Sedimentation and convective boiling heat transfer of CuO-water/ethylene glycol nanofluids

The convective boiling characteristics of dilute dispersions of CuO nanoparticles in water/ethylene glycol as a base fluid were studied at different operating conditions of (heat fluxes up to 174 kW m^?2, mass fluxes range of 353–1,059 kg m^?2 s^?1 and sub-cooling level of 343, 353 and 363 K) inside the annular duct. The convective boiling heat transfer coefficients of nanofluids in different concentrations (vol%) of nanoparticles (0.5, 1, and 1.5) were also experimentally quantified. Results demonstrated the significant augmentation of heat transfer coefficient inside the region with forced convection dominant mechanism and deterioration of heat transfer coefficient in region with nucleate boiling dominant heat transfer mechanism. Due to the scale formation around the heating section, fouling resistance was also experimentally measured. Experimental data showed that with increasing the heat and mass fluxes, the heat transfer coefficient and fouling resistance dramatically increase and rate of bubble formation clearly increases. Obtained results were then compared to some well-known correlations. Results of these comparisons demonstrated that experimental results represent the good agreement with those of obtained by the correlations. Consequently, Chen correlation is recommended for estimating the convective flow boiling heat transfer coefficient of dilute CuO-water/ethylene glycol based nanofluids.     

Experimental investigation in pool boiling heat transfer of ammonia/water mixture and heat transfer correlations

The nucleate pool boiling heat transfer coefficient of ammonia/water mixture was investigated on a cylindrical heated surface at low pressure of 4-8 bar and at low mass fraction of 0 < x_NH3 < 0.3 and at different heat flux. The effect of mass fraction, heat flux and pressure on boiling heat transfer coefficient was studied. The results indicate that the heat transfer coefficient in the mixture decreases with increase in ammonia mass fraction, increases with increase in heat flux and pressure in the investigated range. The measured heat transfer coefficient was compared with existing correlations. The experimental data were predicted with an accuracy of ±20% by the correlation of Calus&Rice, correlation of Stephan-Koorner and Inoue-Monde correlation for ammonia/water mixture in the investigated range of low ammonia mass fraction. The empirical constant of the first two correlations is modified by fitting the correlation to the present experimental data. The modified Calus&Rice correlation predicts the present experimental data with an accuracy of ±18% and the modified Stephan-Koorner correlation with an accuracy of ±16%.     

Numerical simulation of flow boiling for organic fluid with high saturation temperature in vertical porous coated tube

A semi-analytical model is developed for the prediction of flow boiling heat transfer inside vertical porous coated tubes. The model assumes that the forced convection and nucleate boiling coexist together in the annular flow regime. Conservations of mass, momentum, and energy are used to solve for the liquid film thickness and temperature. The heat flux due to nucleate boiling consists of those inside and outside micro-tunnels. To close the equations, a detailed analysis of various forces acting on the bubble is presented to predict its mean departure diameter. The active nucleation site density of porous layer is determined from the pool boiling correlation by introducing suppression factor. The flow boiling heat transfer coefficients of organic fluid (cumene) with high saturation temperature in a vertical flame-spraying porous coated tube are studied numerically. It is shown that the present model can predict most of the experimental values within ±20%. The numerical results also indicate that the nucleate boiling contribution to the overall heat transfer coefficient decreases from 50% to 15% with vapor quality increasing from 0.1 to 0.5.     

Transport-mechanisms in natural nucleate boiling in absence of external forces

In literature it is generally supposed that under terrestrial conditions the driving force in natural, nucleate boiling heat transfer is namely buoyancy caused by earth gravity, which is expressed in the empirical correlations for technical applications. However, experiments in microgravity performed during the past three decades demonstrate unanimously that up to a medium level heat flux the overall heat transfer in pool boiling is nearly independent from gravity. We refer and discuss in this paper on results of experiments performed with various liquids and liquid states and also using various heater geometries on mission platforms which provide low gravity for short and long periods. Beside the measurements of the experimental parameters to determine the heat transfer, we observed the macroscopic boiling process itself with movie films and videos in order to study the bubble dynamics. From these records we learned about the mechanisms of heat and vapour bubble transport, about the interaction between solid heater, superheated liquid, and vapour without gravity or other external force only generated by the bubbles themselves, and we observed significant details about the boiling process not recognized so far. These findings are essential for a better understanding of the complex physical process; and therefore they are important for the formulation of empirical correlations, and in future for numerical simulations to predict properly boiling heat transfer for technical applications.     

