Resistivity-Temperature Behavior of CB-Filled HDPE Foaming Composites

High-density polyethylene/carbon black foaming conductive composites were prepared from acetylene black（ACEY） and super conductive carbon black（HG-1P） as conductive filler, low-density polyethylene（LDPE） as the second component, ethylene-vinyl acetate（EVA） and ethylene propylene rubber（EPR） as the third component, azobisformamide（AC） as foamer, and dicumyl peroxide（DCP） as cross-linker. The structure and resistivity-temperature behavior of high-density polyethylene（HDPE）/CB foaming conductive composites were investigated. Influences of carbon black, LDPE, EVA, EPR, AC, and DCP on the foaming performance and resistivity-temperature behavior of HDPE/CB foaming conductive composites were also studied. The results reveal that HDPE/CB foaming conductive composite exhibits better switching characteristic; ACET-filled HDPE foaming conductive composite displays better positive temperature coefficient（PYC） effect; whereas super conductive carbon black（HG-1P）-filled HDPE foaming conductive composite shows better negative temperature coefficient（NTC） effect.     

Structure and mechanical properties of SRP/HDPE/POE (EPR or EPDM) composites

The effects of dicumyl peroxide (DCP) and ethylene-octylene copolymer (POE), ethylene-propylene copolymer (EPR) or ethylene-propylene-diene terpolymer (EPDM) on the structure and properties of scrap rubber powder (SRP)/high-density polyethylene (HDPE) composites were studied. Torque and gel content results show that DCP promotes crosslinking of the SRP/HDPE/POE (EPR or EPDM) composites. The SRP/HDPE/POE (EPR or EPDM) composites containing a small amount of DCP have better mechanical properties than their corresponding composites without DCP. Highest tensile strength and elongation at break are found in the dynamically vulcanized SRP/HDPE/POE composite. Scanning electron microscopy (SEM) results show that good bonding between SRP and matrix is formed in the SRP/HDPE/POE (EPR or EPDM) composites with DCP.     

PE/CB复合材料的辐照效应

研究了两种炭黑(CB)对PE的影响及PTC功能材料挤出后的特性，发现挤出后粒子和聚合物取向对材料电性能都有较大影响。经γ射线辐照后HDPE／CB功能复合材料稳定性大为提高，初步探讨了辐射对PTC功能材料稳定性的影响。结合辐射交联等方法提高材料的稳定性。用扫描电镜(SEM)观测了一系列PE／CB的形态、CB的分布、链段的分子运动，并结合Fisher的toy model对PE／CB机制做了较系统的解释。     

Enhanced Reproducibility of Positive Temperature Coefficient Effect of CB/HDPE/PVDF Composites with the Addition of Ionic Liquid

Developing an effective method for improving the reproducibility of positive temperature coefficient(PTC) effect is of great significance for large-scale application of polymer based PTC composites, owing to its contribution to the security and reliability. Herein, we developed a carbon black(CB)/high density polyethylene(HDPE)/poly(vinylidene fluoride)(PVDF) composite with outstanding PTC reproducibility, by incorporating 1-octyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide([OMIm][NTf_2]) into the composite. After multiple repeated temperature cycles, the PTC performance of as-prepared material keeps almost unchanged and the varition of resistance at room temperature is less than 7%. Our studies revealed that [OMIm][NTf2] contributes to the improvement of PTC reproducibility in two ways:(i)it acts as an efficient plasticizer for refining the co-continuous phase morphology of HDPE/PVDE blends;(ii) it inhibits the crystallization of PVDF through the dilution effect, leading to more overlaps of the volume shrinkage process of HDPE and PVDF melt which results in the decrease of interface gap between HDPE and PVDF. This study demonstrated that ionic liquids as the multifunctional agents have great potential for improving the reproducibility in the application of the binary polymer based PTC composites.     

