EHD atomization characteristics of a point-plate system with a porous point electrode

An electrohydrodynamic (EHD) atomization from a point-to-plate system, with a wet porous point as a corona electrode, has been studied. And the atomized water droplets from the wet porous point, as well as the water droplet traces, the water droplet charge-to-mass ratios, and the water droplet number concentrations, were investigated. It was observed that the wet porous point can atomize abundant amounts of water droplet, 2.8, 2.6 and 2.2 mg/min for negative, AC and positive corona, respectively. The migrated water droplet traces were observed. The positive wet porous point atomized very fine water droplets than those obtained with the negative wet porous point. Moreover, the water droplets atomized from the AC corona showed granular-like larger traces. A weak corona discharge can atomize water droplets very effectively. On the other hand, an intensive corona discharge can eject more water droplets. As a result with the wet porous point, the maximum corona-current-based and corona-power-based water droplet atomization yields of Y_C = 3.34, 3.32 and 3.25 μg/μAs and Y_P = 0.35, 0.40 and 0.27 mg/Ws have been obtained for the negative, AC and positive corona discharges.     

Electrospray of fine droplets of ceramic suspensions for thin-film preparation

An electrostatic atomization technique has been developed to generate ultra-fine spray of ZrO₂ and SiC ceramic suspensions in a range of 4–5 μm with a narrow size distribution (1–9 μm). The aim of this work is to generate fine spray of ceramic suspensions for the preparation of uniform thin films of these ceramic materials on substrates. Thin-film formation using electrostatic atomization process allows one to tightly control the process while meeting the economics in comparison with some other competing process technologies such as chemical vapour deposition, physical vapour deposition and plasma spray, etc. Preliminary results have shown that for low through put atomization, the cone-jet is the most suitable method to produce a fine charged aerosol with a narrow size distribution. It was found that the droplet size of the spray is in the range of a few micrometers with a narrow size distribution and that droplet size and spray current obey theoretical prediction of scaling law. As prepared ZrO₂ and SiC thin films were observed to be homogenous with a particle size of less than 10 μm.     

Compact polymer multi-nozzles electrospray device with integrated microfluidic feeding system

Electrohydrodynamic (EHD) atomization consists in using an electric field for spraying a liquid flowing through a capillary. The applications are: mass spectrometry, colloid thrusters and more recently medicine nebulization processes. EHD atomization provides the ability to control the generated droplets size by adjusting electrospray parameters. It is however essential to manufacture the emitters into arrays because flow through a stable cone-jet mode electrospray can only be maintained at low flow rate and most applications require a high throughput. We propose a new design of a multiple electrospray system involving an innovative nozzle shape and flow restrictor system. Nozzles and microfluidic restrictor system are manufactured on the same polycarbonate sheet using the excimer laser technology and thus allowing a high compactness of this system.     

An experimental study on the motion of water droplets in oil under ultrasonic irradiation

The motion of a single water droplet in oil under ultrasonic irradiation is investigated with high-speed photography in this paper. First, we described the trajectory of water droplet in oil under ultrasonic irradiation. Results indicate that in acoustic field the motion of water droplet subjected to intermittent positive and negative ultrasonic pressure shows obvious quasi-sinusoidal oscillation. Afterwards, the influence of major parameters on the motion characteristics of water droplet was studied, such as acoustic intensity, ultrasonic frequency, continuous phase viscosity, interfacial tension, and droplet diameter, etc. It is found that when the acoustic intensity and frequency are 4.89 W cm⁻² and 20 kHz respectively, which are the critical conditions, the droplet varying from 250 to 300 μm in lower viscous oil has the largest oscillation amplitude and highest oscillation frequency.     

Properties of droplet formation made by cone jet using a novel capillary with an external electrode

A capillary with an external electrode for cone-jet mode of electrospray has been developed to spot a droplet accurately on a substrate surface. The external electrode is made by gold deposition around tip of a glass capillary. The electrospray was made by applying a positive pulsed dc voltage to the solution in the capillary. Using a positive bias voltage to the external electrode, the meniscus of the solution at the tip deformed to be more sharp, and center of the meniscus was prolonged. This deformation stabilized the trajectory of the jet from the Taylor cone at the tip. From the experimental result, accuracy of positioning of the droplet having 0.3 pL volume was improved with the standard deviation of 1.1 μm, from that of 2.5 μm for conventional capillary without the external electrode.     