Effect of surface orientation on pool boiling heat transfer of nanoparticle suspensions

Several investigators have found that there is a significant effect of surface orientation on pool boiling performance and mechanisms, when a pure liquid is boiled over tubular heating surfaces. However, there is no similar study reported in literature for pool boiling of nanoparticle suspensions. This paper investigates the effect nanoparticles, suspended in pure liquids, can have on nucleate pool boiling heat transfer at various surface orientations. Systematic experiments were conducted on a smooth tube (average surface roughness 48 nm) of diameter 33 mm and length 170 mm at various inclinations (0°, 45° and 90°). Electro-statically stabilized water-based nanoparticle suspensions containing alumina nanoparticles (primary average sizes 47 nm and 150 nm) of concentrations 0.25%, 1% and 2% percent by weight were used. It has been found that there is a significant effect of surface orientation on the heat transfer performance. Horizontal orientation gave maximum heat transfer and the heating surface, when inclined at 45°, gave minimum heat transfer. Further, it was observed that surface–particle interaction and modified bubble motion can explain the behavior.     

Effect of acoustic cavitation on boiling heat transfer

Boiling heat transfer on a horizontal circular copper tube in an acoustical field is investigated experimentally and the relation between the liquid cavitation, the boiling and the micro bubble radii are analyzed theoretically. The results show that cavitation bubbles have an important influence on the nucleation, growth and collapse of vapor embryo within cavities on the heat transfer surface and that the enhancement of boiling heat transfer by acoustic cavitation mainly depends on whether the vapor embryo is activated by the cavitation bubbles to initiate boiling.     

Explosive boiling of water in parallel micro-channels

The objective of this study is to visualize the flow pattern and to measure heat transfer coefficient during explosive boiling of water in parallel triangular micro-channels. Tests were performed in the range of inlet Reynolds number 25–60, mass flux 95–340 kg/m²s, and heat flux 80–330 kW/m².The flow visualization showed that the behavior of long vapor bubbles, occurring in a micro-channel at low Reynolds numbers, was not similar to annular flow with interposed intermitted slugs of liquid between two long vapor trains. This process may be regarded as explosive boiling with periodic wetting and dryout.In the presence of two-phase liquid–vapor flow in the micro-channel, there are pressure drop oscillations, which increase with increasing vapor quality.This study shows strong dependence of the heat transfer coefficient on the vapor quality. The time when liquid wets the heated surface decreases with increasing heat flux. Dryout occurs immediately after venting of the elongated bubble.     

Artificial boiling heat transfer in the free convection to carbonic acid solution

Free convection phenomenon has been experimentally investigated around a horizontal rod heater in carbonic acid solution. Because of the tendency of the solution to desorb carbon dioxide gas when temperature is increased, bubbles appear when cylinder surface is heated. The bubbles consists mainly carbon dioxide and also a negligible amount of water vapor. The results present that dissolved carbon dioxide in water significantly enhances the heat transfer coefficient in compare to pure free convection regime. This is mainly due to the microscale mixing on the heat transfer surface, which is induced by bubble formation. In this investigation, experiments are performed at different bulk temperatures between 288 and 333 K and heat fluxes up to 400 kW m⁻² at atmospheric pressure. Bubble departure diameter, nucleation site density and heat transfer coefficient have been experimentally measured. A model has been proposed to predict the heat transfer coefficient.     

Numerical and experimental study of the heat transfer and fluid flow by thermocapillary convection around gas bubbles

 At liquid–gas or liquid–liquid interfaces thermocapillary or Marangoni convection develops in the presence of a temperature or concentration gradient along the interface. This convection was not paid much attention up to now, because under terrestrial conditions it is superimposed by the strong buoyancy convection. In a microgravity environment, however, it is the remaining mode of natural convection. During boiling in microgravity it was observed at subcooled conditions. Therefore the question arises about its contribution to the heat transfer. Thus the thermocapillary convection was intensively studied at single gas bubbles in various liquids both experimentally and numerically. Inside a temperature gradient chamber, the overall heat transfer around single bubbles of different volume was measured with calorimetry and the liquid flow with PIV and LDV. In parallel to the experiment, a 2-dimensional mathematical model was worked out and the coupled heat transfer and fluid flow was simulated with a CV-FEM method both under earth gravity level and under microgravity. The results are described in terms of the dimensionless Nusselt-, Peclet-, Marangoni-, Bond- and Prandtl-number. Received on 23 August 1999     

