Application of zone-drawing and zone-annealing method to poly(p-phenylene sulfide) fibers

A zone-drawing and zone-annealing treatment was applied to poly(p-phenylene sulfide) fibers in order to improve their mechanical properties. The zone-drawing (ZD) was carried out at a drawing temperature of 90°C under an applied tension of 5.5 MPa, and the zone-annealing (ZA) was carried out at an annealing temperature of 220°C under 138.0 MPa. The differential scanning calorimetry (DSC) thermogram of the ZD fiber had a broad exothermic transition (T_c = 110°C) attributed to cold-crystallization and a melting endotherm peaking at 286°C. The T_c of the ZD fiber was lower than that (T_c = 128°C) of the undrawn fiber. In the temperature dependence of storage modulus (E′) for the ZD fiber, the E′ values decreased with increasing temperature, but increased slightly in the temperature range of 90–100°C, and decreased again. The slight increase in E′ was attributable to the additional increase in the crosslink density of the network, which was caused by strain-induced crystallization during measurement. The resulting ZA fiber had a draw ratio of 6.0, a degree of crystallinity of 38%, a tensile modulus of 8 GPa, and a tensile strength of 0.7 GPa. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1731–1738, 1998     

Thermostable poly(p-phenylene sulfide sulfonic acid) as ion exchangers

Poly(p-phenylene sulfide sulfonic acid) was thermally crosslinked for use as a cation exchange polymer with high thermal stability. The decomposition temperature (T_d) of the polymer increases with an increase in the crosslinking temperature. The crosslinking reaction at 300°C in air resulted in the formation of a strongly acidic cation exchange polymer with a T = 467°C and having an SO₂ bond, whose crosslinked structure was investigated using IR spectroscopy.     

Effect of amorphous precipitated silica on the properties and structure of poly(p-phenylene sulfide)

Using a precipitation technique, silicas were obtained from sodium metasilicate solution employing an acidic agent. Alcohol solutions were used in the process of production of highly dispersed silicas, which resulted in partial blocking of the silica surface silanol groups. Moreover, studies on morphology and microstructure using transmission electron microscopy and scanning electron microscopy were performed. The size distributions of primary particles and aggregate and agglomerate structures were determined using a ZetaPlus instrument using the dynamic light scattering method. The structure and molecular dynamics of the nanocomposite, consisting of poly (p-phenylene sulfide) (PPS) and of the precipitated silica, were studied using atomic force microscopy and nuclear magnetic resonance. It was proved that during annealing the fragmentation of PPS agglomerates takes place. This phenomena probably resulted from repulsion forces existing between agglomerates and aggregates. Fragmentation in the polymer network probably resulted from repulsion forces between agglomerates and smaller aggregates. Received: 7 November 2000 Accepted: 5 April 2001     

Synthesis and characterization of ran-copoly (p-phenylene sulfide sulfone/ketone)s

Random copoly(p-phenylene sulfide sulfone/ketone)s (PPSS/K) are prepared in high yield by the polycondensation of sodium hydrosulfide (NaSH) with bis(4-chlorophenyl) sulfone (BCPS) and 4,4′-dichlorobenzophenone (DCBP). The polymerization is conducted between 200–220°C, depending on the composition of the copolymer, and in the presence of water without any detrimental effects to the molecular weight. The copolymers with sulfone/ketone mole ratios (S : K) > 25 : 75 are amorphous, while the copolymers with S : K ratios ≤ 25 : 75 are crystalline. These materials form tough, creaseable films and exhibit a linear increase in the glass transition temperature with increasing sulfone content. Sulfuric acid solutions of the copolymers are dark orange to red and display an increasing λ_max in the uv-visible spectra as the S:K ratio of the copolymers decreases. © 1994 John Wiley & Sons, Inc.     

Crystal structure of poly(p-phenylene) prepared by organometallic technique

The two-dimensional crystal structure of poly(p-phenylene) is investigated by linkedatom Rietveld analysis of the x-ray diffraction powder profile. Two molecular chains are packed in a rectangular pgg unit cell (a = 0.779 nm; b = 0.551 nm) with a paracrystalline shift distortion along the chain axis. The molecular conformation is not rigidly planar; rotations between adjacent phenyl-ring planes in a molecule alternate with an angle of about 20°. The setting angle between the mean molecular plane and the a axis is 55.5°.     

