Self‐Healing Polyester Urethane Supramolecular Elastomers Reinforced with Cellulose Nanocrystals for Biomedical Applications

Stretchable self‐healing urethane‐based biomaterials have always been crucial for biomedical applications; however, the strength is the main constraint of utilization of these healable materials. Here, a series of novel, healable, elastomeric, supramolecular polyester urethane nanocomposites of poly(1,8‐octanediol citrate) and hexamethylene diisocyanate reinforced with cellulose nanocrystals (CNCs) are introduced. Nanocomposites with various amounts of CNCs from 10 to 50 wt% are prepared using solvent casting technique followed by the evaluation of their microstructural features, mechanical properties, healability, and biocompatibility. The synthesized nanocomposites indicate significantly higher tensile modulus (approximately 36–500‐fold) in comparison to the supramolecular polymer alone. Upon exposure to heat, the materials can reheal, but nevertheless when the amount of CNC is greater than 10 wt%, the self‐healing ability of nanocomposites is deteriorated. These materials are capable of rebonding ruptured parts and fully restoring their mechanical properties. In vitro cytotoxicity test of the nanocomposites using human dermal fibroblasts confirms their good cytocompatibility. The optimized structure, self‐healing attributes, and noncytotoxicity make these nanocomposites highly promising for tissue engineering and other biomedical applications.     

Impact of cellulose nanocrystal aspect ratio on crystallization and reinforcement of poly(butylene adipate‐co‐terephthalate)

Cellulose nanocrystals (CNCs) are appealing nanomaterials for the reinforcement of polymeric materials. It is now well established that high mechanical properties are obtained when preparing the nanocomposite by casting/evaporation methods and using CNC contents above the percolation threshold. This phenomenon results from the formation of a stiff CNC network within the matrix meaning that the properties of the matrix play only a limited role on the mechanical properties of the material when the matrix is in the rubbery state. In subpercolation concentration or when using a different processing technique, the level of understanding is less clear, mainly when the CNC‐induced crystallization of the matrix interferes with the reinforcing mechanism. In this study, we used CNCs with different aspect ratios to prepare nanocomposites by extrusion with polybutyrate adipate terephthalate as matrix. The impact of CNC on the crystallinity of the matrix and mechanical properties of the nanocomposite has been investigated. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2284–2297     

Tough nanocomposite hydrogels from cellulose nanocrystals/poly(acrylamide) clusters: influence of the charge density,aspect ratio and surface coating with PEG

Cellulose-derived materials are usually characterized by sophisticated structures, leading to unique and multiple functions, which have been a source of inspiration for the fabrication of a wide variety of nanocomposites. Cellulose nanocrystals/poly(acrylamide) (CNCs/PAM) nanocomposite hydrogels were synthesized via in situ polymerization in the CNC suspension. The cellulose from pulp fiber under different sulfuric acid hydrolysis conditions, examined by conductometric titration and transmission electron microscopy, was applied to study how the effects of the surface charge and aspect ratio affect CNCs’ mechanical reinforcement in nanocomposites. The results indicated that the higher surface charge concentration resulted in better dispersibility in aqueous suspension, leading to a more efficient energy dissipation process. The CNC reinforcement behavior followed the percolation model where the greater aspect ratio of CNC contributed to higher mechanical properties. The preferential adsorption of poly(ethylene glycol) (PEG) on the CNC surface was characterized by zeta potential measurements where the fracture strength and fracture elongation of nanocomposites decreased with increasing PEG concentration. The adsorption of PEG on the CNC surface occupied the active sites for polymer chain propagation, which hindered the PAM cross-linking effect on the CNC surface and decreased the cross-linking density of the network.     

Melt‐blending of unmodified and modified cellulose nanocrystals with reduced graphene oxide into PLA matrix for biomedical application

In this article, we successfully fabricated the bionanocomposites using cellulose nanocrystals (CNCs) and reduced graphene oxide (rGO) reinforced into biodegradable polylactic acid (PLA) matrix through melt‐mixing method. Due to the affinity difference between hydrophilic CNC and hydrophobic PLA, the surface modification of CNC was employed using quaternary ammonium salts (CTAB) as a surfactant. The nanocomposites were developed using different blend ratios of CNC/modified CNC (1, 2, and 3) wt% and (0.5 wt%) rGO into the polymer matrix. The morphology of CNC, q‐CNC (modified CNC), and nanocomposites were inspected by atomic force microscopy (AFM) and field emission scanning electron microscopy (FESEM). It is demonstrated from tensile tests that, the nanocomposite with 1 wt% CNC and rGO showed maximum tensile strength compared with PLA and its nanocomposites. Moreover, the nanocomposite with 1 wt% CNC and rGO was also having maximum thermal stability. From cytotoxicity evaluation, it is observed that all the nanocomposites are nontoxic and cytocompatible to HEK293 cells. In addition to this, the nanocomposite with q‐CNC showed enhanced barrier properties compared with PLA and PLA/CNC/rGO nanocomposite. The results obtained from different characterizations showed that the incorporation of surfactant onto CNC improved the dispersion in PLA but at the same time deteriorated the PLA matrix.     