Effects of heat treatment on electrical conductivity of HDPE/CB composites

The influence of heat treatment on the electrical conductive behavior of carbon black (CB) filled high density polyethylene (HDPE) composites was investigated. The results showed that the effects of annealing temperature on the resistivity and the PTC intensity of the HDPE/CB composites were significant; the resistivity and the PTC intensity of the composites varied with increasing number of thermal cycles; while the variation became small after the third thermal cycle. Furthermore, the variation of the resistivity was 1.7 times higher than that of the composites without annealing, and the variation of the PTC intensity of the composites was 0.22, which were smaller than those of the specimens without heat treatment. A suitable annealing heat treatment could reduce the resistivity and enhance the PTC intensity of the composites; it was also helpful to improve the stability of the properties of the composites and the repeatability of the PTC effect.     

Preparing iPP/HDPE/CB functionally gradient materials: influence factors of components and processing

In this work, gradient materials with low electrical resistivity were prepared by compounding isotactic polypropylene (iPP)/high density polyethylene (HDPE) blends with carbon black (CB) through extruding and injection molding. Contact angle measurements and morphology measurements showed that the CB particles were selectively located in HDPE phase and the final composites had a gradient structure that the HDPE/CB phase exhibited different morphologies in the skin layer and core layer of the composites under different processing procedures. The main factors influencing the formation of the functional gradient materials (FGM), including screw speed during extruding, iPP types and CB contents were discussed. They affect the phase morphology by shear stress, the restoration of HDPE phase, and the viscosity ratio of polymer blends, respectively. In conclusion, iPP/HDPE/CB FGM could be formed easily in the composites blending with the iPP type with narrow molecular weight distribution (MWD) and higher CB content extruded at higher screw speed. The electrical properties of iPP/HDPE/CB composites were studied and the results showed that screw speed in extrusion significantly influenced the percolation curve and electrical property of the final composites. Copyright © 2011 John Wiley & Sons, Ltd.     

Effects of the reduction of PAni-coated oxidized multiwall carbon nanotubes on the positive temperature coefficient behaviors of their carbon black/high density polyethylene composites

Polyaniline (PAni)-coated reduced multiwall carbon nanotubes (PRMWNTs) and carbon black (CB)-filled high-density polyethylene (HDPE) composites (PRMWNTs/CB/HDPE) were prepared through a melt mixing method. Oxidized MWNTs (OMWNTs) were prepared by treating pristine multiwall carbon nanotubes (MWNTs) with an acid mixture (HNO₃:H₂SO₄), and PAni-coated OMWNTs (POMWNTs) were synthesized via in-situ polymerization of aniline monomer in the presence of OMWNTs. POMWNTs were further reduced using hydrazine monohydrate to obtain the PRMWNTs. Fourier transform infrared (FT-IR) spectra and thermogravimetric analysis (TGA) confirmed the formation of PRMWNTs. PRMWNTs showed significantly improved thermal stability and electrical conductivity comparing to POMWNTs. The positive temperature coefficient (PTC) behavior of PRMWNTs/CB/HDPE composites revealed enhanced PTC intensity and electrical conductivity at room temperature compared to POMWNTs/CB/HDPE composites. The PRMWNTs-10/CB/HDPE composite showed high peak resistivity (301.99 MΩ-cm) and low room temperature resistivity compared to the POMWNTs/CB/HDPE composite, and thus showed the highest PTC intensity value of 6.693 as well as very excellent cyclic stability.     

iPP/HDPE/CB复合材料的制备及反常的温度-电阻效应

本文利用普通熔融挤出法制备了iPP/HDPE/CB复合材料, 分别采用注射成型及压制成型方法得到测试试样. 通过研究复合材料体积电阻率随温度的变化, 考察注塑试样和压制试样的PTC特性及复合材料形态结构与试样PTC特性之间的关系.     

Study on Dynamic Vulcanized EPDM/PP Thermoplastic Elastomer

Based upon the THE,HAAK RHEOCORD 90 and Wx-ray observation,a study was made on the structure and property of ethylene-propylene-ethlidene norborene (EPDM)/polyprolene (PP) blending systems ,and the experimental results were fully explained. (1) The effect of Mooney viscosity (ML)of EPDM、 melt flow rate(MFR) of peroxide(DCP) and mixing steps on mechanical properties of EPDM/PP blends was studied. The results showed that the mechanical and process properties of EPDM?PP thermoplastic elastomers were better using EPDM with the ML of 60 and PP with MFR of 7.5g/10min as matrix,DCP with the content of 1.2 per cent with the help of twostep curing process at the temperature of 170-175 ℃.     