Electrochemical properties and photoelectrochemical response of vacuum-deposited poly(p-phenylene) thin films

The electrochemical properties of a poly(p-phenylene) (PPP) thin film prepared by vacuum deposition were investigated by cyclic voltammetry in organic and aqueous media with a lithium perchlorate electrolyte. The PPP thin film was able to undergo both n-doping and p-doping reversibly. In an aqueous medium, the cyclic voltammograms indicated the characteristic loop in a potential sweep. The loop was ascribed to the charge transfer on the PPP film surface and to an accumullation effect of the charge in the PPP film. A photocurrent was observed at the PPP film under UV light irradiation.     

Effects of solvent treatment on crystallization kinetics of poly(p-phenylene sulfide)

Isothermal melt crystallization kinetics were investigated by differential scanning calorimetry (DSC) for virgin and α-chloronaphthalene solvent-treated poly(phenylene sulfide) (PPS) systems. The overall crystallization rates were found to be much faster for the solvent-treated PPS than for the virgin neat PPS. Additionally, the Avrami crystallization plot for the solvent-treated PPS samples appeared as two straight portions with an apparent discontinuity, but as a continuous straight line for the virgin PPS system. After the treatment of solvent dissolution and subsequent drying, the residual trace α-chloronaphthalene, upon being quenched to the crystallization temperatures, initiated some localized solvent-induced nuclei-like crystals in PPS. It was the nuclei that enhanced secondary crystallization in treated PPS during the second stage, and the higher extents of secondary crystallization in the solvent-treated PPS caused the apparent discontinuous break in the Avrami plots. The causes for the difference were explained and the mechanism of the sequential primary/secondary crystallization kinetics for the solvent-treated PPS was satisfactorily described with a proposed series-parallel crystallization model. ©1995 John Wiley & Sons, Inc.     

Aggregation of sulfonated poly(p-phenylene terephthalamide) in dilute solutions

The viscosities of dilute solutions of poly(p-phenylene terephthalamide), PPTS, in dimethylacetamide, water, and their mixtures were determined. The reduced viscosity plot in dimethylacetamide shows a negative slope. When the water content in the mixed solvent in 90% or higher, there is an upswing in the reduced viscosity values at concentrations below 0.1 g/dL. The latter behavior suggests a “polyelectrolyte” effect. However, an association model was found to be able to explain the viscosity behaviors in both solvents. ©1995 John Wiley & Sons, Inc.     

Crystallization and melting of cold-crystallized poly(phenylene sulfide)

In this study, we report the melting behavior of poly(phenylene sulfide), PPS, which has been cold-crystallized from the rubbery amorphous state. We find that the crystallization kinetics are faster for cold-crystallized PPS than for melt-crystallized material, due to formation during quenching of a short-range ordered, but noncrystalline, structure. We observe that the endothermic response of cold-crystallized PPS at a large undercooling consists of a low temperature endotherm, followed by an exothermic region, and by the main higher melting endotherm. The lower melting peak temperature of cold-crystallized PPS increases as the crystallization temperature increases, but the main upper melting peak temperature remains almost the same. The size of the exothermic region is strongly related to the degree of undercooling, and must be taken into account in order properly to determine the degree of crystallinity of the material prior to the scan. When the crystallization time is varied, we see a systematic decrease in the size of the main endotherm, and an increase in size of the lower melting endotherm. This suggests that a portion of the main endothermic response is due to reorganization during the scan. Annealing will not only increase the degree of crystallinity but also improve the crystal perfection; therefore the ability of an annealed sample to reorganize decreases as the annealing time increases. However, an additional third melting peak is seen when a cold-crystallized sample is annealed at high temperature for a sufficiently long residence time. The existence of the third melting peak suggests that more than one kind of distribution of crystal perfection may occur when PPS has been cold-crystallized and subsequently annealed.     

Influence of sorbed carbon dioxide on transition temperatures of poly(p-phenylene sulphide)

Static pressure usually increases the transition temperatures of polymers by decreasing their free volume. If the pressurizing medium is soluble in the polymer matrix, the opposing effect of increasing the free volume is possible. Those shifts of transition temperatures were monitored with a medium-pressure Differential Scanning Calorimetry (DSC) device. The influences of sorbed and surrounding gas molecules are demonstrated by changes occurring in the transition temperature regions. The results show the severe plasticizing effect of CO₂ on poly(p-phenylene sulphide) (PPS). The glass transition temperature T_G and the temperature of crystallization T_C are influenced by sorbed gas molecules. They decrease due to sorbed CO₂ molecules. Glass transition is lowered, but is difficult to interpret, as relaxation phenomena which diminish with increasing pressure occur during DSC runs. In crystallites no gas solution is usually possible, so that the melting point of PPS is mainly affected by influences other than plasticization.     