Development of biopolymer/cellulose/silica nanostructured hybrid materials and their characterization by NMR relaxometry

The objective of this study was to investigate the preparation and properties of hybrid materials composed of poly(lactic acid) (PLA) and poly(lactic acid)/poly(lactic-co-glycolic acid) (PLA/PLGA) blends employing cellulose nanocrystals (CNCs) and/or organophilic silica (R972) as nanoparticles. The CNCs were obtained by acid hydrolysis of commercially available microcrystalline cellulose (MCC). The materials were produced in film form by solution casting. Organophilic silica was incorporated at a ratio of 3 wt.%, and CNCs were added at ratios of 3 wt.% and 5 wt.% in relation to the weight of the polymer matrix. Two series of films were obtained. The first was prepared using only PLA as the matrix, and the second was obtained using blends of PLA and PLGA. The properties of the films were evaluated by X-ray diffractometry, nuclear magnetic resonance, Fourier-transform infrared spectroscopy and measurement of mechanical properties. The results revealed that each nanoparticle, whether added individually or combined with the other type of nanoparticle, induced different final material properties. Cellulose nanocrystals can act as nucleating agents for the crystallization of PLA. There was an improvement in the mechanical performance of films with the addition of CNCs. Further, the incorporation of silica combined with CNCs resulted in the generation of films with the strongest mechanical properties. The results of this study indicate that silica decreases the surface tension between PLA-cellulose and PLA/PLGA-cellulose.     

Poly(ε-caprolactone) (PCL)/cellulose nano-crystal (CNC) nanocomposites and foams

Poly(ε-caprolactone) (PCL)/cellulose nanocrystal (CNC) nanocomposites were produced via twin-screw extrusion. Microcellular nanocomposite samples were produced with microcellular injection molding using carbon dioxide (CO₂) as physical blowing agent. The foaming behavior, physical properties, thermal properties, crystallization behavior, and biocompatibility were investigated. It was found that the CNCs interacted with the PCL matrix which led to a strong interface. The CNCs effectively acted as nucleation agents in microcellular injection molding. Both solid and foamed samples with higher levels of CNC content showed higher tensile moduli, complex viscosities, and storage moduli due to the reinforcement effects of CNCs. Furthermore, improvement in the foamed samples was more significant due to their fine cell structure. The addition of CNCs caused a reduction of the decomposition temperature and an increase in the glass transition temperature, crystallization temperature, and crystallinity of PCL. Moreover, the biocompatibility of the foamed nanocomposites with low CNC content was verified by 3T3 fibroblast cell culture.     

Revealing the Nano‐Level Molecular Packing in Chitosan–NiO Nanocomposite by Using Positron Annihilation Spectroscopy and Small‐Angle X‐ray Scattering

Chitosan–NiO nanocomposite (CNC) is shown to be a potential dielectric material with promising properties. CNCs containing NiO nanoparticles (0.2, 0.6, 1, 2, 5 wt %) are prepared through chemical methods. The inclusion of NiO nanoparticles in the chitosan matrix is confirmed by scanning electron microscopy (SEM) and X‐ray diffraction. The morphology of the NiO nanoparticles and the nanocomposites is investigated by transmission electron microscopy and SEM, respectively. Positron annihilation lifetime spectroscopy (PALS) and the coincidence Doppler broadening (CDB) technique are used to quantify the free volume and molecular packing in the nanocomposites. The triplet‐state positronium lifetime and the corresponding intensity show the changes in nanohole size, density, and size distribution as a function of NiO loading. Small‐angle X‐ray scattering indicates that the NiO aggregates are identical in all the CNCs. The momentum density distribution obtained from CDB measurements excludes the possibility of a contribution of vacant spaces (pores) available in NiO aggregates to the free volume of nanocomposites upon determination by using PALS. The results show systematic variation in free‐volume properties and nano‐level molecular packing as a function of NiO loading, which is presumed to play a vital role in determining the various properties of the nanocomposites.     