SYNERGISTIC MODIFICATION OF EPDM AND CROSSLINKING AGENT IN IMMISCIBLE BLENDS OF POLYVINYL CHLORIDE WITH LOW DENSITY POLYETHYLENE

The synergism of ethylene-propylene-diene monomer copolymer （EPDM） and dicumyl peroxide （DCP, a crosslinking agent） in low density polyethylene （LDPE）/poly（vinyl chloride） （PVC） blends was investigated. When EDPM and DCP are added to the blends simultaneously, the tensile properties could be improved significantly, especially for the blends with LDPE matrix. For example, incorporation of 10/1 （mass ratio） EPDM/DCP improves the tensile strength of the LDPE/PVC （mass ratio 80/20） blend from 7.9 MPa to 8.5 MPa and the elongation at break from 25% to 503%. Results from selective extraction, phase-contrast microscopy and thermal analysis reveal that the improvement in the tensile properties of the blends with LDPE matrix is principally due to the formation of a fine crosslinking network of the LDPE and EPDM phase. The outstanding modification effect of EPDM is explained by its dual functions： molecular entanglement with LDPE and the enhanced efficiency of DCP in the blends.     

Structure and properties of dynamically cured EPDM and ionomer blends

The structure and properties of dynamically cured ethylene-propylene-diene terpolymer (EPDM) and ionomer blends have been studied. The blends were prepared in a laboratory internal mixer, where EPDM was cured under shear in the presence of ionomer with dicumyl peroxide (DCP) under different shear conditions. The effects of EPDM/ionomer compositions, DCP concentration and the intensity of shear mixing were investigated using capillary rheometer, differential scanning calorimeter (DSC) and scanning electron microscopy (SEM) techniques. Two kinds of poly(ethylene-co-methacrylic acid) ionomers containing different metal ions(Na⁺ and Zn⁺⁺) were compared and the effect of the metal ion type for neutralization was considered. The Zn-neutralized ionomer showed better miscibility with EPDM than the Na-neutralized ionomer. It is concluded from the rheological properties, crystallization behavior and morphology that the dynamically cured EPDM and Zn-ion ionomer blends show the behavior of a thermoplastic interpenetrating polymer network (IPN).     

INVESTIGATION OF MICROSTRUCTURE AND CONDUCTIVE MECHANISM OF HIGH DENSITY POLYETHYLENE/CARBON BLACK PARTICLE COMPOSITE BY POSITRON ANNIHILATION LIFETIME SPECTROSCOPY

The microstructure and conductive mechanism of high density polyethylene/carbon black (HDPE/CB) compositewere investigated by positron annihilation lifetime spectroscopy (PALS). The PALS were measured in two series of samples,one with various CB contents in the composites and the other with various γ-irradiation doses in HDPE/CB compositecontaining 20 wt% CB. It was found that CB particles distribute in the amorphous regions, the CB critical content value inHDPE/CB composite is about 16.7 wtO/ and the suitable γ-irradiation dose for improving the conductive behavior ofHDPE/CB composite is about 20 Mrad. T'he result observed for the second set of samples suggests that γ-irradiation causesnot only cross-linking in amorphous regions but also destruction of the partial crystalline structure. Therefore, a suitableirradiation dose, about 20 Mrad, can induce sufficient cross-linking in the amorphous regions without enhancing thedecomposition of crystalline structure, so that the positive temperature coefficient (PTC) effect remains while the negativetemperature coefficient (NTC) effect is suppressed. A new interpretation of the conductive mechanism, which might providea more detailed explanation of the PTC effect and the NTC effect has been proposed.     

