Dual curing systems based on UV curing and alkoxysilane group condensation

A study was performed on dual curing systems based on UV curing of reactive unsaturations (acrylic double bonds) and successive alkoxysilane group condensation. The systems were obtained by mixing a typical epoxy acrylic resin with different amounts of monomers containing alkoxysilane groups (3-methacryloyloxypropyltrimethoxysilane, MEPTS, and 3-mercaptopropyltrimethoxysilane, MPTS) in the presence of a photoinitiator and a condensation catalyst. After UV curing, the kinetics of the alkoxysilane group condensation was followed by Fourier Transform Infrared Spectroscopy (FTIR) analysis at different temperatures and water vapour pressures. Higher condensation rates were obtained in the systems containing MPTS with respect to the MEPTS system. Also the adhesion on glass sheets was better in the presence of MPTS with respect to MEPTS. These results were attributed to the different structures and to the different crosslinking density obtained in the presence of the two monomers. Wetting tension, Attenuated Total Reflectance (ATR-FTIR) and X-Ray Photoelectron Spectroscopy (XPS) measurements are in agreement with these conclusions.     

Preparation of PEG-modified urethane acrylate emulsion and its emulsion polymerization

In order to improve stability and reduce droplet size, the PEG-modified urethane acrylates were synthesized by the reaction of polyethylene glycol (PEG) with residual isocyanate groups of urethane acrylate to incorporate hydrophilic groups into the molecular ends. The droplet sizes of the PEG-modified urethane acrylate emulsions were much smaller than those of unmodified urethane acrylate emulsions at the same surfactant composition, and the droplet sizes of these emulsions were significantly effected not by surfactant compositions and types, but by the reaction molar ratio of PEG, because the urethane acrylate containing polyoxyethylene groups as terminal groups aided the interfacial activity of surfactant molecules and acted as a polymeric surfactant. The actions of PEG-modified urethane acrylate were confirmed by the investigation of adsorption of urethane acrylate in a water/benzene interface.For polymerization of emulsions, the stability of emulsion in the process of emulsion polymerization was changed by the type of surfactant or initiator. In the case of emulsion polymerization with a water soluble initiator (K₂S₂O₈), the emulsions prepared using TWEEN 60 were broken in the process of polymerization. However, polymerization of these emulsions could be carried out using an oil soluble initiator (AIBN). The conversion of emulsion polymerization changed with the type of urethane acrylates, that is, the reaction molar ratio of PEG to 2-HEMA.     

Structure–property relationships of anionic poly(urethane–urea) dispersion cross-linked with partially methylated melamine formaldehyde

An anionic poly(urethane–urea) dispersion (PUD) was cross-linked with different amount of partially methylated melamine formaldehyde (PMMF). The isothermal curing behavior was observed by a rigid-body pendulum rheometer. The test results showed that cure response of PUD cross-linked with PMMF was a function of the concentration of PMMF. Also, PMMF self-condensation could take place during the curing process. In this experiment, the anionic poly(urethane–urea) dispersion has a large number of >N–H cross-linking or branching sites in urethane and urea groups per molecule that allow a large number of PMMF to couple into elastic PUD backbone to form branched structure with partial cross-linking. The dynamic mechanical properties of PUD cross-linked with PMMF were affected by the concentration of PMMF. It was further shown that the tensile properties were strongly influenced by the concentration of PMMF and curing temperature.     

Structural and end‐group effects on bulk and surface properties of hyperbranched poly(urea urethane)s

The hydroxy end groups of aromatic and aliphatic hyperbranched poly‐(urea urethane)s prepared with an AA* + B*B₂ one‐pot method were modified with phenylisocyanate, butylisocyanate, and stearylisocyanate. The success of the modification reaction was verified with ¹H NMR and IR spectroscopy. Linear model poly‐(urea urethane)s were prepared, too, for comparison. The bulk properties of OH functionalized hyperbranched poly(urea urethane)s, compared with those of linear analogues and modified hyperbranched poly(urea urethane)s, were studied with differential scanning calorimetry, thermogravimetric analysis, and temperature‐dependent Fourier transform infrared measurements. Transparent and smooth thin films could be prepared from all polymer samples and were examined with a light microscope, a microglider, and an atomic force microscope. The properties of the polymer surface were examined by measurements of the contact angle and zeta potential. For all samples, the properties were mainly governed by the strong interactions of the urea and urethane units within the backbone, whereas the influence of the nature of the end groups and of the branched structure was reduced in comparison with other hyperbranched polymer systems. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3376–3393, 2005     

