranes were developed through casting technique for the dehydration of ethyl acetate at azeotropic conditions via pervaporation. Sago was blended with polyvinyl alcohol (PVA) to produce blended sago–PVA membranes with improved physical and chemical properties. The membranes were cross-linked using three different approaches; firstly, using glutaraldehyde, secondly using thermal treatment (80 °C) and thirdly by using both glutaraldehyde and thermal treatment. The effects of various cross-linking methods on the intrinsic properties of hydrophilic polymer membrane were investigated. The membranes were characterized using Fourier transform infrared (FTIR), differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA). The effect of operating conditions such as feed temperature and concentration on the separation factor and flux was discussed. Sago starch polymer shows very high performance and very good stability after polymer blending and cross-linking, which is promising for use in industrial applications.     

Poly(vinyl alcohol) multilayer mixed matrix membranes for the dehydration of ethanol–water mixture

We have developed multilayer mixed matrix membranes (MMMMs) consisting of a selective mixed matrix membrane (MMM) top layer, a porous poly(acrylonitrile-co-methyl acrylate) [poly(AN-co-MA)] intermediate layer and a polyphenylene sulfide (PPS) nonwoven fabrics substrate. The selective MMM layer was formed by incorporating KA zeolite in poly(vinyl alcohol) (PVA) matrix followed by the cross-linking reaction of PVA with fumaric acid. The fumaric acid induced cross-linking reactions were confirmed by Fourier-transformation infrared (FTIR), and their effects on PVA thermal stability and glass transition temperature were characterized by thermolgravimetric analysis (TGA) and differential scanning calorimetry (DSC). The separation performance of the newly developed MMMMs was investigated in terms of permeance and selectivity (as well as flux and separation factor) with respect to zeolite content, feed temperature and composition for the ethanol–water separation by pervaporation. It is found that the separation performance of the MMMM is superior to that of multilayer homogenous membranes (MHM) containing no zeolite. For example, the MMMM with 20 wt.% KA zeolite loading exhibits a much higher selectivity than that of MHM (1279 versus 511) at 60 °C if the feed is a mixture of 80/20 (wt.%) ethanol/water. In addition, the activation energy of the water permeation is significantly reduced from 16.22 to 10.12 kJ/mol after adding of KA zeolite into the PVA matrix, indicating that water molecules require a much less energy to transport through the MMMM because the presence of hydrophilic channels in the framework of zeolite. The excellent pervaporation performance of the MMMM is also resulted from the good contact between zeolite-incorporated and polymer matrix cross-linked by fumaric acid.     

Composite hybrid membrane of chitosan-silica in pervaporation separation of MeOH/DMC mixtures

Chitosan-silica hybrid membranes (CSHMs) were prepared by cross-linking chitosan (CS) with 3-aminopropyl-triethoxysilane (APTEOS). The dynamic behaviors of the CS membrane and the CSHM were investigated in pervaporation (PV) of methanol/dimethyl carbonate (MeOH/DMC) mixtures. The membranes were characterized by X-ray diffraction (XRD), contact angle meter, scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). The transition state of PV processes were studied. During the PV processes, the amorphous region of the membranes increases and the contact angle between MeOH and the membrane decreases within a range of operating time and then remains almost constant implying a reconstruction occurred on the membrane surface. The silica is well distributed in the CSHM matrix and the thermal stability of the CSHM is enhanced. The time for a PV process to reach a steady state decreases with increasing MeOH concentration or feed temperature, and it is longer for the CSHM than the CS membrane under the same operating condition. Swelling experiments show that the degree of swelling (DS) is greatly depressed by cross-linking CS with APTEOS. Sorption data indicate that the selectivity of solubility and diffusion of the CSHM are greatly improved over the CS membrane. The CSHM presents superior separation behaviors over other membranes with a flux of 1265 g/(hm(2)) and separation factor of 30.1 in PV separation of 70 wt% MeOH in feed at 50 degrees C.     

