Structure and properties of poly(methyl methacrylate) particles prepared by a modified microemulsion polymerization

Nanoscale poly(methyl methacrylate) (PMMA) particles were prepared by modified microemulsion polymerization. Different from particles made by traditional microemulsion polymerization, the particles prepared by modified microemulsion polymerization were multichain systems. PMMA samples, whether prepared by the traditional procedure or the modified procedure, had glass-transition temperatures (T_g's) greater than 120 °C and were rich in syndiotactic content (55–61% rr). After the samples were dissolved in CHCl₃, there were decreases in the T_g values for the polymers prepared by the traditional procedure and those prepared by the modified process. However, a more evident T_g decrease was observed in the former than in the latter; still, for both, T_g was greater than 120 °C. Polarizing optical microscopy and wide-angle X-ray diffraction indicated that some ordered regions formed in the particles prepared by modified microemulsion polymerization. The addition of a chain-transfer agent resulted in a decrease in both the syndiotacticity and T_g through decreasing polymer molecular weight. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 733–741, 2004     

Synthesis of Poly(methyl methacrylate) Nanosize Particles by Differential Microemulsion Polymerization

Poly(methyl methacrylate) nanosize particles were synthesized by a differential microemulsion polymerization process. Sodium dodecylsulfate and ammonium persulfate were used as the surfactant and initiator, respectively. The effects of reaction conditions on the particle size have been investigated. A particle size of less than 20 nm in diameter has been achieved with surfactant/monomer and surfactant/water weight ratios of 1:18 and 1:120, i.e. much milder conditions than those previously reported in the literature.

TEM image of nanoparticles prepared via differential microemulsion polymerization.     

Synthesis and curing of poly(glycidyl methacrylate) nanoparticles

Glycidyl‐functional polymer nanoparticles [poly(glycidyl methacrylate) (PGMA)] were fabricated with microemulsion polymerization. The successful fabrication of PGMA nanoparticles was confirmed by Fourier transform infrared spectroscopy and transmission electron microscopy (TEM). A TEM image showed that the average diameter of the PGMA nanoparticles was approximately 10–28 nm and was fairly monodisperse. As the surfactant concentration increased, the average size of the nanoparticles decreased and approached an asymptotic value. A significant reduction of the nanoparticle size to the nanometer scale led to an enhanced number of surface functionalities, which played an important role in the curing reaction. The PGMA nanoparticles were cured with a low‐temperature curing agent, diethylene triamine, to produce ultrafine thermoset nanoparticles. The low‐temperature curing process was performed below the glass‐transition temperature of PGMA to prevent the coagulation and deformation of the nanoparticles. A TEM image indicated that the cured PGMA nanoparticles did not exhibit interparticle aggregation and morphological transformation during curing. The average size of the cured PGMA nanoparticles was consistent with that of the pristine PGMA nanoparticles © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2258–2265, 2005     

Synthesis of Polystyrene and Polystyrene/Poly(methyl methacrylate) Nanoparticles

Summary: Polystyrene nanosize particles have been synthesized by a differential microemulsion polymerization process involving the use of a small amount of poly(methyl methacrylate) as the seeds. Sodium dodecyl sulfate and ammonium persulfate were used as the surfactant and initiator, respectively. The effects of various reaction conditions on the particle size have been investigated. Particle sizes of less than 20 nm have been achieved at milder conditions than those previously reported in the literature.

An HRTEM image of PS/PMMA nanoparticles.     

Synthesis of Poly(methyl methacrylate) Nanoparticles Initiated by 2,2′‐Azoisobutyronitrile via Differential Microemulsion Polymerization

The synthesis of nanosized poly(methyl methacrylate) initiated by 2,2′‐azoisobutyronitrile via differential microemulsion polymerization has been investigated. Poly(methyl methacrylate) with a molecular weight of around 1 × 10⁶ and a particle size of about 20 nm was achieved under mild reaction conditions. A typical condition was that the surfactant amount required could be as low as 1/130 of the monomer amount in weight, and the surfactant/water ratio could be as low as 1/600, which is much less than the corresponding amounts reported in the literature. “Molecular bricks”, i.e., nanoparticles in which there are only one or two polymer chains, can be achieved using mild conditions by differential microemulsion polymerization, which may have potential applications for making molecular devices.

