Optimal production inventory policy for defective items with fuzzy time period

In this paper, an optimal production inventory model with fuzzy time period and fuzzy inventory costs for defective items is formulated and solved under fuzzy space constraint. Here, the rate of production is assumed to be a function of time and considered as a control variable. Also the demand is linearly stock dependent. The defective rate is taken as random, the inventory holding cost and production cost are imprecise. The fuzzy parameters are converted to crisp ones using credibility measure theory. The different items have the different imprecise time periods and the minimization of cost for each item leads to a multi-objective optimization problem. The model is under the single management house and desired inventory level and product cost for each item are prescribed. The multi-objective problem is reduced to a single objective problem using Global Criteria Method (GCM) and solved with the help of Fuzzy Riemann Integral (FRI) method, Kuhn–Tucker condition and Generalised Reduced Gradient (GRG) technique. In optimum results including production functions and corresponding optimum costs for the different models are obtained and then are presented in tabular forms.     

Controlling setup cost in (Q, r, L) inventory model with defective items

This study discusses a mixture inventory model with back orders and lost sales in which the order quantity, reorder point, lead time and setup cost are decision variables. It is assumed that an arrival order lot may contain some defective items and the number of defective items is a random variable. There are two inventory models proposed in this paper, one with normally distributed demand and another with distribution free demand. Finally we develop two computational algorithms to obtain the optimal ordering policy. A computer code using the software Matlab is developed to derive the optimal solution and present numerical examples to illustrate the models. Additionally, sensitivity analysis is conducted with respect to the various system parameters.     

Inventory problems with perishable items: Fixed lifetimes and backlogging

Our model deals with a single-product and a single-stock location with Poisson demand. The replenishment leadtime from the external supplier is fixed. The lifetime of the product is also fixed, and aging is assumed to begin when the order is placed. When the age of a unit has reached its lifetime, the unit is useless and thus discarded from the system. The replenishment policy is assumed to be an order-up-to S-policy. Demand that cannot be met immediately is backordered. We consider three different cases where the service requirements are represented by: (1) backorder costs per unit, (2) a service level constraint, (3) backorder costs per unit and time unit. Cases 1 and 2 are solved exactly, while an approximation is developed for case 3. We show how the results from an earlier paper assuming lost sales can be used to solve the considered problems. Our results are compared to the results in a related paper considering (Q, r)-policies.     

Inventory models for perishable items with inventory level dependent demand rate

This paper presents inventory models for perishable items with inventory level dependent demand rate. The models with and without backlogging are studied. In the backlogging model, it is assumed that the backlogging rate is dependent on the waiting time and the amount of products already backlogged simultaneously. Two cases that holding inventory is profitable or not are studied, respectively. The smallest shelf space to ensure shortage not occur when holding inventory is not profitable is obtained. In the model without backlogging, it is assumed that the remaining stock at the end of the inventory cycle is disposed of with salvage value. The necessary and sufficient conditions for the existence and uniqueness of the optimal solution of these models are investigated. At last, some numerical examples are presented to illustrate the effectiveness of the proposed model. The model in this paper is generalization of present ones. In particularly, the model is reduced to Padmanabhan and Vrat’s when δ₁ = 0, and Dye and Ouyang’s when δ₂ = 0. If S = s and δ₂ = 0, it is Chang, Goyal and Teng’s model.     

Optimal deteriorating items production inventory models with random machine breakdown and stochastic repair time

This study develops deteriorating items production inventory models with random machine breakdown and stochastic repair time. The model assumes the machine repair time is independent of the machine breakdown rate. The classical optimization technique is used to derive an optimal solution. A numerical example and sensitivity analysis are shown to illustrate the models. The stochastic repair models with uniformly distributed repair time tends to have a larger optimal total cost than the fixed repair time model, however the production up time is less than the fixed repair time model. Production and demand rate are the most sensitive parameters for the optimal production up time, and demand rate is the most sensitive parameter to the optimal total cost for the stochastic model with exponential distribution repair time.     

The EOQ model with defective items and partially permissible delay in payments linked to order quantity derived analytically in the supply chain management

A lot of researchers develop their inventory models under trade credit by assuming that the supplier offers the retailer fully permissible delay in payments and the products received are all non-defective. However, from the viewpoint of practice, it can often be found that the supplier offers the retailer a fully permissible delay in payments only when the order quantity is greater than or equal to the specific quantity. Furthermore, the products received usually contain some defective items. This paper establishes the EOQ model with defective items and partially permissible delay in payments linked to order quantity. It also uses the rigorous method of mathematics to derive the solution procedure to locate the optimal solution. Finally, numerical examples are given to illustrate all theoretical results in this paper.     