In Situ Semibatch Emulsion Polymerization of 2‐Ethyl Hexyl Acrylate/n‐Butyl Acrylate/Methyl Methacrylate/Cellulose Nanocrystal Nanocomposites for Adhesive Applications

Cellulose nanocrystals (CNCs) are safe, “green,” hydrophilic nanoparticles. CNCs are added in situ during a semibatch 2‐ethyl hexyl acrylate (EHA)/n‐butyl acrylate (BA)/methyl methacrylate (MMA) emulsion polymerization. As EHA is a more hydrophobic monomer, manipulation of the monomer feed composition allows for the evaluation of the effect of hydrophobicity on CNC distribution in the nanocomposite and ultimately on adhesive properties. The adhesive properties (loop tack, peel strength, and shear strength) of three different EHA/BA/MMA latex formulations are shown to simultaneously improve with increasing CNC loading. However, the hydrophobicity of the EHA leads to a nonuniform distribution of CNCs in the latex films. Comparison of the in situ polymerized nanocomposites to their blended counterparts is also made.     

Cellulose Nanocrystals (CNCs) Induced Crystallization of Polyvinyl Alcohol (PVA) Super Performing Nanocomposite Films

This study is aimed to explore the properties of cellulose nanocrystals (CNC)/polyvinyl alcohol (PVA) composite films with and without 1,2,3,4‐butane tetracarboxylic acid (BTCA), a nontoxic crosslinker. CNC and CNC‐PVA nanocomposite films are prepared using solution‐casting technique. Differential scanning calorimetry (DSC) analyses show that crosslinking increased the glass transition temperature but reduced the melting temperature and crystallinity. Furthermore, high CNC concentrations in the PVA matrix interfere with PVA crystallinity, whereas in specific ratio between CNC and PVA, two different crystalline structures are observed within the PVA matrix. Film surfaces and fracture topographies characterized using scanning electron microscope indicate that at certain CNC‐PVA ratios, micron‐sized needle‐like crystals have formed. These crystalline structures correlate with the remarkable improvement in mechanical properties of the CNC‐PVA nanocomposite films, that is, enhanced tensile strain and toughness to 570% and 202 MJ m^?3, respectively, as compared to pristine PVA. BTCA enhances the tensile strain, ultimate tensile stress, toughness, and modulus of CNC films compared to pristine CNC films. Water absorption of crosslinked CNC and CNC‐PVA nanocomposite films is significantly reduced, while film transparency is significantly improved as a function of PVA and crosslinker content. The presented results indicate that CNC‐PVA nanocomposite films may find applications in packaging, and though materials applications.     

Self‐Healable Organogel Nanocomposite with Angle‐Independent Structural Colors

Structural colors have profound implications in the fields of pigments, displays and sensors, but none of the current non‐iridescent photonic materials can restore their functions after mechanical damage. Herein, we report the first self‐healable organogel nanocomposites with angle‐independent structural colors. The organogel nanocomposites were prepared through the co‐assembly of oleophilic silica nanoparticles, silicone‐based supramolecular gels, and carbon black. The organogel system enables amorphous aggregation of silica nanoparticles and the angle‐independent structural colors in the nanocomposites. Moreover, the hydrogen bonding in the supramolecular gel provides self‐healing ability to the system, and the structural colored films obtained could heal themselves in tens of seconds to restore storage modulus, structural color, and surface slipperiness from mechanical cuts or shear failure repeatedly.     

Molecular Engineering of Fracture Energy Dissipating Sacrificial Bonds Into Cellulose Nanocrystal Nanocomposites

Even though nanocomposites have provided a plethora of routes to increase stiffness and strength, achieving increased toughness with suppressed catastrophic crack growth has remained more challenging. Inspired by the concepts of mechanically excellent natural nanomaterials, one‐component nanocomposites were fabricated involving reinforcing colloidal nanorod cores with polymeric grafts containing supramolecular binding units. The concept is based on mechanically strong native cellulose nanocrystals (CNC) grafted with glassy polymethacrylate polymers, with side chains that contain 2‐ureido‐4[1H]‐pyrimidone (UPy) pendant groups. The interdigitation of the grafts and the ensuing UPy hydrogen bonds bind the nanocomposite network together. Under stress, UPy groups act as sacrificial bonds: simultaneously providing adhesion between the CNCs while allowing them to first orient and then gradually slide past each other, thus dissipating fracture energy. We propose that this architecture involving supramolecular binding units within side chains of polymer grafts attached to colloidal reinforcements opens generic approaches for tough nanocomposites.     