     

Interpenetrating polymer networks of poly(dimethyl siloxane–urethane) and poly(methyl methacrylate)

Simultaneous IPNs of poly(dimethyl siloxane-urethane) (PDMSU)/poly(methyl methacrylate) (PMMA) and related isomers have been prepared by using new oligomers of bis(β-hydroxyethoxymethyl)poly(dimethyl siloxane)s (PDMS diols) and new crosslinkers biuret triisocyanate (BTI) and tris(β-hydroxylethoxymethyl dimethylsiloxy) phenylsilane (Si-triol). Their phase morphology have been characterized by DSC and SEM. The SEM phase domain size is decreased by increasing crosslink density of the PDMSU network. A single phase IPN of PDMSU/PMMA can be made at an M_c = 1000 and 80 wt % of PDMSU. All of the pseudo- or semi-IPNs and blends of PDMSU and PMMA were phase separated with phase domain sizes ranging from 0.2 to several micrometers. The full IPNs of PDMSU/PMMA have better thermal resistance compared to the blends of linear PDMSU and linear PMMA. © 1993 John Wiley & Sons, Inc.     

Synthesis of gold–poly(methyl methacrylate) core–shell nanoparticles by surface‐confined atom transfer radical polymerization at elevated temperature

Surface‐confined atom transfer radical polymerization was used to prepare gold nanoparticle–poly(methyl methacrylate) core–shell particles at elevated temperature. First, gold nanoparticles were prepared by the one‐pot borohydride reduction of tetrachloroaurate in the presence of 11‐mercapto‐1‐undecanol (MUD). MUD‐capped gold nanoparticles were then exchanged with 3‐mercaptopropyltrimethoxysilane (MPS) to prepare a self‐assembled monolayer (SAM) of MPS on the gold nanoparticle surfaces and subsequently hydrolyzed with hydrochloric acid. The extent of exchange of MUD with MPS was determined by NMR. The resulting crosslinked silica‐primer layer stabilized the SAM of MPS and was allowed to react with the initiator [(chloromethyl)phenylethyl] trimethoxysilane. Atom transfer radical polymerization was conducted on the Cl‐terminated gold nanoparticles with the CuCl/2,2′‐bipyridyl catalyst system at elevated temperature. The rates of polymerization with the initiator‐modified gold nanoparticles exhibited first‐order kinetics with respect to the monomer, and the number‐average molecular weight of the cleaved graft polymer increased linearly with the monomer conversion. The presence of the polymer on the gold nanoparticle surface was identified by Fourier transform infrared spectroscopy and transmission electron microscopy. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3631–3642, 2005     

Synthesis and characterization of poly (n-butyl acrylate)-poly (methyl methacrylate) latex interpenetrating polymer networks by radiation-induced seeded emulsion polymerization

A series of latex interpenetrating polymer networks (LIPNs) were prepared via a two-stage emulsion polymerization of methyl methacrylate (MMA) or mixture of MMA and n-butyl acrylate (n-BA) on crosslinked poly(n-butyl acrylate)(PBA) seed latex using ⁶⁰Co γ-ray radiation. The particles of resultant latex were produced with diameters between 150 and 250 nm. FTIR spectra identified the formation of crosslinked copolymers of PMMA or P(MMA-co-BA). Dynamic light scattering (DLS) showed that with increasing n-BA concentration in second-stage monomers, the particle size of LIPN increased. Transmission electron microscope(TEM) photographs showed that the morphology of resultant acrylate interpenetrating polymer network (IPN) latex varied from the distinct core-shell structure to homogenous particle structure with the increase of n-BA concentration, and the morphology was mainly controlled by the miscibility between crosslinked PBA seed and second-stage copolymers and polarity of P(MMA-co-BA)copolymers. In addition, differential scanning calorimeter (DSC) measurements indicated the existence of reinforced miscibility between PBA seed and P(MMA-co-BA)copolymer in prepared LIPNs.     