2H NMR characterization of phenylene ring flip motion in poly(p-phenylene vinylene) films

Solid-state ²H quadrupole echo nuclear magnetic resonance (NMR) spectra and measurements of ²H spin lattice relaxation times have been obtained for films of poly(p-phenylene vinylene) deuterated in phenylene ring positions (PPV-d₄). NMR line shapes show that all the phenylene rings of PPV undergo 180° rotational jumps about the 1,4 ring axis (“ring flips”) at 225°C. The temperature dependence of the ²H line shapes show that the jump motion is thermally activated, with a median activation energy, E_a = 15 kcal/mol, and a distribution of activation energies of less than ±2 kcal/mol. The jump rate was also determined from the magnitude of the anisotropic T₂ relaxation associated with ²H line shapes and from the curvature of inversion recovery intensity data. The experimental activation energy for jumps is comparable to the intramolecular potential barrier for rotation about phenylene vinylene bonds. ²H NMR provides a method for determining the phenylene-vinylene rotational barrier in pristine PPV, and may potentially be used to study conjugation in conducting films.     

Molecular dynamics simulations of a poly(p-phenylene) oligomer

We have studied the conformation and coefficient of thermal expansion in the poly(p-phenylene) oligomer p-sexiphenyl (C₃₆H₂₆) by molecular dynamics simulations. Studies of the backbone phenyl–phenyl torsion angle in a simulated p-sexiphenyl crystal at room temperature indicate the presence of torsional librations of approximately ±20°. Further analysis of the phenyl–phenyl backbone torsion angle in less closely packed regions of the simulated crystal (crystal ends) indicate the presence of 180° phenyl ring flips, in agreement with solid-state deuterium NMR data on poly(p-phenylene oligomers). The linear coefficient of thermal expansion was also calculated and found to be negative, in qualitative agreement with experimental data on rigid-rod compounds. © 1993 John Wiley & Sons, Inc.     

Moisture sorption mechanism of aromatic polyamide fibers. V: Growth of crystallites in as-spun wet poly(p-phenylene terephthalamide) fiber during dehydration

Wide-angle x-ray diffraction studies were performed for as-spun wet poly(p-phenylene terephthalamide) fiber. The effects of sorbed water on the equatorial diffractions from the (110) and (200) crystal planes and on the meridional diffractions from the (002), (004), and (006) crystal planes were analyzed during desorption and absorption. There was no significant change in the d-spacing from the respective crystal plane irrespective of the moisture (water) regain. The ratio of the diffracted intensity from the (110) diffraction to that from the (200) diffraction remarkably increased by removing the sorbed water. The crystallite size estimated from the (110) diffraction, L₁₁₀, also increased as the moisture regain decreased, while the L₂₀₀ did not increase. The longitudinal size of paracrystallite, D₀₀₁, also remarkably increased with the decrease in moisture regain with the lattice distortion factor, g_II, kept unchanged. These results strongly suggested the growth of the crystallite via hydrogen bonds in the lateral (b-axis) direction. The growth of the lateral size of crystallite also accompanied the longitudinal growth of crystallite during desorption. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 1423–1432, 1997     

The effect of reaction time on the chain structure of poly(p-phenylene) and a study of doping with FeCl3

This paper deals with the relation between polymerization time and poly(p-phenylene) (PPP) yield in the synthesis of PPP by the Kovacic method. It is found that the reaction is uniform in the polymerization time range of less than 2 hr, with a PPP yield of up to about 60%, and then the yield increases a little with an increase of polymerization time. It has been found from the infrared spectra that the mainchain structure of PPP obtained from different polymerization times is exactly the same without orthoand meta-polymers. However there is a chlorine substitution for hydrogen on the phenyl rings, and the substitution quantity increases with the extension of reaction time. The reason why there is a great difference in conductivity appears with FeCl₃ doping is also studied, and we find it is related to different degrees of rinsing in the doping process.     

Drawing of poly(p-phenylene sulfide) by solid-state coextrusion

The effects of drawing temperature on the physical and mechanical properties of poly(p-phenylene sulfide) have been studied. A melt-quenched film was drawn by solid-state coextrusion both below (75°C) and above (95 and 110°C) the glass transition temperature T_g (85°C) of PPS. The maximum extrusion draw ratio (EDR_max) increased from 3.4 to 5.6 with increasing extrusion temperature T_e from 75 to 110°C. It was found that extrusion drawing just above the T_g of PPS (95°C) produced more stress-induced crystals. A high efficiency of draw in the amorphous region was achieved by extrusion at T_e-75°C. The tensile modulus at EDR_max decreased from 5.1 to 3.5 GPa with increasing T_e from 75 to 110°C. The low efficiency of draw for the samples extruded at 110°C is explained in terms of disentanglement and chain slippage during drawing due to a less effective network.     