Influence of surface topography in the boiling mechanisms

The present paper addresses the qualitative and quantitative analysis of the pool boiling heat transfer over micro-structured surfaces. The surfaces are made from silicon chips, in the context of pool boiling heat transfer enhancement of immersion liquid cooling schemes for electronic components. The first part of the analysis deals with the effect of the liquid properties. Then the effect of surface micro-structuring is discussed, covering different configurations, from cavities to pillars being the latter used to infer on the potential profit of a fin-like configuration. The use of rough surfaces to enhance pool boiling mainly stands on the arguments that the surface roughness will increase the liquid–solid contact area, thus enhancing the convection heat transfer coefficient and will promote the generation of nucleation sites. However, one should not disregard bubble dynamics. Indeed, the results show a strong effect of bubble dynamics and particularly of the interaction mechanisms in the overall cooling performance of the pair liquid–surface. The inaccurate control of these mechanisms leads to the formation of large bubbles and strong vertical and horizontal coalescence effects promote the very fast formation of a vapor blanket, which causes a steep decrease of the heat transfer coefficient. This effect can be strong enough to prevail over the benefit of increasing the contact area by roughening the surface. For the micro-patterns used in the present work, the results evidence that one can reasonably determine guiding pattern characteristics to evaluate the intensity of the interaction mechanisms and take out the most of the patterning to enhance pool boiling heat transfer, when using micro-cavities. Instead, it is far more difficult to control the appearance of active nucleation sites and the optimization of the patterns allowing a reasonable control of the interaction mechanisms and in particular of horizontal coalescence, when dealing with the patterns based on micro-pillars. Hence, providing an increase of the liquid contact area by an effective increase of the roughness ratio is not enough to assure a good performance of the micro-structured surface. Despite it was not possible to clearly evidence a pin–fin effect or of an additional cooling effect due to liquid circulation between the pillars, the results show a significant increase of the heat transfer coefficient of about 10 times for water and 8 times for the dielectric fluid, in comparison to the smooth surface, when the micro-patterning based on pillars is used.     

Pool boiling heat transfer of ultra-light copper foam with open cells

High speed visualizations and thermal performance studies of pool boiling heat transfer on copper foam covers were performed at atmospheric pressure, with the heating surface area of 12.0 mm by 12.0 mm, using acetone as the working fluid. The foam covers have ppi (pores per inch) from 30 to 90, cover thickness from 2.0 to 5.0 mm, and porosity of 0.88 and 0.95. The surface superheats are from −20 to 190 K, and the heat fluxes reach 140 W/cm². The 30 and 60 ppi foam covers show the periodic single bubble generation and departure pattern at low surface superheats. With continuous increases in surface superheats, they show the periodic bubble coalescence and/or re-coalescence pattern. Cage bubbles were observed to be those with liquid filled inside and vented to the pool liquid. For the 90 ppi foam covers, the bubble coalescence takes place at low surface superheats. At moderate or large surface superheats, vapor fragments continuously escape to the pool liquid.     

Model of explosive pulsed vaporization of dielectric liquids by intense laser irradiation of their surfaces

The mechanism of explosive vaporization interaction of laser radiation with matter is studied theoretically. It is shown that, in dielectric liquids with a free surface, periodic explosive boiling is possible if the laser radiation intensity exceeds the rate of heat transfer from the region of laser radiation absorption. Analytical expressions are obtained to estimate the pulsating boiling period and the thickness of the surface liquid layer dispersed by fluctuation vapor bubbles during each boiling. The degree of absorption of laser radiation by the aerosol formed above the liquid surface is estimated. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 49, No. 6, pp. 17–24, November–December, 2008.     

Flow boiling heat transfer characteristics of R123 and R134a in a micro-channel

Flow boiling heat transfer in a single circular micro-channel of 0.19 mm ID has been experimentally investigated with R123 and R134a for various experimental conditions: heat fluxes (10, 15, 20 kW/m²), mass velocities (314, 392, 470 kg/m² s), vapor qualities (0.2–0.85) and different saturation pressures (158, 208 kPa for R123; 900, 1100 kPa for R134a). The heat transfer trends between R123 and R134a are clearly distinguished. Whether nucleate boiling is suppressed at low vapor quality or not determines the heat transfer trend and mechanism in the flow boiling of micro-channels. High convective heat transfer coefficients in the two-phase flow of micro-channels enables nucleate boiling to be suppressed even at low vapor quality, depending on the wall superheat requirement for nucleate boiling. In the case of early suppression of nucleate boiling, specifically R123, heat transfer is dominated by evaporation of thin liquid films around elongated bubbles. In the contrary case, namely R134a, nucleate boiling is dominant heat transfer mechanism until its suppression at high vapor quality and then two-phase forced convection heat transfer becomes dominant. It is similar to the heat transfer characteristic of macro-channels except the enhancement of nucleate boiling and the short forced convection region.     