Control of properties of nanocomposites bio-based collagen and cellulose nanocrystals

Collagen is an important biomaterial because it has many applications in the biomedical sector. However, the high hydrophilicity of collagen (COL) leads to easy swelling. Thus, controlling this property is highly desirable. In this work, cellulose nanocrystals (CNCs) dispersed in glycerol (GLI) were incorporated in the matrix collagen to tailor the hydrophilicity and mechanical properties. Study of the hydrophilicity of the bio-based nanocomposite was evaluated by contact angle measurement and thermogravimetric analysis. Mechanical analyses showed that CNCs are excellent reinforcing fillers to the collagen matrix. Synchrotron small-angle X-ray scattering was employed to investigate the nanostructures of COL/GLI/CNC nanocomposites and CNC water dispersion. CNC in concentrations up to 1 wt% presents an intermediate shape between a rod and a plane with a 9.34-nm radius of gyration (R _g). Bio-based nanocomposites present two different structural levels with two types of particles with very different R _gs. At the intermediate power-law regime, a large-scale mass fractal aggregate is observed. In the high-power-law regime, it is observed scattering from primary particles smaller than 1 nm. As the CNC concentration increases, the original particle distorts from a rod to a plate. The cytotoxicity assay indicates that the collagen and nanocomposites did not affect the cell viability of rat calvarial cells in vitro.     

Curcumin-loaded PLGA-PEG-PLGA triblock copolymeric micelles: Preparation, pharmacokinetics and distribution in vivo

Rod-shaped cellulose nanocrystals (CNCs) were manufactured and used to reinforce polyacrylamide (PAM) hydrogels through in situ free-radical polymerization. The gelation process of the nanocomposite hydrogels was monitored on a rheometer using oscillatory shear. The chemical structure, morphology, swelling property, and compression strength of the formed gels were investigated. A possible mechanism for forming hydrogels was proposed. The results showed that CNCs accelerated the formation of hydrogels and increased the effective crosslink density of hydrogels. Thus CNCs were not only a reinforcing agent for hydrogel, but also acted as a multifunctional cross-linker for gelation. The shear storage modulus, compression strength and elastic modulus of the nanocomposite hydrogels were significantly improved because of good dispersion of CNCs in PAM as well as enhanced interfacial interaction between these two components. Among the CNC contents used, a loading of 6.7 w/w% led to the maximum mechanical properties for nanocomposite hydrogels.     

Synthesis of poly(methyl methacrylate) nanocomposites via emulsion polymerization using a zwitterionic surfactant

The synthesis of nanocomposites via emulsion polymerization was investigated using methyl methacrylate (MMA) monomer, 10 wt % montmorillonite (MMT) clay, and a zwitterionic surfactant octadecyl dimethyl betaine (C18DMB). The particle size of the diluted polymer emulsion was about 550 nm, as determined by light scattering, while the sample without clay had a diameter of about 350 nm. The increase in the droplet size suggests that clay was present in the emulsion droplets. X-ray diffraction indicated no peak in the nanocomposites. Transmission electron microscopy showed that emulsion polymerization of MMA in the presence of C18DMB and MMT formed partially exfoliated nanocomposites. Differential scanning calorimetry showed an increase of 18 degrees C in the glass transition temperature (Tg) of the nanocomposites. A dynamic mechanical thermal analyzer also verified a similar Tg increase, 16 degrees C, for the partially exfoliated nanocomposites over poly(methyl methacrylate) (PMMA). Thermogravimetric analysis indicated a 37 degrees C increase in the decomposition temperature for a 20 wt % loss. A PMMA nanocomposite with 10 wt % C18DMB-MMT was also synthesized via in situ polymerization. This nanocomposite was intercalated and had a Tg 10 degrees lower than the emulsion nanocomposite. The storage modulus of the partially exfoliated emulsion nanocomposite was superior to the intercalated structure at higher temperatures and to the pure polymer. The rubbery plateau modulus was over 30 times higher for the emulsion product versus pure PMMA. The emulsion technique produced nanocomposites of the highest molecular weight with a bimodal distribution. This reinstates that exfoliated structures have enhanced thermal and mechanical properties over intercalated hybrids.     