交联聚乙烯醇膜材料中水的状态及其分离特性

以DCS分析了不同交联度的马来酸交联PVA模材料中结晶结合水的凝固点,及其交联度大小对高分子链与水分子间氢键强弱的影响,研究了不同交联度的PVA／PAN复合膜对乙醇一水的渗透汽化分离性能影响。结果表明,结晶结合水的凝固点越低,水分子与高分子链间的氢键作用越强;PVA／PAN复合膜的渗透通量随PVA交联度的增大而降低,分离系数则随交联度的增大而提高。     

Composite membranes prepared from glutaraldehyde cross-linked sulfonated cardo polyetherketone and its blends for the dehydration of acetic acid by pervaporation

Cardo polyetherketone (PEK-C) composite membranes were prepared by casting glutaraldehyde (GA) cross-linked sulfonated cardo polyetherketone (SPEK-C) or silicotungstic acid (STA) filled SPEK-C and poly(vinyl alcohol) (PVA) blending onto a PEK-C substrate. The compatibility between the active layer and PEK-C substrate is improved by immersing the PEK-C substrate in a GA cross-linked sodium alginate (NaAlg) solution and using water–dimethyl sulfoxide (DMSO) as a co-solvent for preparing the STA-PVA-SPEK-C/GA active layer. The pervaporation (PV) dehydration of acetic acid shows that permeation flux decreased and separation factor increased with increasing GA content in the homogeneous membranes. The permeation flux achieved a minimum and the separation factor a maximum when the GA content increased to a certain amount. Thereafter the permeation flux increased and the separation factor decreased with further increasing the GA content. The PV performance of the composite membranes is superior to that of the homogeneous membranes when the feed water content is below 25 wt%. The permeation activation energy of the composite membranes is lower than that of the homogeneous membranes in the PV dehydration of 10 wt% water in acetic acid. The STA-PVA-SPEK-C-GA/PEK-C composite membrane using water–DMSO as co-solvent has an excellent separation performance with a flux of 592 g m⁻² h⁻¹ and a separation factor of 91.2 at a feed water content of 10 wt% at 50 °C.     

Pervaporation separation of water + isopropanol mixtures using novel nanocomposite membranes of poly(vinyl alcohol) and polyaniline

Novel nanocomposite polymeric membranes containing nanosized (30–100 nm) polyaniline (PANI) particles dispersed in poly(vinyl alcohol) (PVA) were prepared and used in the pervaporation separation of water–isopropanol feed mixtures ranging from 10 to 50 mass% of water at 30 °C. Of the three nanocomposite membranes prepared, the membrane containing 40:60 surface atomic concentration ratio of PANI:PVA produced the highest selectivity of 564 compared to a value of 77 observed for the plain PVA membrane. Flux of the nanocomposite membranes was lower than those observed for the plain PVA membrane, but selectivity improved considerably. Membranes were characterized by differential scanning calorimetry, dynamic mechanical thermal analyzer, X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy and scanning electron microscopy. The highest selectivity with the lowest flux was observed for 10 mass% water containing feed mixture. Flux increased with increasing amount of water in the feed, but selectivity decreased considerably. These results were attributed to the acid-doped PANI particles in the PVA membrane as a result of change in the micromorphology of the nanocomposite membranes. In addition, molar mass between cross-links and fractional free volume of the membranes are responsible for the varying membrane performance. Temperature effect on permeability was investigated for 10 mass% water containing feed with the membrane containing higher concentration of PANI particles, the presence of which could be responsible for varied effect of water permeation through the membrane. Membranes of this study could remove as much as 98% of water from the feed.     

Pervaporation dehydration of ethanol–water mixtures with chitosan/hydroxyethylcellulose (CS/HEC) composite membranes: I. Effect of operating conditions

Composite hydrophilic pervaporation membranes were prepared from chitosan blended with hydroxyethylcellulose using cellulose acetate as a porous support. The membranes were tested for dehydration performance of ethanol–water mixtures of ethanol concentrations 70–95 wt.% in the laminar flow region, at temperatures 50–70°C and at permeate pressures of 3–30 mmHg. The composite membrane showed an improved dehydration performance compared with dense CS/HEC membrane developed earlier. The effects of operating conditions also revealed that pervaporation of low water content feed carried out at high feed flow rate and at low temperature and permeate pressure was an advantage.     

Blended chitosan and polyvinyl alcohol membranes for the pervaporation dehydration of isopropanol