Synthesis of nano-ZnO/poly(methyl methacrylate) composite microsphere through emulsion polymerization and its UV-shielding property

Nano-ZnO/poly(methyl methacrylate)(PMMA) composite latex microspheres were synthesized by in-site emulsion polymerization. The interfacial compatibility between nano-ZnO particles and PMMA were improved by treating the surface of nano-ZnO particles hydrophobically using methacryloxypropyltrimethoxysilane (MPTMS). TEM indicated that nano-ZnO particles present in nanosphere and have been encapsulated in the PMMA phase. FT-IR confirmed that MPTMS reacted with the nano-ZnO particle and copolymerized with MMA. It was clearly found from SEM that ZnO nanoparticles can be homogeneously dispersed in the PVC matrix. The absorbance spectrum of the nanocomposite polymer suggested that increasing the amount of nano-ZnO in composite particles could enhance the UV-shielding properties of the polymers. The nano-ZnO/PMMA composite particle could eliminate aggregation of ZnO nanoparticle and improve its compatibility with organic polymer. This means that the composite particles can be widely applied in lots of fields.     

Synthesis and characterization of poly(methyl methacrylate)‐block‐poly(methylphenylsilane)‐ block‐poly(methyl methacrylate) by atom transfer radical polymerization

ABA block copolymers of methyl methacrylate and methylphenylsilane were synthesized with a methodology based on atom transfer radical polymerization (ATRP). The reaction of samples of α,ω‐dihalopoly(methylphenylsilane) with 2‐hydroxyethyl‐2‐methyl‐2‐bromoproprionate gave suitable macroinitiators for the ATRP of methyl methacrylate. The latter procedure was carried out at 95 °C in a xylene solution with CuBr and 2,2‐bipyridine as the initiating system. The rate of the polymerization was first‐order with respect to monomer conversion. The block copolymers were characterized with ¹H NMR and ¹³C NMR spectroscopy and size exclusion chromatography, and differential scanning calorimetry was used to obtain preliminary evidence of phase separation in the copolymer products. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 30–40, 2003     

Synthesis of bis-allyloxy functionalized polystyrene and poly (methyl methacrylate) macromonomers using a new ATRP initiator

A new bis-allyloxy functionalized ATRP initiator, viz, 4,4-bis (4-(allyloxy) phenyl) pentyl-2-bromo-2-methylpropanoate was synthesized starting from commercially available 4,4-bis (4-hydroxyphenyl) pentanoic acid. Atom transfer radical polymerization of styrene in bulk and that of methyl methacrylate in anisole using CuBr/N,N,N′,N′,N″-pentamethyldiethylenetriamine system was carried out. The kinetic study of styrene polymerization showed controlled polymerization behavior. Bis-allyloxy functionalized well-defined polystyrene (M_n^GPC: 13,600–28,250, PDI: 1.07–1.09) and poly (methyl methacrylate) (M_n^GPC: 10,100–18,450, PDI: 1.23–1.34) macromonomers were obtained. The presence of allyloxy functionality was confirmed by ¹H NMR spectroscopy. The reactivity of allyloxy functionality was demonstrated by carrying out organic reactions such as addition of bromine and hydrosilylation on polystyrene macromonomer. Polystyrene macromonomer with bis-allyloxy functionality was transformed into bis-epoxy functionalized polystyrene macromonomer using 3-chloroperoxybenzoic acid.     

Synthesis of iron oxide/poly(methyl methacrylate) composite latex particles: Nucleation mechanism and morphology

A magnetic poly(methyl methacrylate) (PMMA) composite latex was prepared by soapless emulsion polymerization in the presence of ferrofluid, and the ferrofluid was prepared by means of a coprecipitation method. The effects of various polymerization parameters, such as the monomer concentration, ferrofluid content, and initiator concentration, on the conversion curve and particle size of the magnetic composite latex particles were examined in detail. The results showed that two nucleation mechanisms were involved according to the polymerization conditions. In the monomer‐rich and less ferrofluid system, self‐nucleation of PMMA was dominant over the entire course of emulsion polymerization. In the ferrofluid‐rich system, seeded emulsion polymerization was the main course to form the magnetic composite latex particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5695–5705, 2004     

Synthesis and characterization of poly(methyl methacrylate)/casein nanoparticles with a well‐defined core‐shell structure

