Influence of Compatibilizer-Type and Processing Approach on the Dispersion of OMMT in High-Density Polyethylene Matrix

High-density polyethylene/organoclay nanocomposites were prepared via melt intercalation in an internal mixer using both a direct mixing and master batching method. Two types of maleic anhydride grafted polyethylene, high-density polyethylene grafted maleic anhydride, and linear low-density polyethylene grafted maleic anhydride, (HDPE-g-MA, LLDPE-g-MA) were used as compatibilizers to enhance the dispersibility of nanoclay in HDPE. Dispersion of organoclay in the nanocomposites was characterized by using X-ray diffraction (XRD), transmission electron microscopy (TEM), and rheological mechanical spectroscopy (RMS). Effects of clay content and degree of clay dispersion on the rheological and tensile properties were also investigated. Furthermore, the effect of order of mixing on the dispersion and distribution of the clay layers was studied. The obtained results showed that organoclay in the nanocomposites were dispersed homogeneously and exfoliated better when HDPE-g-MA and the direct mixing route were used. Although in the master batching method clay intercalated better, clay layers chiefly remain in compatibilizer rich areas. On the other hand, direct mixing was observed to lead to clay particles being dispersed in the HDPE matrix or at the interface of the matrix and compatibilizer and, consequently, better improvement in the tensile modulus was achieved. It was determined that the compatibilizer with the higher miscibility with the matrix was the key factor for achieving better exfoliation of clay sheets.     

Structure and Mechanical Properties of 50/50 NR/SBR Blend/Pristine Clay Nanocomposites

A blend/clay nanocomposites of 50/50 (wt%) NR/SBR was prepared via mixing the latex of a 50/50 NR/SBR blend with an aqueous clay dispersion and co‐coagulating the mixture. The structure of the nanocomposite was characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD). Nanocomposites containing less than 10 phr clay showed a fully exfoliated structure. After increasing the clay content to 10 phr, both nonexfoliated (stacked layers) and exfoliated structures were observed in the nanocomposites. The results of mechanical tests showed that the nanocomposites presented better mechanical properties than clay‐free NR/SBR blend vulcanizate. Furthermore, tensile strength, tensile strain at break, and hardness (shore A) increased with increasing clay content, up to 6 phr, and then remained almost constant.     

Preparation and Rheological Characteristics of Ethylene‐Vinyl Acetate Copolymer/Organoclay Nanocomposites

Ethylene‐vinyl acetate copolymer (EVA) with 40 wt.% vinyl acetate content (EVA40)/organoclay nanocomposites were prepared using a melt intercalation method with several different clay concentrations (2.5, 5.0, 7.5, and 10.0 wt.%). X‐ray diffraction confirmed the formation of exfoliated nanocomposite in all cases with disappearance of the characteristic peak corresponding to the d‐spacing of the pristine organoclay. Transmission electron microscopy studies also showed an exfoliated morphology of the nanocomposites. Morphology and thermal properties of the nanocomposites were further examined by means of scanning electron microscopy (SEM) and thermo gravimetric analysis (TGA), respectively. Rheological properties of the EVA40/organoclay nanocomposites were investigated using a rotational rheometer with parallel‐plate geometry in both steady shear and dynamic modes, demonstrating remarkable differences with the clay contents in comparison to that of pure EVA40 copolymer.     

Carboxylated acrylo nitrile butadiene rubber latex/kaolin nanocomposites: preparation and properties

Carboxylated nitrile butadiene rubber (XNBR)–based nanocomposites with varying amounts of nanokaolin were produced by latex stage mixing. Sonication of the unmodified kaolin and the technique adopted for the preparation of the composite have helped to get a uniform dispersion of clay in XNBR matrix. Nanokaolin caused enhancement in the mechanical properties of the composites. Proper dispersion of the clay particles, partial exfoliation/intercalation of clay, and interaction of clay with the polar rubber latex made nanokaolin good reinforcing filler in XNBR latex. Swelling studies conducted in methyl ethyl ketone showed a decrease in the swelling index and solvent uptake confirming the hindrance exerted by clay and the possible clay–rubber interaction. Increase in complex modulus obtained from the strain sweep analysis is a further evidence for better rubber filler interaction. The composites were characterized by the scanning electron microscopy, X-ray diffraction analysis, and atomic force microscopy.     