Effect of Initiator on the Over-Voltage Positive Temperature Coefficient of Linear Low Density Polyethylene/Carbon Black Nano Composites

The composite of linear low density polyethylene (LLDPE) with carbon black (CB) and inorganic flame retardant (aluminum hydroxide, Al(OH)₃) was prepared by melt-blending method. The effect of cross-linking on the stability of positive temperature coefficient (PTC) of composite and the elimination of negative temperature coefficient (NTC) of composite were investigated. LLDPE was chemically cross-linking with different contents of initiator (dicumyl peroxide, DCP). The cross-linking effects of composite were analyzed by gel content analysis, differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). By the effect of DCP, not only the composite appeared a high PTC intensity, but also the NTC effect of composite was eliminated. In this investigation, the optimum PTC intensity of composite reached 5.87 orders of magnitude for the composition of LLD0.l0C33.7A28, and the PTC transitional temperature of composite decreased with increasing of DCP content. In addition, the good reproducibility of composites was proved by thermal cycling, and successfully passed the test of over-voltage resistance.     

Effects of thermal volume expansion on positive temperature coefficient effect for carbon black filled polymer composites

Polymeric positive temperature coefficient (PTC) materials have been prepared by incorporating carbon black (CB) into two different polymer matrices, crystalline high density polyethylene (HDPE) and amorphous polystyrene (PS). The effects of thermal volume expansion on the electrical properties of conductive polymer composites were studied. The volume fraction of conductive particles behaves like a switch from insulator to conductor in the polymeric PTC composite. Our mathematical model and experimental model have proved that the abrupt resistivity increase at PTC transition range and at the percolation curve close to the critical volume fraction for both polymeric PTC composites have the same conductive mechanism. The thermal expansion is one of the key factors responsible for the PTC effect and can be seen by comparing the PTC transition curves from model predictions and experiment. Furthermore, the model predicts PTC curves of CB/PS composite more successfully than it does for the CB/HDPE composite, and the reasons for this are also discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3078–3083, 2007     

纤维状填料/HDPE复合体系的导电渗流与流变渗流行为的关系

研究了纤维状导电材料不锈钢纤维(SSF)填充高密度聚乙烯(HDPE)导电复合体系的导电渗流与流变渗流行为之间的关系,并与颗粒状导电颗粒炭黑(CB)/HDPE导电复合体系进行了比较.发现当SSF含量极低(0.3vol%)时,SSF/HDPE体系即发生导电渗流现象,且导电渗流转变区域极窄;而仅当SSF含量达到4.8vol%时,该复合体系才表现出流变渗流现象,这一结果与CB/HDPE体系及纳米级导电纤维填充体系截然不同.此外,通过正温度系数效应的研究发现SSF形成的导电通路稳定性高于CB/HDPE体系.我们认为,SSF/HDPE体系呈现的这些特点均与SSF较大的直径及长径比且其导电通路及流变渗流网络的形成机理不同有关.     

Reduced percolation thresholds of immiscible conductive blends

The DC conductivity of polymer blends composed of poly(ethylene‐co‐vinyl acetate) (EVA) and high density polyethylene (HDPE), where a conductive carbon black (CB) had been preferentially blended into the HDPE, were investigated to establish the percolation characteristics. The blends exhibited reduced percolation thresholds and enhanced conductivities above that of the individually carbon filled HDPE and EVA. The percolation threshold of the EVA/HDPE/CB composites was between 3.6 and 4.2 wt % carbon black, where the volume resistivity changed by 8 orders of magnitude. This threshold is at a significantly lower carbon content than the individually filled HDPE or EVA. At a carbon black loading of 4.8 wt %, the EVA/HDPE/CB composite exhibits a volume resistivity which is approximately 14 and 11 orders of magnitude lower than the HDPE/CB and EVA/CB systems, respectively, at the same level of incorporated carbon black. The dielectric response of the ternary composites, at a temperature of 23°C and frequency of 1 kHz, exhibited an abrupt increase of ca. 252% at a carbon concentration of 4.8 wt %, suggesting that the percolation threshold is somewhat higher than the range predicted from DC conductivity measurements. Percolating composites with increasing levels of carbon black exhibit significantly greater relative permittivity and dielectric loss factors, with the composite containing 6 wt % of carbon black having a value of ϵ′ ≈ 79 and ϵ″ ≈ 14. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1899–1910, 1999     

应力引发官能化EPDM/HDPE及其对PA66/EPDM/HDPE 共混物相形态和力学性能的影响

通过提高双螺杆挤出机螺杆转速的方法,研究了熔融挤出过程中高剪切应力对马来酸酐(MAH)官能化三元乙丙橡胶(EPDM)与高密度聚乙烯(HDPE)共混物的接枝率、熔体流动速率及凝胶含量的影响.随着双螺杆挤出机螺杆转速的增加,强烈的机械剪切应力引发EPDM/HDPE共混物大分子链的断链反应形成大分子自由基,从而引发接枝反应制...     