Inventory models with managerial policy independent of demand

This paper is an extension of two papers. The first of these, published in European Journal of Operational Research, 2007, 112-120 is by Deng et al. (2007) and concerns inventory models for deteriorating items with ramp type demand. The second, published in Computer & Industrial Engineering, 2009, 1296-1300 is by Cheng and Wang (2009) and concerns inventory models for deteriorating items with trapezoidal type demand. The purpose of this paper is threefold. First, this paper will show that the optimal solution is independent of the demand considered in the two previous papers. Second, several replenishment cycles were considered during the finite time horizon, to balance the set-up cost with the sum of the deteriorated cost, holding cost, and shortage cost. Third, this paper will examine the same numerical example in Cheng and Wang (2009) to show that this new approach will result in the saving of 84.39%.     

带时变生产成本的易变质经济批量模型的最优策略分析

考虑了具有时变生产成本的易变质产品经济批量模型．有限计划期内,单位生产成本、生产率以及需求率假定为时间的连续函数,生产固定成本则具有遗忘效应现象．当不允许缺货时,建立了以总成本最小为目标的混合整数优化模型并证明了此问题最优解的相关性质．对于此问题的特殊情形,将成本函数中的离散型变量松弛为连续型变量,通过分析其最优解的存在性及唯一性,求解了此最优解,将其作为初始值设计了求取一般情形最优解的有效算法．最后通过算例验证了理论结果的有效性．     

Inventory models for imperfect quality items with shortages and learning in inspection

The classical economic order quantity model, although well known and useful; assumes that all items received conform to quality characteristics. However, in practice, items may be damaged due to transportation and/or production conditions. This requires a buyer to screen each lot it receives from its vendor to separate the good from the nonconforming (due to imperfect quality) items. While screening is usually a manual task performed by inspectors, it may improve with learning. Besides, it was observed in some studies that coordinating activities (e.g., quality) between a buyer and a vendor may be subject to learning effects and results in improving the quality of each lot (as it contains less nonconforming items) delivered or produced.     

A deterministic inventory/production model with general inventory cost rate function and piecewise linear concave production costs

We present a thorough analysis of the economic production quantity model with shortages under a general inventory cost rate function and piecewise linear concave production costs. Consequently, an effective solution procedure, particularly useful for an approximation scheme, is proposed. A computational study is appended to illustrate the performance of the proposed solution procedure.     

Inventory models with ramp type demand rate,partial backlogging and Weibull deterioration rate

In this paper, an inventory model with general ramp type demand rate, time dependent (Weibull) deterioration rate and partial backlogging of unsatisfied demand is considered. The model is studied under the following different replenishment policies: (a) starting with no shortages and (b) starting with shortages. The model is fairly general as the demand rate, up to the time point of its stabilization, is a general function of time. The backlogging rate is any non-increasing function of the waiting time up to the next replenishment. The optimal replenishment policy for the model is derived for both the above mentioned policies.     

通货膨胀对带有时变需求的变质性物品库存补充策略的影响

本文在考虑通货膨胀的情形下，建立了带有时变需求的变质性物品在有限计划期内的库存补充模型，提供了最优补充次数、最优补充周期长度以及各次补充的最优补充量的一种简单而有效的逼近方法，并用数学例子说明了该方法的实现过程．     

An optimal production-inventory model for deteriorating items with multiple-market demand

The global markets of today offer more selling opportunities to the deteriorating items’ manufacturers, but also pose new challenges in production and inventory planning. From a production management standpoint, opportunities to exploit the difference in the timing of the selling season between geographically dispersed markets for deteriorating items are important to improving a firm’s profitability. In this paper, we examined the above issue with an insightful production-inventory model of a deteriorating items manufacturer selling goods to multiple-markets with different selling seasons. We also provided a solution procedure to find the optimal replenishment schedule for raw materials and the optimal production plan for finished products. A numerical example was then used to illustrate the model and the solution procedure. Finally, sensitivity analysis of the optimal solution with respect to major parameters was carried out.     