Numerical simulation of electrohydrodynamic (EHD) atomization

The objective of the present work was to use a commercial Computational Fluid Dynamics (CFD) code to simulate the electrohydrodynamic (EHD) atomization process. Although the physics of the atomization and cone formation has been discussed in numerous publications, a comprehensive theory has not been presented. Some of the previous approaches are discussed below. A CFD model can give a unique capability to describe and simulate the liquid cone formation and atomization. The approach in this work was to simultaneously solve the coupled (EHD) and electrostatic equations. The heat conduction equation, solved by the CFD solver, has been modified to solve the electrostatic field equations. From the electrostatic field, the electric body forces have been determined and included in the Navier–Stokes equations. The model does not include any current. The key liquid property for the coupling is the permittivity. The predicted velocity fields for heptane and ethanol and the operating window of heptane were found to be consistent with published results. The model does not include a droplet break-up model. If the jet is cylindrical, the droplet size can be calculated from the jet diameter. The droplet size of ethanol was predicted and compared well with experiments.     

Electrohydrodynamic gas pump in a vertical tube

The characteristics of electrohydrodynamic (EHD) gas pumps have been experimentally evaluated. Two tubes of different size were used to house the EHD gas pumps. Experiments were conducted using positive direct current with voltage varying from 13 kV to 30 kV. The applied voltage at which flow was induced correlates well with the electrode spacing. Air flows with a uniform velocity profile were induced in the smaller tube and an inverted parabolic profile in the larger tube. The results also show that the ionic wind velocity increases to a maximum value and then decreases to an asymptotic value.     

EHD flow in a wide electrode spacing spike–plate electrostatic precipitator under positive polarity

In this work, results of two- and three-dimensional particle image velocimetry (PIV) measurements of the flow velocity fields in a wide spacing spike–plate electrostatic precipitator (ESP) under positive polarity are presented. A DC voltage of positive polarity (up to 28 kV) was applied to the spike electrode. The average gas flow velocity was 0.6 m/s. The PIV measurements were carried out in four planes perpendicular to the plate electrodes. Three parallel planes passed along the ESP while one plane passed across the ESP duct. The results show that electrohydrodynamic (EHD) secondary flow with relatively strong vortices exist in the ESP. The EHD secondary flow pattern depends on applied voltage and measuring plane position in respect to the spike tip. The strongest vortices occur in the plane passing through the tip of the upstream-directed spike. These relatively strong EHD vortices may hinder collection of the particles in the diameter range of 0.1–1 μm in the wide electrode spacing spike–plate ESPs.     

IR signature study of aircraft engine for variation in nozzle exit area

In general, jet engines operate with choked nozzle during take-off, climb and cruise, whereas unchoking occurs while landing and taxiing (when engine is not running at full power). Appropriate thrust in an aircraft in all stages of the flight, i.e., take-off, climb, cruise, descent and landing is achieved through variation in the nozzle exit area. This paper describes the effect on thrust and IR radiance of a turbojet engine due to variation in the exit area of a just choked converging nozzle (M_e = 1). The variations in the nozzle exit area result in either choking or unchoking of a just choked converging nozzle. Results for the change in nozzle exit area are analyzed in terms of thrust, mass flow rate and specific fuel consumption. The solid angle subtended (Ω) by the exhaust system is estimated analytically, for the variation in nozzle exit area (A_ne), as it affects the visibility of the hot engine parts from the rear aspect. For constant design point thrust, IR radiance is studied from the boresight (ϕ = 0°, directly from the rear side) for various percentage changes in nozzle exit area (%ΔA_ne), in the 1.9–2.9 μm and 3–5 μm bands.     