Well‐defined, core‐shell poly(methyl methacrylate) (PMMA)/casein nanoparticles, ranging from 80 to 130 nm in diameter, were prepared via a direct graft copolymerization of methyl methacrylate (MMA) from casein. The polymerization was induced by a small amount of alkyl hydroperoxide (ROOH) in water at 80 °C. Free radicals on the amino groups of casein and alkoxy radicals were generated concurrently, which initiated the graft copolymerization and homopolymerization of MMA, respectively. The presence of casein micelles promoted the emulsion polymerization of the monomer and provided particle stability. The conversion and grafting efficiency of the monomer strongly depended on the type of radical initiator, ROOH concentration, casein to MMA ratio, and reaction temperature. The graft copolymers and homopolymer of PMMA were isolated and characterized with Fourier transform infrared spectroscopy and differential scanning calorimetry. The molecular weight determination of both the grafted and homopolymer of PMMA suggested that the graft copolymerization and homopolymerization of MMA proceeded at a similar rate. The transmission electron microscopic image of the nanoparticles clearly showed a well‐defined core‐shell morphology, where PMMA cores were coated with casein shells. The casein shells were further confirmed with a zeta‐potential measurement. Finally, this synthetic method allowed us to prepare PMMA/casein nanoparticles with a solid content of up to 31%. Thus, our new process is commercially viable. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3346–3353, 2003     

Synthesis of densely branched poly(methyl methacrylate)s via ATR copolymerization of methyl methacrylate and ethylene glycol dimethacrylate

Densely branched poly(methyl methacrylate)s have been synthesized by copolymerization of methyl methacrylate (MMA) and ethylene glycol dimethacrylate (EGDMA) using atom transfer free radical polymerization (ATRP). By employing the phenyl and benzyl esters of 2-bromo-2-methylpropionic acid as the initiators with 2,2-bipyridyl and Cu(I)Cl it has been possible to use high field ¹H nuclear magnetic resonance spectroscopy to evaluate in some detail the composition and structure of the branched PMMAs obtained. Parallel molar mass size exclusion chromatographic analysis using a multi-angle light scattering detector with a refractive index detector (MALS/SEC) has allowed the branched architecture of the products to be confirmed. Rather remarkably, high yields of branched PMMAs can be obtained without crosslinking using MMA/EGDMA molar feed ratios of up to 5/1 by appropriate adjustment of the molar feed of initiator. In particular by maintaining the EGDMA/initiator molar feed ratio ∼1/1 fully soluble products can be obtained that are densely branched since this feed ratio ensures that on average each living primary chain initiated contains on average only one branching EGDMA segment. As might be expected this controlled free radical process offers better control in the synthesis of branched polymer than the corresponding system we have reported using conventional free radical polymerization, and unlike the latter which requires the use of a chain transfer agent, the ATRP system requires no additional chain regulating component. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2375–2386, 2007     

Polyepichlorohydrin polyurethane/poly(methyl methacrylate) interpenetrating polymer networks

Polyurethane (PU) based on polyepichlorohydrin/poly(methyl methacrylate) (PECH/PMMA) interpenetrating polymer networks (IPNs) was synthesized by a simultaneous method. The effects of composition, hydroxyl group number of PECH, NCO/OH ratio and crosslinking agent content in IPNs were investigated in detail. Some other glycols, such as poly(ethylene glycol), poly(propylene glycol) and hydroxyl-terminated polybutadiene, were also used to obtain PU/PMMA IPNs. The interpenetrating and fracture behaviors of the IPNs are explained briefly.     

Production of poly(methyl methacrylate) particles by dispersion polymerization with mercaptopropyl terminated poly(dimethylsiloxane) stabilizer in supercritical carbon dioxide

Poly(methyl methacrylate) (PMMA) particles were produced by dispersion polymerization of methyl methacrylate in the presence of mercaptopropyl terminated poly(dimethylsiloxane) (MP-PDMS) in supercritical carbon dioxide at about 30 MPa for 24 h at 65 °C. The particle diameter could be controlled in a size range of submicron to micron by varying MP-PDMS concentration. The MP-PDMS worked as not only a chain transfer agent but also a colloidal stabilizer, which was named tran stab.Part CCLI of the series Studies on suspension and emulsion     

Fabrication of poly(methyl methacrylate) microfluidic chips by redox-initiated polymerization

In this report, a method based on the redox-initiated polymerization of methyl methacrylate (MMA) has been developed for the rapid fabrication of poly(methyl methacrylate) (PMMA) microfluidic chips. MMA containing 2-2'-azo-bis-isobutyronitrile was allowed to prepolymerize in a water bath to form a viscous prepolymer solution that was subsequently mixed with MMA containing a redox-initiation couple of benzoyl peroxide/N,N-dimethylaniline. The dense molding solution was sandwiched between a silicon template and a piece of 1-mm-thick PMMA plate. The polymerization could complete within 50 min under ambient temperature. The images of raised microfluidic structures on the silicon template were precisely replicated into the synthesized PMMA substrate during the redox-initiated polymerization of the molding solution. The chips were subsequently assembled by the thermal bonding of the channel plates and the covers. The new fabrication approach obviates the need for special equipment and significantly simplifies the process of fabricating PMMA microdevices. The attractive performance of the novel PMMA microchips has been demonstrated in connection with contactless conductivity detection for the separation and detection of ionic species.     