Saturated nucleate boiling to binary and ternary mixtures on horizontal cylinder

In this investigation, a large number of experiments have been performed to determine saturated nucleate pool boiling heat transfer coefficients of MEA/water and DEA/water binary mixtures and that of water/MEA/DEA ternary mixtures. These heat transfer coefficients have been measured at atmospheric pressure and over a wide range of heat fluxes and solution concentrations. The heat flux has been varied in 14 different levels from 7 to about 230 kW/m² and amines concentration has been changed in 10 different levels from zero to 84 wt%. Results show that strong reduction of heat transfer coefficient occurs as a result of mass transfer interference in this phenomenon. Furthermore, in this study, all the correlations proposed during the last years for the prediction of nucleate boiling heat transfer coefficient of mixtures have been categorized in three groups. Some experimental results have been compared with the most accurate representatives of these three groups and the corresponding RMS errors have been calculated. Also, impacts of important existing parameters in these correlations like ideal heat transfer coefficient (h_id.) on the prediction have been discussed.     

Prediction of film boiling heat transfer coefficients for binary mixtures

Film boiling of binary liquid mixtures may be significantly different from that of single-component liquids due to the mass diffusion effect. A theoretical analysis is performed to outline the effects of mass diffusion phenomena on film boiling heat transfer process from a horizontal cylinder heating surface to the binary liquid mixtures of ethylene oxide/water and ethanol/benzene over whole range of compositions. These two binary systems are chosen for illustrating the strong and weak mass diffusion effects, respectively, on film boiling. Furthermore, a simple correlation for predicting heat transfer coefficient is proposed to demonstrate the idea that the dimensionless F factor can satisfactorily account for the mass diffusion effect on film boiling heat transfer of binary mixtures.     

Acoustic cavitation in cryogenic and boiling liquids

Vapour bubble dynamics in cryogenic and boiling liquids affected by an acoustic field is considered. Linear pulsations and nonstationary growth of vapour bubbles in time due to linear effects of rectified heat and mass transfer are studied. The growth thresholds of vapour bubbles depending on thermodynamic parameters of liquid, static overcompression, and acoustic field frequency are presented. Essential influence of resonance properties of bubbles on the values of growth thresholds is shown. The results for different cryogenic liquids and boiling water are given.     

Prediction of the boiling temperature and heat flux in sugar–water solutions under pool-boiling conditions

Condensing of a sugar–water solution is a widely used production process, especially in food industry. In this study, boiling temperature and heat transfer of different concentration levels of sugar/water solution is experimentally studied. In the experiment, the pool boiling with constant temperature difference between surface and boiling temperature is investigated. Boiling point of sugar/water solution depends on sugar mass concentration and on vapor phase pressure. A function is suggested to calculation the boiling temperature. The experimental data and the calculated values of boiling temperature are compared. The results are verified with previous investigations. It is determined that the heat flux between surface and sugar/water solution while pool boiling displays a linear relation with water mass concentration in the solution. Heat transfer coefficient could be determined in dependency of surface temperature and sugar mass concentration. Furthermore a function is suggested to predict the heat flux for engineering purpose, which is already used in similar form for pure substances.     

Analytical considerations of flow boiling heat transfer in metal-foam filled tubes

Flow boiling in metal-foam filled tube was analytically investigated based on a modified microstructure model, an original boiling heat transfer model and fin analysis for metal foams. Microstructure model of metal foams was established, by which fiber diameter and surface area density were precisely predicted. The heat transfer model for flow boiling in metal foams was based on annular pattern, in which two phase fluid was composed by vapor region in the center of the tube and liquid region near the wall. However, it was assumed that nucleate boiling performed only in the liquid region. Fin analysis and heat transfer network for metal foams were integrated to obtain the convective heat transfer coefficient at interface. The analytical solution was verified by its good agreement with experimental data. The parametric study on heat transfer coefficient and boiling mechanism was also carried out.