Skin permeation of d-limonene-based nanoemulsions as a transdermal carrier prepared by ultrasonic emulsification

Nanoemulsions can be used for transporting pharmaceutical phytochemicals in skin-care products because of their stability and rapid permeation properties. However, droplet size may be a critical factor aiding permeation through skin and transdermal delivery efficiency. We prepared d-limonene nanoemulsions with various droplet sizes by ultrasonic emulsification using mixed surfactants of sorbitane trioleate and polyoxyethylene (20) oleyl ether under different hydrophilic–lipophilic balance (HLB) values. Droplet size decreased with increasing HLB value. With HLB 12, the droplet size was 23 nm, and the encapsulated ratio peaked at 92.3%. Transmission electron microscopy revealed spherical droplets and the gray parts were d-limonene precipitation incorporated in spherical droplets of the emulsion system. Franz diffusion cell was used to evaluate the permeation of d-limonene nanoemulsion through rat abdominal skin; the permeation rate depended on droplet size. The emulsion with the lowest droplet size (54 nm) achieved the maximum permeation rate. The concentration of d-limonene in the skin was 40.11 μL/cm² at the end of 360 min. Histopathology revealed no distinct voids or empty spaces in the epidermal region of permeated rat skin, so the d-limonene nanoemulsion may be a safe carrier for transdermal drug delivery.     

Laser ablation fast pulse discharge plasma spectroscopy analysis of Pb,Mg and Sn in soil

Laser ablation fast pulse discharge plasma spectroscopy (LA-FPDPS) technique is a recently developed atomic emission analytical technique that is analogous to dual pulse laser induced breakdown spectroscopy (DP-LIBS). LA-FPDPS, however, uses a periodical oscillating discharge plasma generation method on samples instead of the second laser beam in DP-LIBS. Here we describe the electric characteristics and its application to the analysis of Pb, Mg and Sn in soil. Due to the fast discharge process, the peak power deposition rate is up to 1.5 MW, although the discharge energy is relatively small. The main energy deposition process only last for ~ 4 μs. From the measured spectra, calibration curves for Pb, Mg and Sn in soil were derived and the limits of detection were 1.5 μg/g, 34 μg/g and 0.16 μg/g respectively.     

Forming concentric double-emulsion droplets using electric fields

Double-emulsion droplets may be assembled into highly concentric shells using a uniform AC electric field to induce dipole/dipole interactions. The resulting force centers the inner droplet with respect to the outer shell if the outer droplet has a higher dielectric constant than the ambient, suspending liquid. The dielectric constant of the inner droplet does not influence this condition. Applying an electric field >10⁴ V_rms/m achieves centering of approximately 3–6 mm diameter droplets suspended in ～10 centipoise liquids within ～60 s. If the outer shell is electrically conductive, the effect depends strongly on frequency. In the case of the monomer-containing liquids requisite to forming foam shells for laser target fabrication, the electrical field frequency must be ～10 MHz or higher. Because of very stringent requirements imposed on the concentricity and sphericity of laser targets, electric field induced droplet distortion must be minimized. Consequently, the liquid constituents must be matched in density to ～0.1%.     

Insulator-based dielectrophoresis in viscous media—Simulation of particle and droplet velocity

The velocity of micro-particles in a nonuniform electric field was examined as a function of electrical potential and particle size to illustrate the possible application of dielectrophoresis (DEP) as a new separation technique in viscous media. A new comprehensive model is presented that combines the effects of DEP and electrohydrodynamic forces on particle motion. The current model simulation takes into account the possible significant influence of electrohydrodynamic effects depending on the particle size, electrode distance, and voltage applied during DEP particle separation. The heat generated as a consequence of high electric field strength leads to density gradients in the liquid, thus inducing buoyancy forces that cause fluid convective motion.Experimental velocity measurements using two materials having extreme properties, i.e. polyethylene (PE) particles (diameter range 100–2000 μm) and water droplets (diameter range 25–275 μm), both suspended in a viscous medium (silicone oil), correspond with the proposed theoretical predictions. The comprehensive model presented was applied to insulator-based DEP in a direct current (dc) electric field, but it is expected to allow predictions of various similar systems.     