Effects of cellulose nanocrystals on the vulcanization of natural rubber/cellulose nanocrystals nanocomposite and corresponding regulating strategies

Vulcanization is a vital process in rubber processing, it endows rubber with valuable physical and mechanical properties, making rubber a widely used engineering material. In addition to vulcanization agent, reinforcing fillers play a non-ignorable influence on the vulcanization of rubber nanocomposites. Herein, the effects of cellulose nanocrystals (CNCs) on the vulcanization of natural rubber (NR)/CNCs nanocomposite was studied. It was found that even though the addition of CNCs can effectively improve the dispersion of ZnO in NR matrix, the vulcanization of NR was inhibited. This may be attributed to the CNCs' adsorption of vulcanizing agents (DM, ZnO) and the acidic chemical environment on the surface of CNCs. In order to improve the vulcanization properties of NR/CNCs nanocomposite, tetramethyldithiochloram (TMTD) and triethanolamine (TEOA) were used as a combination accelerator and curing activator, respectively, and polyethylene glycol (PEG) was introduced to screen hydroxyl groups on the surface of CNCs to prohibit the CNCs' adsorption of vulcanizing agents. The results indicate that TMTD and TEOA effectively improved the vulcanization rate of NR/CNCs nanocomposite and increased the crosslink density by an order of magnitude. Subsequently, the tensile strength, tear strength, and so forth. of NR/CNCs nanocomposite were significantly improved. However, PEG hardly help to improve the vulcanization properties of NR/CNCs nanocomposite. In addition, the control samples without CNCs were prepared and characterized, the comparation between NR and NR/CNCs nanocomposite shows that the synergistic effect of crosslink density and CNCs' reinforcement more effectively improve mechanical properties of NR. This work not only elucidates the inhibiting mechanisms of CNCs on the vulcanization of NR, but also provides practical strategies for improving the vulcanization and properties of NR/CNCs nanocomposite. It may accelerate the application of CNCs as rubber reinforcing filler.     

Modification of cellulose nanocrystal-reinforced composite hydrogels: effects of co-crosslinked and drying treatment

The synthesis platform of composite hydrogels containing rigid reinforcing filler cellulose nanocrystals (CNCs) and polymer matrix polyacrylamide (PAM) has been proposed (Yang et al. in Cellulose 20:227–237, 2013). The features of CNCs as multifunctional crosslinkers and flexible polymer chain entanglements contributed to the unique arrangement of CNC/PAM clusters with reversible network structures. In this article, the chemical crosslinking agent N,N′-methylene-bisacrylamide (BIS) was added to obtain the dual crosslinked networks, and the mechanical properties of the resulting co-crosslinked hydrogels were examined by tailoring the CNC and BIS concentrations. The results indicated that the homogeneous dispersion of CNCs throughout the polymer matrix was disturbed in the presence of BIS, and the covalent crosslinkers led to weakness and brittleness of the hydrogels. Some new entanglements within the networks were formed after a simple drying treatment, which was verified by the greater tensile strength compared with the as-prepared ones. The mechanism for the formation of these new entanglements was ascribed to the irreversible rearrangement of the CNC/PAM network structure, whereas for co-crosslinked hydrogels no strength increment was observed after the drying treatment.     

Physical and mechanical properties of graphene oxide/polyethersulfone nanocomposites

The aim of this study was to investigate physical and mechanical properties of graphene oxide (GO)/polyethersulfone (PES) nanocomposite films. The films were produced by solution casting method. The mechanical properties of composite films were evaluated by tensile test. A significant enhancement in the mechanical properties of neat PES films was obtained incorporating a small amount of GO loading (0.05–1 wt.%). The highest tensile strength was observed at 1 wt.% of GO. Comparisons were made between experimental data and the Halpin–Tsai model predictions for the tensile strength and modulus of GO/PES composites. The effect of an orientation factor on model predictions was also acquired. The hydrophilicity of the nanocomposite was evaluated by assessing contact angle and enhanced wet ability of the films was obtained with increasing the amount of GO up to 1%. The morphology of the nanocomposites was investigated using scanning electron microscopy and transmission electron microscopy and the results revealed a good dispersion of GO in the PES matrix. The thermal behavior of the composite was also studied. Thermal stability of composites was increased by adding the GO. Copyright © 2013 John Wiley & Sons, Ltd.     