Synthesis and characterisation of silica hybrids based on poly(ε-caprolactone-b-perfluoropolyether-b-ε-caprolactone)

Poly(ε-caprolactone-b-perfluoropolyether-b-ε-caprolactone) (PCL-PFPE-PCL) triblock copolymers having hydroxy end groups were readily functionalised with triethoxysilane end groups by reactions with 3-isocyanatopropyltriethoxysilane. Organic-inorganic hybrids were prepared by using the sol-gel process in the presence of tetraethoxysilane and hydroxy or triethoxysilane terminated PCL-PFPE-PCL. Fully transparent hybrid materials with high content of organic matter were obtained only in the case of alkoxysilane functionalised copolymers. For such systems the PCL-PFPE-PCL copolymer was so intimately mixed with the inorganic network to prevent crystallisation of the PCL segments. The progress of the sol-gel reaction was limited by the early vetrification of the reactive system, while the interpenetration of the organic phase was enhanced by curing the samples at 100 °C.     

Nanostructuring of Ionic Bridged Silsesquioxanes

The transformation by hydrolysis/condensation of four new mesityl‐(bis or tris)imidazolium‐based alkoxysilane precursors into their corresponding bridged silsesquioxanes has been investigated. These precursors feature urea groups and either short or long alkylene chains, which are known to favor self‐assembly. The most regular nanostructures were obtained by a combination of the tripodal precursors with C₁₀H₂₀ alkylene chains, as shown by powder X‐ray diffraction (PXRD) analysis, independent of the reaction conditions.     

Characterization of nanostructured epoxy networks modified with isocyanate-terminated liquid polybutadiene

Polybutadiene-block-epoxy prepolymer (DGEBA-b-PBNCO) copolymers with multi-branched topological structure were prepared by reacting isocyanate-multifunctionalized liquid polybutadiene (PBNCO) with DGEBA prepolymer and used to develop nanostructured rubber-modified epoxy thermosets cured with triethylene-tetramine (TETA) as the aliphatic amine. The nanoscopic structure was obtained with the addition of as high as 20 phr of rubber component and successfully demonstrated by transmission electron microscopy (TEM) and small-angle X-ray scattering (SAXS). The glass transition temperature of the rubber-modified epoxy networks was slightly higher than the neat epoxy system. In addition, a unique combination of outstanding toughness and increased modulus and T(g) was achieved in these modified systems, which was attributed to the peculiar morphology associated with a strong interfacial adhesion imparted by the reaction between the isocyanate and hydroxyl groups present in the PBNCO and epoxy resin, respectively. The effect of the PBNCO on the gelation time of the epoxy/TETA system was investigated by rheological techniques. The NCO-functionalized polybutadiene decreased the gelation time, indicating an accelerating effect on the curing process, probably because of the urethane groups formed by the reaction between PBNCO and the epoxy resin during the PB-b-ER block copolymer preparation.     

含改性松香的丁二醇二缩水甘油醚固化反应动力学研究

设计了含改性松香无苯环的环氧固化体系和无松香的对照体系,分别是无松香体系Ⅰ：丁二醇二缩水甘油醚（BDGE）和甲基六氢苯酐（MeHHPA）;无规体系Ⅱ：丙烯酸松香（AR）、BDGE和MeHHPA;有规体系Ⅲ：丙烯酸松香基环氧树脂（ARE,由AR和BDGE预聚而来）和MeHHPA。对三体系的固化反应应用动态示差扫描量热仪（DSC）进行了研究,利用KAS法求得不同转化率下的表观活化能,通过整个反应过程反应活化能的变化,得到了三体系反应的内在机理,结果发现松香基的引入及引入顺序都对固化反应产生影响。     

Synthesis,Characterization of Phosphorus ContainingDiamide-diimide-tetraamines Based on L-TryptophanAmino Acid and Their Effect on Flame Retardancy ofEpoxy Resins简