Homogeneous membranes were prepared by casting the solution of blended chitosan and polyvinyl alcohol (PVA) on a glass plate. The percent weight of chitosan in the membrane was varied from 0 to 100%. The membrane thickness was in the range of 15–30 μm. The membranes were heat treated at 150 °C for an hour. After that the membranes were crosslinked by glutaraldehyde and sulfuric acid in acetone aqueous solution. The membranes were tested at 30–60 °C for dehydration performance of 50–95% isopropanol aqueous solutions. At around 90% of isopropanol in the feed mixture, permeate flux increased whereas the percent of water in permeate tended to decrease when the feed temperature increased for all membranes, except that the water content in permeate from the membrane containing 75 wt.% chitosan remained constant. The swelling degree in water and the total flux increased with increasing chitosan content in membranes. The effect of temperature on permeate flux followed the Arrhenius relationship. The permeate flux decreased when isopropanol in the feed increased for all membranes. However, water content in permeate and isopropanol concentration in the feed formed complex relationship for different chitosan content membranes. Sorption did not appear to have significant effects on separation. The membrane containing chitosan 75% performed the best. For a feed solution containing 90% isopropanol at 60 °C, the permeate flux was 644 g/m² h with water content of nearly 100% in the permeate. At 55% isopropanol in the feed at 60 °C, the permeate flux was 3812 g/m² h. In the range of 55–95% of isopropanol in the feed, the water content in permeate was more than 99.5%. This membrane showed very excellent performance with good mechanical strength. It is promising to develop this membrane for industrial uses.     

Pervaporation separation of water/ethanol mixture by TGN/PSF blending membrane

The separation performance of plasticizer/polysulfone (TGN/PSF) pervaporation membrane was studied. The optimum amount of plasticizer (TGN) in PSF membranes improved the diffusion selectivity of water to ethanol, which was due to the increase in the permeate diffusion rate difference between water to ethanol molecules. On the other hand, the solubility selectivity of water to ethanol in PSF membrane showed a minor change with increasing the plasticizer content in TGN/PSF membrane. The feed ethanol concentration showed a significant influence on the degree of swelling as well as the separation performance of TGN/PSF membrane. It was found that the dominant factor of permeate transport through membranes was the diffusion rate difference, especially at high ethanol concentrations in feed. This study indicated that a good separation performance could be achieved at high ethanol concentrations in feed. This investigation also proves that the flexible polymer chain mobility, which was due to both the addition of TGN in the membrane and the swelling effect of the membrane at the high ethanol concentration in feed solution, strongly influences the separation properties of TGN/PSF membrane.     

Preparation and characterizations of asymmetric sulfonated polysulfone membranes by wet phase inversion method

This paper presents an original approach to prepare the asymmetric sulfonated polysulfone membranes by using wet phase inversion method and their applications for dehydrating a water/ethanol mixture by pervaporation. The separation performances of sulfonated membranes were strongly affected by the degree of sulfonation and the degree of swelling of membranes. The substitution degree of sulfonic group enhanced the permselectivity of sulfonated polysulfone membranes by increasing the hydrophilicity of polymer backbone. Based on the observations of membrane morphology and light transmittance measurements, the degree of sulfonation of polysulfone presented less influence on the membrane formation pathway and the final structure of membrane in wet phase inversion process. It was also found that the sulfonated membranes showed well hydrophilic properties and facilitated water adsorption in the membranes. The sorption and permeation properties also showed that the permselectivity of asymmetric membrane was dominated by the permeate diffusion rather than the permeate sorption in the skin layer. The high separation performance of pervaporation membrane can be achieved by phase inverse method with sulfonated polysulfone.     

Preparation and pervaporation properties of crosslinked hyperbranched poly(amine-ester) membranes

Crosslinked hyperbranched poly(amine-ester) (HPAE) membranes were prepared by crosslinking its terminal hydroxyl groups with glutaraldehyde (GA). The crosslinked HPAE membranes showed high reactivity and good hydrophilicity. The crosslinking degree was investigated by Fourier transformation infrared spectra (FT-IR). Atom force microscope (AFM) and scanning electron microscope (SEM) reveals that the crosslinked HPAE films have smooth surfaces, dense and homogenous matrices. The swelling degree of the membrane was higher in water than that in isopropanol. From the permeation of pure water through the HPAE membrane, the effect of hydroxyl/aldehyde group ratio on the permeation flux and separation factor was investigated. The results indicated that the permeation flux increase was accompanied with the separation factor decrease if the water concentration increased in the feed solution.     

Effect of separating layer in pervaporation composite membrane for MTBE/MeOH separation

The composite membranes with polyvinylalcohol (PVA) as separating layer material and polyacrylonitrile (PAN) or cellulose acetate (CA) as supporting layer material were prepared for separating methyl tert-butyl ether (MTBE)/MeOH mixture by pervaporation (PV). The results showed that PV performance of the composite membrane with PVA membrane as separating layer was superior to that with CA membrane as separating layer, and the PV performance of PVA/CA composite membrane with CA membrane as supporting layer was better. The parameters to prepare the composite membrane remarkably affected PV performance of the composite membrane. The permeate flux of both composite membranes of PVA/PAN and PVA/CA was over 400 g/m² h, and the concentration of MeOH in the permeate reached over 99.9 wt.% for separating MTBE/MeOH mixture.     