A Hidden-Markov estimation method for mean-shift detection of fraction defective in production process control

This paper considers a statistical method of estimating mean shift for a fraction defective of population. One traditional method for this estimation problem has been known as the CUSUM (cumulative sum) method, and it provides a method of estimating the occurrence of a shift in the mean from the observed data. We consider this estimation problem of shift occurrence in a production process. It is assumed that the process has two states, one is good (fraction defective low) and the other bad (fraction defective high), and starts in good state with probability one. We are interested in judging when the state has moved to the bad state by analyzing the observed data.In this paper, we model such a phenomenon as a hidden-Markov model. The states which are unobservable in a hidden-Markov model can be analyzed from the sequence of observed results. Hence, the advantage of this modeling technique is that the unknown parameters which are included in the hidden states can be estimated. We compare the performance of this hidden-Markov model with the CUSUM method based on several simulation data sets.     

Deterministic inventory model for deteriorating items with capacity constraint and time-proportional backlogging rate

In this paper, a deterministic inventory model for deteriorating items with two warehouses is developed. A rented warehouse is used when the ordering quantity exceeds the limited capacity of the owned warehouse, and it is assumed that deterioration rates of items in the two warehouses may be different. In addition, we allow for shortages in the owned warehouse and assume that the backlogging demand rate is dependent on the duration of the stockout. We obtain the condition when to rent the warehouse and provide simple solution procedures for finding the maximum total profit per unit time. Further, we use a numerical example to illustrate the model and conclude the paper with suggestions for possible future research.     

Cooperation and game-theoretic cost allocation in stochastic inventory models with continuous review

We study cooperation strategies for companies that continuously review their inventories and face Poisson demand. Our main goal is to analyze stable cost allocations of the joint costs. These are such that any group of companies has lower costs than the individual companies. If such allocations exist they provide an incentive for the companies to cooperate.     

Optimal policy for deteriorating items with trapezoidal type demand and partial backlogging

Inventory model for time-dependent deteriorating items with trapezoidal type demand rate and partial backlogging is considered in this paper. The demand rate is defined as a continuous trapezoidal function of time, and the backlogging rate is a non-increasing exponential function of the waiting time up to the next replenishment. We proposed an optimal replenishment policy for such inventory model, numerical examples to illustrate the solution procedure.     

Optimal replenishment policies for deteriorating items with stock sensitive demand under two-level trade credit and limited capacity

Recently, Min et al. [18] established an inventory model for deteriorating items under stock-dependent demand and two-level trade credit and obtained the optimal replenishment policy. Their analysis imposed a terminal condition of zero ending-inventory. However, with a stock-dependent demand, it may be desirable to order large quantities, resulting in stock remaining at the end of the cycle, due to the potential profits resulting from the increased demand. As a result, to make the theory more applicable in practice, we extend their model to allow for: (1) an ending-inventory to be nonzero, (2) a maximum inventory ceiling to reflect the facts that too much stock leaves a negative impression on the buyer and the amount of shelf/display space is limited.     

Inventory models with a mixture of backorders and lost sales under fuzzy cost

Continuous review and periodic review inventory models in which a fraction of demand is backordered and the remaining fraction is lost during the stockout period are considered under fuzzy environment. Fuzziness is introduced by allowing the cost components imprecise and vague to certain extent. Trapezoidal fuzzy numbers are used to represent these characteristics. The optimum policies of these models under fuzzy costs are derived. Numerical results highlighting the sensitivity in the decision variables are also described.     

A comparison of average and discounted cost models for the dynamic lot size inventory problem

It is a common practice in the inventory literature to use average cost models as approximations to the theoretically correct discounted cost models. An average cost model minimizes the average undiscounted cost per period, while a discounted cost model minimizes the total discounted cost over the problem horizon. This paper attempts to answer an important question: How good are the results (the total discounted costs) for the average cost models compared to those for the discounted cost models? This question has been conclusively answered for the simplest inventory model where the demand rate and other parameters are assumed to remain constant in time. This paper addresses this issue for the first time for the case where demand rates are allowed to be nonstationary in time.A discounted cost model has been developed in the paper to carry out this comparison. It is shown that a simple dynamic programming algorithm can be used to find optimal order policies for the discounted cost model.The effect of the varying interest rates and other parameters on the relative performance of the average cost model has been studied by developing an insightful analysis and also by doing a computational study. The results show that, while the average cost model can cost as much as about 26% more than the discounted cost model in extreme cases, this increase is not significant for the parameter values in the range of the common interest.