Synthesis and Characterization of Poly(p-phenylene benzobisoxazole)/Poly(pyridobisimidazole) Block Copolymers

Poly(p-phenylene benzobisoxazole)/poly(pyridobisimidazole) block copolymers (PBO-b-PIPD) were prepared by introducing poly(pyridobisimidazole) (PIPD) moieties into the main chains of poly(p-phenylene benzobisoxazole) (PBO) in order to enhance its photostability. PBO and copolymer fibers were directly prepared from the polymerization solutions by dry-jet wet-spinning. Chemical structures and molecular chains arrangement of the block copolymers were characterized by Fourier transform infrared (FTIR) spectroscopy, solid-state ¹³C-NMR and wide angle X-ray diffraction (WAXD). Thermal stability of the copolymers was investigated by thermogravimetric analysis (TGA) in nitrogen. Thin films of PBO and copolymers were cast from methanesulfonic acid (MSA) solutions. Both the films and fibers were exposed to UV light to determine their photostability. Changes in the chemical structures and surface morphologies of the films were characterized by FTIR spectra and scanning electronic microscopy (SEM), respectively. After UV light exposure, the retention of strength for copolymer fibers is improved compared to PBO fibers. The results revealed that copolymers suffered less photodegradation in comparison with homopolymer. The mechanism for the improved photostability of the copolymers was discussed.     

Structure and property development in poly(p-phenylene terephthalamide) during heat treatment under tension

The evolution of several structural characteristics during isothermal heat treatment of poly(p-phenylene terephthalamide) was studied. In this work, heat treatment was interrupted after different treatment times, with the specimens immediately quenched to room temperature. These specimens were then characterized by tensile testing, wide- and small-angle x-ray scattering, and optical microscopy. Structural parameters obtained from these measurements relate to crystal perfection (via the paracrystalline axial distortion parameter), axial crystallite size, transverse crystallite size, degree of chain misorientation, and degree of pleating. Structural and mechanical parameters were then plotted against heat-treatment time to obtain kinetic isotherms for each parameter. The kinetics of the removal of chain misorientation parallels that of tensile modulus increase under all conditions. Of the other structural parameters, only the kinetics of pleat removal mimics that of modulus change, indicating that pleat removal is the effective cause of increased chain alignment and thereby of increased axial stiffness. ©1995 John Wiley & Sons, Inc.     

Effect of temperature and water as additive on the MW and thermal properties of copoly(p-phenylene/biphenylene sulfide)s

Copoly(p-phenylene/biphenylene sulfide)s, PPBS were prepared from sodium sulfide trihydate(Na₂S·3H₂O), p-dichlorobenzene (DCB), and 4,4′-dibromobiphenyl (DBB) comonomers in N-methyl-2-pyrrolidinone (NMP) solvent using an autoclave. The molecular weights of PPBS copolymers were determined by high temperature (210°C) GPC in 1-chloronaphthalene solvent. The reaction temperature had little effect on the molecular weights of PPBS copolymers with water as additive at the level of 3 mol H₂O per 1 mol Na₂S. PPBS copolymer, however, showed maximum molecular weight of M_w = 24.1 × 10³ with the total water content of 9 mol H₂O per 1 mol Na₂S at an optimum polymerization temperature of 270°C. The resulting PPBS copolymer sample showed higher T_g (by 30°C) and lower T_m (by 10°C) than PPS homopolymer prepared under similar conditions. © 1996 John Wiley & Sons, Inc.     

Thermolysis of reactive oligo(p-phenylene sulfide) containing disulfide bond

Oligo(phenylene sulfide) (OPS) containing one disulfide bond at the end of the chain, which was obtained by the oxidative polymerization of diphenyl disulfide, had a relatively low Td_10%(temperature for 10% weight loss) of 412 °C because of degradation of the disulfide bond. But this thermal cleavage of the disulfide bond promoted the curing reaction through thiophenoxy radical formation. OPS was allowed to react with diiodobenzene at 220 °C. The thermal stability of OPS was improved through the consumption of the disulfide bond and the coupling of the chain.