The curing behavior of diglycidyl ether of bisphenol-A(DGEBA) with different phosphorus containing diamidediimide-tetraamines(DADITAs) was studied by DSC. Eight DADITAs of varying structures were synthesized by reacting 1 mole of pyromellitic anhydride(PMDA)/3,3′-benzophenone tetracarboxylic dianhydride(BTDA)/1,4,5,8-naphthalene tetracarboxylic dianhydride(NTDA)/4,4′-oxydiphthalic anhydride(ODPA) with 2 mole of L-tryptophan(T) in a mixture of acetic acid and pyridine(3:2 V/V) followed by activaton with thionyl chloride and then condensation with excess of phosphorus containing triamines tris(3-aminophenyl) phosphine(TAP) and tris(3-aminophenyl) phosphine oxide(TAPO). DADITAs obtained by reacting PMDA/BTDA/NTDA/ODPA with L-tryptophan followed by condensation with TAP/TAPO were designated as PTAP, PTAPO, BTAP, BTAPO, NTAP, NTAPO, OTAP and OTAPO respectively. The structural characterization of synthesized DADITAs was done by FTIR,1H-NMR,13C-NMR,31P-NMR spectroscopic techniques and elemental analysis. Thermal stability of the isothermally cured epoxy was investigated using dynamic thermogravimetry analysis. The glass transition temperature(Tg) was highest in DGEBA cured using PTAP. All epoxy thermosets exhibited excellent flame retardancy, moderate changes in Tg and thermal stability. Due to presence of phosphorus in curing agents, all epoxy resin systems met the UL-94 V-0 classification and the limiting oxygen index(LOI) reached up to 38.5, probably because of the nitrogen-phosphorus synergistic effect.     

Preparation and nonlinear optical properties of inorganic-organic hybrid films with various substituents on chromophores

Four kinds of hydroxy-ended azobenzene-type chromophores containing different substituent groups as electron donor or electron acceptor were synthesized and further reacted with 3-isocyanatopropyltriethoxysilane (ICTES) to give alkoxysilane dyes via a urethane reaction. Following a sol-gel process of the alkoxysilane dyes, the inorganic-organic hybrid nonlinear optical (NLO) films were successfully prepared. Molecular structures of the resultant films were confirmed by elemental analysis, FTIR, and 1H NMR. The betaCT mu(g) values of the chromophores were evaluated by a solvatochromic method, and the second harmonic coefficients (d33) of the hybrid films were measured by in situ second harmonic generation (SHG) measurement. The hybrid films exhibited large optical nonlinearity and full transparency in the visible range. The effects of substituent group and position on betaCT mu(g) values of the chromophores and d33 values of the films were also discussed.     

Synthesis of (Hyper)Branched Monohydroxyl Alkoxysilane Oligomers toward Silanized Urethane Prepolymers

The aim of this work was the synthesis of (hyper)branched oligomers based on trialkoxysilane in various conditions and further application of them in order to modify the urethane prepolymers. Hydroxyl-terminated trialkoxysilane was used as a monomer for homo-condensation. It was obtained by reaction of 3-aminopropyl trialkoxysilane (APTES) with ethylene carbonate (EC). The reaction was based on the attack of amine at the carbonyl carbon atom followed by ring opening of the carbonate to give a urethane (carbamate) product. The next step was the condensation via substitution of ethoxy groups on silicon atom with the terminal hydroxyalkyl groups present in the primary product with the evolution of ethanol. Accordingly, the impact of temperature and type of catalyst on process efficiency was investigated. A quantitative analysis of reaction progress and products of the conversion of EC together with ethanol evolution was conducted by means of gas chromatography, which allowed us to determine the formation of monomeric product and, indirectly, of oligomeric products. It was found that at room temperature after 24 h, the majority of the monomeric product was isolated, whereas at elevated temperature in the presence of Ti-based catalyst, further condensation of the monomer into branched oligomers was preferred, and, moreover, the application of vacuum intensified that process. The obtained products were structurally characterized by ¹H and ²⁹Si NMR, MALDI-ToF and Gel Permeation Chromatography. Finally, two different alkoxysilane products, monomeric and oligomeric, were applied for modification of urethane prepolymer, forming silanized one (SPUR). The influence of the silanizing agent on the mechanical and thermal properties of the moisture-cured products was shown before and after additional conditioning in water.     

Bismaleimides and bisnadimides derived from 2,5-bis(4-aminophenyl)-3,4-diphenylthiophene and their polymerization to heat-resistant matrix resins

Six new structurally different bismaleimides or bisnadimides based on 2,5-bis(4-aminophenyl)-3,4-diphenylthiophene (BADT) were synthesized and characterized by infrared (IR) and proton nuclear magnetic resonance (¹H-NMR) spectroscopy. Chain-extension of several bismaleimides was accomplished by incorporating various imide, amide, and urea groups. The bismaleimide and bisnadimide prepared by reacting BADT with maleic or nadic anhydride, respectively, were soluble in various organic solvents. The monomers were thermally polymerized or by a Michael reaction with certain aromatic diamines. Curing behavior was investigated by differential thermal analysis (DTA). The thermal and thermo-oxidative stability of polymers was evaluated by dynamic thermogravimetric analysis (TGA) and isothermal gravimetric analysis (IGA). The polymers derived from bismaleimide of BADT as well as from the bismaleimides chain-extended by imide groups were stable up to 355–392°C in N₂ or air and afforded anaerobic char yield 66–74% at 800°C. The polymers obtained by curing the bismaleimide-diamine adducts showed a relatively lower thermal stability.     