Ultrasonic energy input influence οn the production of sub-micron o/w emulsions containing whey protein and common stabilizers

Ultrasonication may be a cost-effective emulsion formation technique, but its impact on emulsion final structure and droplet size needs to be further investigated. Olive oil emulsions (20 wt%) were formulated (pH ～ 7) using whey protein (3 wt%), three kinds of hydrocolloids (0.1–0.5 wt%) and two different emulsification energy inputs (single- and two-stage, methods A and B, respectively). Formula and energy input effects on emulsion performance are discussed. Emulsions stability was evaluated over a 10-day storage period at 5 °C recording the turbidity profiles of the emulsions. Optical micrographs, droplet size and viscosity values were also obtained. A differential scanning calorimetric (DSC) multiple cool–heat cyclic method (40 to ?40 °C) was performed to examine stability via crystallization phenomena of the dispersed phase.Ultrasonication energy input duplication from 11 kJ to 25 kJ (method B) resulted in stable emulsions production (reduction of back scattering values, dBS ～ 1% after 10 days of storage) at 0.5 wt% concentration of any of the stabilizers used. At lower gum amount samples became unstable due to depletion flocculation phenomena, regardless of emulsification energy input used. High energy input during ultrasonic emulsification also resulted in sub-micron oil-droplets emulsions (D₅₀ = 0.615 μm compared to D₅₀ = 1.3 μm using method A) with narrower particle size distribution and in viscosity reduction.DSC experiments revealed no presence of bulk oil formation, suggesting stability for XG 0.5 wt% emulsions prepared by both methods. Reduced enthalpy values found when method B was applied suggesting structural modifications produced by extensive ultrasonication. Change of ultrasonication conditions results in significant changes of oil droplet size and stability of the produced emulsions.     

Mechanism of electrohydrodynamically induced flow in a wire-non-parallel plate electrode type gas pump

An experimental investigation and one-dimensional modeling have been conducted to study the mechanism of net flow direction induced by electrohydrodynamic (EHD) forces in a wire-non-parallel plate electrode type EHD gas pump. The experiments were conducted with various different locations of corona wire electrode for negative and positive applied voltage from 0 to 14 kV at atmospheric pressure and room temperature, where air was used as the working fluid. A one-dimensional cross-sectional averaged model based on mass and momentum conservation as well as Poisson electric field and ion transport equations was also developed. The results show that the net flow direction of electrohydrodynamically induced gas flow in a wire-non-parallel plate electrode system significantly depends on the location of the corona wire electrode relative to the grounded electrode position. The effect of conversion angle of non-parallel plate electrode on the net flow direction and pressure drop also was investigated and discussed in detail.     

Physiochemical and cytotoxicity study of TPGS stabilized nanoemulsion designed by ultrasonication method

The main aim of the present work was to prepare TPGS stabilized D-α-Tocopherol, lemon oil, tween-80, and water nanoemulsion by low cost and highly effective sonication method. The prepared nanoemulsion showed good stability for 60 days at variable temperature conditions i.e. 4, 25 and 37 °C. The tolerance of the prepared nanoemulsion to salt (50 mM–500 mM) and pH (pH 2–pH 7.4) was also studied. The morphology and droplet size of pure and quinine loaded nanoemulsion was characterized with transmission electron microscopy. The prepared formulation was transparent and the obtained average particle size ranged between 25 nm and 35 nm. The nanoemulsion was found to be non toxic. The cell viability study of pure nanoemulsion carried out on Hep G2 cells revealed that the cell viability was 100%. The formulation further exhibited high quinine loading and release capacity with cumulative release up to 76 ± 2% and 65 ± 2% at pH 7.4 and pH 5.5 respectively. The interaction between quinine and vitamins (riboflavin, thiamine and biotin) was also carried out (aqueous medium). The study revealed that riboflavin had strong interaction with quinine and vitamins vis-à-vis thiamine and biotin.     

1/f Noise QWIPs and nBn detectors

The low-frequency noise is a ubiquitous phenomenon and the spectral power density of this fluctuation process is inversely proportional to the frequency of the signal. We have measured the 1/f noise of a 640 × 512 pixel quantum well infrared photodetector (QWIP) focal plane array (FPA) with 6.2 μm peak wavelength. Our experimental observations show that this QWIP FPA’s 1/f noise corner frequency is about 0.1 mHz. With this kind of low frequency stability, QWIPs could unveil a new class of infrared applications that have never been imagined before. Furthermore, we present the results from a similar 1/f noise measurement of bulk InAsSb absorber (lattice matched to GaSb substrate) nBn detector array with 4.0 μm cutoff wavelength.     