电子束辐照交联CB/HDPE凝胶复合物的阻温特性

对电子束辐照交联并经溶剂抽提得到的炭黑/高密度聚乙烯(CB/HDPE)凝胶复合物的阻温特性进行了研究.结果表明,凝胶复合物与未抽提的交联试样和未交联试样相比,其PTC强度显著增大,并伴有明显的NTC现象.经热冷循环后,表现出很好的阻温特性稳定性,并且NTC现象消失.表明阻温特性的稳定性及NTC现象的消除强烈依赖于CB/HDPE导电复合材料凝聚态结构的稳定性     

Estimation of the agglomeration structure for conductive particles and fiber‐filled high‐density polyethylene through dynamic rheological measurements

A study on the correlation between electrical percolation and viscoelastic percolation for carbon black (CB) and carbon fiber (CF) filled high‐density polyethylene (HDPE) conductive composites was carried out through an examination of the filler concentration (?) dependence of the volume resistivity (ρ) and dynamic viscoelastic functions. For CB/HDPE composites, when ? was higher than the modulus percolation threshold (?_G ～ 15 vol %), the dynamic storage modulus (G′) reached a plateau at low frequencies. The relationship between ρ and the normalized dynamic storage modulus (G_c^′/G_p^′, where G_c^′ and G_p^′ are the dynamic storage moduli of the composites and the polymer matrix, respectively) was studied. When ? approached a critical value (?_r), a characteristic change in G_c^′/G_p^′ appeared. The critical value (G_c^′/G^′_p)c was 9.80, and the corresponding ?_r value was 10 vol %. There also existed a ? dependence of the dynamic loss tangent (tan δ) and a peak in a plot of tan δ versus the frequency when ? approached a loss‐angle percolation (?_δ = 9 vol %). With parameter K substituted for A, a modified Kerner–Nielson equation was obtained and used to analyze the formation of the network structure. The viscoelastic percolation for CB/HDPE composites could be verified on the basis of the modified equation, whereas no similar percolation was found for CF/HDPE composites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1199–1205, 2004     

Effect of compounding procedure on morphology and crystallization behavior of isotactic polypropylene/high‐density polyethylene/carbon black ternary composites

The effect of compounding procedure on morphology and crystallization behavior of isotactic polypropylene/high‐density polyethylene/carbon black (iPP/HDPE/CB) composite was investigated. iPP/HDPE/CB composites were prepared by four compounding procedures (A: iPP + HDPE + CB; B: iPP/HDPE + CB; C: HDPE/CB + iPP; D: iPP/CB + HDPE). Scanning electron microscopy observation showed that CB particles are mainly distributed in HDPE in all composites, and the phase morphology of composites was obviously affected by a compounding procedure. The size of the HDPE/CB domains in the composites prepared by procedures A and D decreased with the increase in CB content, whereas that of HDPE/CB in the composites prepared by procedures B and C rarely changed with the increase in CB content. The crystallization behaviors of the composites were significantly affected by their phase morphology, which resulted from the variation of compounding procedure. The isothermal crystallization rate of iPP in the composites prepared by procedures A and D was obviously increased, which may originate from the small HDPE/CB droplets dispersed in the iPP phase. The non‐isothermal crystallization curves of composites prepared by procedure D represented two peaks because the iPP component in these composites had the fastest crystallization rate, whereas the curves of composites prepared by other compounding sequences only exhibited one peak. Moreover, the crystallinity of HDPE almost increased by one time with the incorporation of only 1 phr CB because the CB particles selectively located in the HDPE phase, and the crystallinity of HDPE decreased with the further increase of CB content because of the strong restriction of CB on the HDPE chains. Copyright © 2011 John Wiley & Sons, Ltd.