Influence of the soft segment length on the properties of water‐cured poly(carbonate‐urethane‐urea)s

Poly(carbonate‐urethane‐urea)s (PCUU) based on oligocarbonate diols (M_n ≈ 2000) with different length of the hydrocarbon chain as soft segments were synthesized and investigated. Carbonate oligomerols were obtained in a two‐step method from dimethyl carbonate (DMC) and linear α,ω‐diols (1,4‐butanediol, 1,5‐pentanediol, 1,6‐hexanediol, 1,9‐nonanediol, 1,10‐dekanediol and 1,12‐dodecanediol). Oligo(trimethylene carbonate) diol was synthesized using ring‐opening polymerization of trimethylence carbonate. PCUUs were obtained by prepolymer method using isophorone diisocyanate (IPDI) and water as a chain extender. Changes in polymers properties with increase of methylene group number between carbonate linkages were investigated by differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), tensile strength and hardness measurements. The thermal stability was also analyzed by means of thermogravimetric analysis (TGA). Based on FTIR analysis influence of methylene groups number between carbonate linkages on phase separation and concentration of allophanate and biuret groups in the samples were investigated. The obtained poly(carbonate‐urethane‐urea)s exhibited very good mechanical properties. Tensile strength and elongation at break were 40 MPa and 400–600%, respectively, depending on the oligocarbonate used. Copyright © 2014 John Wiley & Sons, Ltd.     

POLYIMIDE/INORGANIC INTERPENETRATING POLYMER NETWORKS FOR STABLE SECOND-ORDER NONLINEAR OPTICS

Thermally stable NLO interpenetrating polymer networks (IPNs) based on an organosoluble polyimides functionalized with methacryloyl groups (PIB), and an alkoxysilane dye (ASD) have been developed. IPNs were formed through the free radical polymerization of methacryloyl group containing PIB, and sol-gel process of ASD. Optically clear samples exhibit large second-order optical nonlinearity (d₃₃ = 6.9-39.6 pm/V at 1064 nm) after poling and curing at 180°C for 2 hours. The temporal stability of the PIB/ASD IPN samples was much better than the inter-chain crosslinking polyimide/inorganic samples. The high rigidity of the polymer backbone and the interpenetrating structure of the polymer networks prevent the randomization of the aligned NLO chromophores     

Preparation of fluorine containing hybrid coatings: investigation of coating performance onto ABS and PMMA substrates

UV‐curable fluorinated organic–inorganic hybrid coatings were prepared by the sol–gel technique. Perfluorinated urethane modified alkoxysilane was synthesized by the reaction between perfluoro alcohol and 3‐isocyanatopropyltrimethoxysilane. The prepared formulations were applied onto poly(methyl methacrylate) (PMMA) and acrylonitrile butadiene styrene (ABS) panels and polymerized by UV‐curing. The properties of the hybrid coatings such as hardness, chemical resistance, thermal stability, surface morphology, double bond conversion, and also contact angle measurements were investigated. Contact angle measurements have shown that the addition of fluorinated silane precursor to the hybrid system improved the water repellency and increased the contact angle from 65° to 106°. Copyright © 2009 John Wiley & Sons, Ltd.     

Phase separation in segmented poly(urethane urea) copolymers during reaction injection molding (RIM) polymerization

In situ experiments were performed with a portable RIM (reaction injection molding) minimachine interfaced to an FTIR spectrophotometer to follow the reaction chemistry and monitor phase separation of copoly(urethane urea)s during RIM polymerization. The PUU copolymers were based on ethylene oxide-capped poly(propylene oxide) polyether diol, 3,5-diethyltoluenediamine (DETDA), and uretonimine liquefied 4,4′-diphenylmethane diisocyanate. The effect of catalyst concentration on the degree of phase separation in the as-molded RIM PUU copolymers was investigated by using differential scanning calorimetery and scanning electron microscopy as supplementary methods. The results suggested that an increase of degree of phase separation and a decrease of the size of hard-segment-rich domains take place with a rise of catalyst concentration. The morphological feature was a consequence in combination with the increase in relative rate of urethane formation and the ordering of hydrogen bonding through urea groups. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 865–873, 1997.     