Production of particulates from transducer erosion: Implications on food safety

The formation of metallic particulates from erosion was investigated by running a series of transducers at various frequencies in water. Two low frequency transducer sonotrodes were run for 7.5 h at 18 kHz and 20 kHz. Three high frequency plates operating at megasonic frequencies of 0.4 MHz, 1 MHz, and 2 MHz were run over a 7 days period. Electrical conductivity and pH of the solution were measured before and after each run. A portion of the non-sonicated and treated water was partially evaporated to achieve an 80-fold concentration of particles and then sieved through nano-filters of 0.1 μm, 0.05 μm, and 0.01 μm. An aliquot of the evaporated liquid was also completely dried on strips of carbon tape to determine the presence of finer particles post sieving. An aliquot was analyzed for detection of 11 trace elements by Inductively Coupled Plasma Mass Spectroscopy (ICPMS). The filters and carbon tapes were analyzed by FE-SEM imaging to track the presence of metals by EDS (Energy Dispersive Spectroscopy) and measure the particle size and approximate composition of individual particles detected. Light microscopy visualization was used to calculate the area occupied by the particles present in each filter and high resolution photography was used for visualization of sonotrode surfaces. The roughness of all transducers before and after sonication was tested through profilometry. No evidence of formation of nano-particles was found at any tested frequency. High amounts of metallic micron-sized particles at 18 kHz and 20 kHz formed within a day, while after 7 day runs only a few metallic micro particles were detected above 0.4 MHz. Erosion was corroborated by an increase in roughness in the 20 kHz tip after ultrasound. The elemental analysis showed that metal leach occurred but values remained below accepted drinking water limits, even after excessively long exposure to ultrasound. With the proviso that the particles measured here were only characterized in two dimensions and could be nanoparticulate in terms of the third dimension, this research suggests that there are no serious health implications resulting from the formation of nanoparticles under the evaluation conditions. Therefore, high frequency transducer plates can be safely operated in direct contact with foods. However, due to significant production of metallic micro-particulates, redesign of lower frequency sonotrodes and reaction chambers is advised to enable operation in various food processing direct-contact applications.     

Effect of reaction temperature on the size and morphology of scorodite synthesized using ultrasound irradiation

Synthesis of scorodite (FeAsO₄·2H₂O) using dynamic action agglomeration and the oxidation effect from ultrasound irradiation was investigated. The effect of different reaction temperatures (90, 70, 50, and 30 °C) on the size and morphology of scorodite particles synthesized under O₂ gas flow and ultrasound irradiation was explored because the generation of fine bubbles depends on the solution temperature. At 90 °C, the size of scorodite particles was non-homogeneous (from fine particles (<1 μm) to large particles (>10 μm)). The oxidation–reduction potential (ORP) and yield at 90 °C showed lower values than those at 70 °C. The scorodite particles, including fine and non-homogeneous particles, were generated by a decrease in the oxidation of Fe(II) to Fe(III) and promotion of dissolution caused by the generation of radicals and jet flow from ultrasound irradiation. Using ultrasound irradiation in the synthesis of scorodite at low temperature (30 °C) resulted in the appearance of scorodite peaks in the X-ray diffraction (XRD) pattern after a reaction time of 3 h. The peaks became more intense with a reaction temperature of 50 °C and crystalline scorodite was obtained. Therefore, ultrasound irradiation can enable the synthesis of scorodite at 30 °C as well as the synthesis of large particles (>10 μm) at higher temperature. Oxide radicals and jet flow generated by ultrasound irradiation contributed significantly to the synthesis and crystal growth of scorodite.     

Effects of trench oxide and field plates on the breakdown voltage of SOI LDMOSFET

To improve the breakdown voltage, we propose a SOI-based LDMOSFET with a trench structure in the drift region. Due to the trench oxide and underneath boron implanted layer, the surface electric field in the drift region effectively reduced. These effects resulted in the increment of breakdown voltage for the trenched LDMOS more than 100 V compared with the conventional device. However, the specific on-resistance, which has a trade-off relationship, is slightly increased. In addition to the trench oxide on the device performance, we also investigated the influence of n− drift to n+ drain junction spacing on the off-state breakdown voltage. The measured breakdown voltages were varied more than 50 V with different n− to n+ design spaces and achieved a maximum value at L_DA = 2.0 μm. Moreover, the influence of field plate on the breakdown voltage of trench LDMOSFET was investigated. It is found that the optimum drain field plate over the field oxide is 8 μm.