Investigating properties of poly (ether‐amide)/MWCNT nanocomposite films containing 2,7‐bis(4‐aminophenoxy)naphthalene and isophthalic segments

Three nanocomposite films based on aramid (poly (ether‐amide), PEA) and multiwall carbon nanotubes (MWCNT) were prepared via solution casting method using 2,7‐bis(4‐aminophenoxy)naphthalene (4) and isophthalic acid (5) containing various amounts of MWCNT (2, 3, 5 wt.%). To comprehensively analyze the properties of the cast films as well as the monomers, different techniques were employed, namely FT‐IR, ¹H NMR, X‐ray diffraction, and field emission scanning electron microscopy. Also, thermal and tensile properties of PEA (6) and nanocomposite films were investigated using thermogravimetric analysis and mechanical analysis, respectively. The morphology, thermal, and mechanical properties of nanocomposite films approved that MWCNT had well dispersion in the PEA matrix and showed a synergistic effect on improving all of the investigated properties. Based on the thermogravimetric analysis results, employing MWCNT caused to increase in the char yields from 61 (in the neat PEA) to 66 (in the PEA /MWCNT nanocomposite 5 wt.%) under the nitrogen atmosphere. In comparison to the pristine PEA (426°C), the temperature at 10 losses mass % (T₁₀) was increased from 530°C to 576°C, with 2 to 5 wt.% of MWCNT. Mechanical analysis revealed that the tensile strength and initial modulus were improved by incorporating MWCNT into PEA (81.70–93.40 MPa and 2.10–2.22 GPa, respectively). Electrical conductivity of the PEA/MWCNT nanocomposites was displayed maximum value in the 5 wt.%, showing satisfactory value in many application areas. The X‐ray diffraction technique was employed to study the crystalline structure of the prepared nanocomposite films as well as PEA. In addition, the electrochemical impedance spectroscopy study demonstrated that the prepared nanocomposites had significant impedance improvement in the presence of MWCNTs.     

Poly(ether‐imide) and related sepiolite nanocomposites: investigation of physical,thermal, and mechanical properties

Novel poly(ether‐imide) and sepiolite nanocomposites were synthesized based on a unique diamine monomer with the aim of improving physical and mechanical properties of final polyimide films. The diamine was polycondensed with 4,4′‐(hexafluoroisopropylidene) diphthalic anhydride to produce related poly(ether amic acid) prepolymer. Pure poly(ether‐imide) and nanocomposite films were prepared via thermal imidization process of poly(ether amic acid). Coexistence of ether, pyridine, and phenylene functional groups in the diamine chemical structure resulted in flexible polyimide films with significant thermal, physical, and mechanical properties. Thermal stability, glass‐transition temperature, dimensional stability, and tensile properties of polymer and nanocomposites were studied and compared. Morphology of nanocomposites was also investigated using scanning and transmission electron microscopic methods to study the distribution and dispersion behavior of sepiolite nanofibers in the polyimide matrix. By introduction of sepiolite nanoparticles, overall improvement of properties was observed in respect to pure polyimides. Copyright © 2015 John Wiley & Sons, Ltd.     

In situ formed silica nanofiber reinforced UV-curable phenylphosphine oxide containing coatings

A series of UV-curable nanocomposite coating materials were prepared by sol–gel technique from tetraethoxysilane (TEOS), methacryloxypropyltrimethoxysilane (MAPTMS) in the presence of urethane acrylate resin based on polyethylene glycol 400 (PEG400). The sol–gel precursor content in the hybrid coatings was varied from 0 to 30 wt.%. In addition, acrylated phenylphosphine oxide oligomer (APPO) is replaced with urethane acrylate resin in order to investigate its effect on the nanocomposite property. The physical and mechanical properties such as; gel content, hardness, adhesion, gloss, impact strength as well as tensile strength were examined. Results from these measurements showed that all the properties of the hybrid coatings improved effectively by gradual increase in sol–gel precursor and APPO resin content. The real time infrared technique was used to follow the degree of acrylic double bond conversion. The thermal stabilities of the UV-cured nanocomposites were investigated by thermogravimetric analysis. The results revealed that the addition of sol–gel precursor and APPO oligomer into the organic network leads to an improvement in the thermal and flame resistance properties of the hybrid materials. It was also determined that the APPO containing hybrid coating with 20 wt.% silica content gave higher char yield than the coating without APPO. It is a desirable achievement to improve simultaneously both the flame retardancy and mechanical properties of a protective coating. SEM studies indicated that inorganic particles were dispersed homogenously through the organic matrix. The hybrids were nanocomposite. It was also found that, incorporation of APPO resin might govern the silica organization and this leading to formation of nanofibrillar structure.