Blends of a siloxane/urea/urethane-segmented copolymer with an IPDI-based polyetherurethane

A series of copolymer blends have been prepared using a poly(ether urethane) and a poly(siloxane–urea–urethane). The copolymers were prepared by a hardsegment first, two-step polymerization method. The hard segments of the copolymers were derived from isophorone diisocyanate (IP) and 1,4-benzenedimethanol (B), and the soft segments were based on polytetrahydrofuran (PTMO, M_w = 2000), and polydimethylsiloxane (PDMS, M_w =27,000), respectively. The siloxanecontaining copolymer, PDMS27K-IP-B2 (2 moles diol chain extender/mole PDMS27K), was used as the minor component (1.6, 2.5 and 6.0 wt%) in a series of blends. These blends were found to preserve the mechanical properties of the poly(ether–urethane) as well as the surface properties of the poly(siloxane–urea–urethane).     

Thermodynamics of dimethylene urethane and poly(dimethylene urethane) in the range from T → 0 to 490 K at standard pressure

By high-precision dynamic calorimetry the temperature dependences of heat capacity of dimethylene urethane (DMU) between 320 and 370 K and partially crystalline poly(dimethylene urethane) (PDMU) in the range 326-490 K at standard pressure have been determined within ±1.5%. The thermodynamic characteristics of fusion of the substances, namely the temperature interval of melting, temperature, enthalpy and entropy of fusion, as well as the characteristics of devitrification and glassy state for poly(dimethylene urethane) have been estimated. The first and the second cryoscopic constants have been calculated for dimethylene urethane. The experimental data obtained in the present work and literature findings on the heat capacity of the substances were used to calculate their thermodynamic functions: the heat capacity C°_p (T), enthalpy H°(T)−H°(0), entropy S°(T) and Gibbs function G°(T)−H°(0) over the range from T→0 to (370-480) K. Based on the data, the thermodynamic characteristics of polymerization process with five-membered ring opening Δ_polH°, Δ_polS° and Δ_polG° of dimethylene urethane with the formation of linear partially crystalline poly(dimethylene urethane) have been evaluated.     

Living carbocationic polymerization. XXX. One-pot synthesis of allyl-terminated linear and tri-arm star polyisobutylenes,and epoxy- and hydroxy-telechelics therefrom

Mono- and di-ended linear and three-arm star allyl-telechelic polyisobutylenes, PIB? A, A? PIB? A and (where A = ? CH₂? CH?CH₂) have been prepared by a rapid economical one-pot polymerization-functionalization process. The process involves the living polymerization of isobutylene (IB) by mono-, di-, or tri-functional initiating systems, specifically by allphatic and aromatic tert-ester and -ether/TiCl₄ combinations, followed by electrophilic functionalization of the living sites with allyl-trimethylsilane (ATMS). Structural characterization by ¹H-NMR spectroscopy and end group titration with m-chloroperbenzoic acid (m-CPBA) indicate quantitative end allylation even with relatively slowly initiating systems like DiOAcTMH₇/TiCl₄. Detailed kinetic analysis of the latter system indicates, unexpetedly, cationation to be rate determining. Quantitative derivatizations of the allyl termini have yielded mono-, di-, and tri-epoxy- and -hydroxy-telechelic PIBs. Strong rubbery networks have been made by curing the epoxy-telechelic PIBs with triethylene tetramine and by reacting the hydroxy-telechelic PIBs with MDI.     

Engineered hyperstructures based on attaching macromers onto polymers

The combination of polymers with macromers derived from inorganic species and oligomers to yield controlled hyperstructures can potentially allow the design of materials with tunable mechanical, optoelectronic properties and chemical behavior. In this work, novel hybrid structures were processed based upon the controlled insertion of macromers derived from inorganic groups and oligomers into previously chemically modified polymer frameworks. The chemical procedure involved a series of steps that started with the creation of a functionalized framework to act as host for the construction of the polymer-macromer hyperstructures. The designed polymer framework was obtained by incorporating highly polar groups, such as sulfonic acid, into poly(aryl ether sulfones). Following this step, the newly promoted reactive sites were used to insert alkoxysilane groups through reacting modified poly(aryl ether sulfones) with specifically selected silane compounds. The chemical reactions and the obtained novel structures were characterized using NMR, FTIR, AFM and thermal analysis. Results showed that structural parameters such as the concentration of siloxane bonds across the material and the density of cross-links could be controlled by selecting different conditions of reaction. Completely homogeneous and also heterogeneous, but still controlled, structures could be produced using the described procedure. The developed polymer structures containing controlled profiles of concentration, densities and chemical functionalities can have tailorable mechanical properties and chemical activity.