Preparation of Polypyrrole/Poly(methyl methacrylate) Core-Shell Nanoparticles in Four-Component Microemulsion Media

Electrically conductive polypyrrole (PPy)/poly(methyl methacrylate) (PMMA) core-shell nanoparticles were synthesized by two-step microemulsion polymerization. PPy core particles were prepared in a four-component microemulsion system, which was formed with surfactant cetyltrimethyl ammonium bromide (CTAB), cosurfactant n-pentanol, water, and pyrrole. Ferric chloride and iodine was added as the oxidant and the dopant, respectively. Then the PPy nanoparticles were coated with PMMA to prepare PPy/PMMA core-shell nanoparticles. The morphology of PPy/PMMA core-shell nanoparticles was characterized with transmission electron microscopy (TEM). Fourier transform infrared (FTIR) spectroscopy was used to characterize the structure of the samples. The electrical conductivities of samples were studied by a Hall effect testing instrument. Despite being coated with a layer of insulation, the conductivity of the composite PPy/PMMA core-shell nanoparticles could still reached to 7.856 × 10^?1 S/cm.     

Isothermal equilibrium adsorption of concanavalin A on dextran-modified poly(methyl methacrylate) latex particles

Isothermal equilibrium adsorption experiments were carried out to study the adsorption of concanavalin A (Con A) on dextran-modified poly(methyl methacrylate) (PMMA) latex particles. Three PMMA particles with various levels of dextran modification were selected for study: 0% (designated as D0), 1.24% (D20), and 2.45% (D75) based on total polymer weight. The Langmuir model is applicable to both D0 and D20 systems, although the data for the D20 system are somewhat scattered. On the other hand, the amount of Con A adsorbed per gram polymer particles (q*) versus the Con A concentration in water (c*) curve for the D75 system cannot be described by the Langmuir model. The deviation is attributed to the formation of a crosslinked network structure, caused by specific binding of the dimeric Con A molecules onto two neighboring particles with grafted dextran. The ratio of the initial number of Con A molecules to the initial number of active binding sites on the dextran-modified particle surface plays an important role in determining the structure of flocs formed. The maximum amount of Con A adsorbed on the particle surface (q _max) is of the order of 10⁻¹ μmol per gram particles and q _max in decreasing order is D75 > D20 > D0. The dissociation constant of the Con A-D20 (or Con A-D75) pair is of the order of 10⁻¹ μmol dm⁻³ which is 1 order of magnitude smaller than that of the Con A-D0 pair. Thus, the electrostatic interaction between Con A and D0 is much weaker than the affinity interaction between Con A and D20 (or D75). An empirical model is proposed to qualitatively explain the q* versus c* data. Received: 18 June 1998 Accepted in revised form: 24 December 1998     

Multihollow structured poly(methyl methacrylate)/silver nanocomposite microspheres prepared by suspension polymerization in the presence of dual dispersion agents

Poly(methyl methacrylate) (PMMA)/silver nanocomposite microspheres with unique multihollow structures were prepared by suspension polymerization in the presence of dual dispersion agents. The addition of a lipophilic emulsifier, polyethylene glycol (30EO) dipolyhydroxystearate (Arlacel P135), not only stabilized water-in-oil (W/O) emulsion, but also converted silver nanoparticles from hydrophilic to lipophilic. When a suspension polymerization dispersion agent, poly(vinyl alcohol), was added to the above W/O emulsion system, a water-in-oil-in-water suspension was formed with silver nanoparticles dispersed in the oil phase. The suspension polymerization was carried out at low temperature with 2,2’-azobis(2,4-dimethylvaleronitrile) as the initiator. When modified silver nanoparticles were added, the rate of polymerization increased slightly. High monomer conversion (about 85%) was obtained in spite of low polymerization temperature of 30 °C. Under controlled conditions, PMMA/silver microspheres with various hollow structures were synthesized. The PMMA/silver microspheres with multihollow structure showed high antibacterial ability.