On the behaviour of asymmetric membranes in pervaporation

Symmetric and asymmetric membranes of the Loeb type are compared with respect to their performance in pervaporation. The experiments are carried out with water—isopropanol mixtures, employing cellulose acetate membranes of different structure, but of the same total thickness. These results are compared with calculations based on a 2-layer model for asymmetric membranes. Design criteria for optimal asymmetric membranes for pervaporation, as well as the performance characteristics for the two possible modes of installation — active layer facing the feed or facing the permeate — are discussed. Contrary to reverse osmosis, the installation of the membrane with the active layer facing the permeate proves to be superior — at least for low permeabilities of the membrane material. The interdependencies between thickness and permeability of the active layer, and porosity and thickness of the support layer are much stronger than in reverse osmosis.     

Dehydration of water-alcohol mixtures by pervaporation and vapor permeation through surface resintering expanded poly(tetrafluoroethylene) membranes

For the purpose of separating aqueous alcohol mixtures by the use of the pervaporation and vapor permeation techniques, a surface resintering expanded poly(tetrafluoroethylene) (e-PTFE), membrane was investigated. The surface properties of the modified e-PTFE membranes were characterized by atomic force microscopy, scanning electron microscopy, and contact angle meter. The X-ray diffraction measurements show that the crystallinity of the e-PTFE membrane decreases with increasing the surface resintering temperature. The surface roughness decreases with the surface resintering temperature increases. The membrane exhibited water selectivity during all process runs. The effects of feed composition, surface resintering temperature, and molar volume of the alcohols on pervaporation and vapor permeation were investigated. Compared with the e-PTFE membrane without surface modified, the e-PTFE membrane with surface resintering treatment effectively improve the separation factor for pervaporation of aqueous alcohol mixtures. The separation performances of e-PTFE membranes in vapor permeation are higher than that in pervaporation.     

Preparation and photochromic properties of nanocomposites based on chemically cross-linked polyvinyl alcohol and phosphotungstic acid

Nanocomposite films based on cross-linked polyvinyl alcohol (PVA) and phosphotungstic acid (PTA), in which PTA plays the roles of photochromic component and catalyst of the chemical cross-linking of PVA with glutaric aldehyde (GA), were synthesized. The formation of chemical cross-links in a polymer matrix of nanocomposite films occurring during their formation from PVA-PTA-GA aqueous solutions, was confirmed by IR spectroscopy. It was found that the cross-linkage of a polymer matrix imparts water resistance to PVA/PTA nanocomposites and changes their photochromic properties. By analyzing the electronic absorption spectra of photocolored films, it was shown that PTA anions in the matrix of non-cross-linked PVA upon photoreduction receive only one electron, while not only one-electron but the two-electron reduction of PVA anions occurs in a cross-linked PVA matrix. The photocolorabilty of films based on cross-linked PVA is thus two times higher than that of films based on non-cross-linked PVA. It was found that the rate of discoloration of photocolored PVA/PTA films increases with an increase in the degree of cross-linking of a polymer matrix.     

聚电解质PDDA/PSS层层自组装膜的渗透汽化性能

采用聚电解质层层自组装(LbL)技术, 在不同盐浓度下制备了聚(二烯丙基二甲基氯化铵)/聚苯乙烯磺酸钠(PDDA/PSS) 多层自组装膜, 并用于渗透汽化性能的研究. 重点考察了组装溶液中NaCl的浓度、组装层数及操作温度对自组装膜的异丙醇脱水性能的影响. 同时, 用扫描电镜观测了不同条件下制备膜的表面形貌. 结果表明, 在高NaCl含量的聚电解质溶液中只需组装几个双层的LbL膜, 即能获得较高的分离因子和较大的通量, 并解释了该LbL膜呈现反“trade-off”现象的原因.     

Influence of different degrees of hydrolysis of poly(vinyl alcohol) membrane on transport properties in pervaporation of IPA/water mixture

Crosslinked dense poly(vinyl alcohol) (PVA) membranes with different degrees of hydrolysis were prepared and used in sorption and pervaporation of isopropanol (IPA)/water mixtures. Partial flux of water permeation was increased with the water content in the liquid mixture, but the partial flux of IPA due to the coupling effect of sorption and permeation, had a maximum value. The degree of PVA hydrolysis and the feed temperature influenced the permeation flux and water selectivity due to crystallinity and the number of polar side groups in PVA. Thus the partial flux of water and IPA was inversely proportional to the degree of PVA hydrolysis and the selectivity of PVA for water was proportional to the hydrolysis level of PVA.