The Impact of Organoclay on the Physical and Mechanical Properties of Epoxy-Clay Nanocomposite Coatings

Nanocomposite coatings have recently been of interest because of their superior technical, environmental and economical advantages. Some new solvent free nanocomposite coatings were formulated using epoxy resin and montmorillonie (MMt) nanoclay. The organomodified MMt was well dispersed and partially exfoliated in the epoxy resin. The dispersion process comprised high-shear mixing and ultrasonication. The structure of the resultant coatings was characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD) analyses. The effect of the clay content on the physical and mechanical properties of the resultant coatings, such as abrasion and impact resistance, hardness, and flexibility were measured and compared with unmodified coatings. The introduction of organoclay up to 4 wt% in coating systems resulted in improvement in the physical and mechanical properties such as hardness (micro and König) and abrasion resistance. Also an increment of up to 3 wt% of organoclay leads to an increase in the impact resistance and flexibility of resultant coating films. On the other hand, flexibility and impact resistance of the coatings containing more than 3 wt% of clay was decreased. The main reason for these observations was agglomeration of the clay particles for high clay-loading compositions.     

Morphological and Rheological Properties of Poly(Trimethylene Terephthalate)/Maleic Anhydride Grafted Poly (Ethylene-Octene)/Organoclay Ternary Nanocomposite

Poly(trimethylene terephthalate) (PTT)/poly(ethylene-octene) POE-g-MA/organoclay ternary nanocomposites were prepared using melt blending in order to simultaneously improve the toughness and stiffness of PTT. The phase morphology and dispersion of organoclay were characterized by scanning electron microscope (SEM), X-ray diffractometer (XRD), and transmission electron microscopy (TEM). The melt rheological behavior of the ternary nanocomposites was determined by plate/plate rheological measurements. XRD and TEM analysis indicated that the ternary nanocomposites contained exfoliated nanoparticle when a small amount of organoclay (1 part per hundred) was added. The high aspect ratio of the organoclay platelets induced the average size of the dispersed domain to become smaller. Melt rheological studies revealed that the ternary nanocomposites exhibited strong shear thinning behavior and showed good processability.     

Synthesis of poly(butylene succinate) nanocomposites via in-situ interlayer polymerization: thermo-mechanical properties and morphology of the hybrid fibers

A series of poly(butylene succinate) (PBS) nanocomposites with the organoclay C₁₂PPh-Mica were synthesized by using the in-situ interlayer polycondensation of 1,4-butanediol with succinic acid. The PBS nanocomposites were melt-spun to produce monofilaments with various organoclay contents and draw ratios (DRs). The thermo-mechanical properties and morphologies of the PBS nanocomposites were determined using differential scanning calorimetry, thermogravimetric analysis, wide angle X-ray diffraction, transmission electron microscopy, and a universal tensile machine. Some of the clay particles were found to be well dispersed in the PBS matrix, with some agglomerated at a size level greater than approximately 20 nm. The thermal degradation properties of undrawn PBS hybrid fibers were found to improve with increasing clay content. The ultimate tensile strengths and initial moduli of the hybrid fibers increased with increasing clay content at DR = 1. However, the ultimate strengths were found to decrease markedly with increases in DR from 1 to 6. In contrast to the trend for the tensile strengths, the initial moduli of the hybrid fibers increased only slightly with increases in DR up to 6.     

Effectiveness of Maleic Anhydride Grafted EPDM Rubber (EPDM-g-MAH) as Compatibilizer in NR/Organoclay Nanocomposites Prepared by Melt Compounding

The effectiveness of maleic anhydride grafted ethylene propylene diene monomer rubber (EPDM-g-MAH) as an interfacial compatibilizer in enhancing the extent of interaction between natural rubber (NR) matrix and organoclay (OC) nanolayers, and also the eventually developed microstructure during a melt mixing process, has been evaluated as an alternative material to be used in place of commonly used epoxidized NR with 50 mol % epoxidation (ENR50). The latter usually weakens the processability of the final compound. The curing behavior, rheological, and dynamic mechanical properties of the prepared nanocomposites have been evaluated. Microstructural characterizations revealed better interfacial compatibilization by EPDM-g-MAH than ENR50, which is attributed to the lower polarity of the EPDM-g-MAH and hence more affinity for the NR matrix to be diffused onto the galleries of OC. This was confirmed with transmission electron microscopy (TEM) examination and higher elasticity exhibited by the unvulcanized NR/OC/EPDM-g-MAH nanocomposites in melt rheological measurements. Also, lower damping behavior was observed for the vulcanized NR/OC/EPDM-g-MAH samples. These imply intensified polymer–filler interfacial interaction and hence restricted viscous motions by the NR segments. Vulcanized NR/OC nanocomposites compatibilized with EPDM-g-MAH showed greater enhancements in tensile properties than the sample compatibilized with ENR50.     

Rheology,Crystallization, Mechanical and Barrier Properties of Polyamide 6/66 Nanocomposites with Exfoliated Organoclays

Nylon copolymer/clay (NC) nanocomposites were prepared using PA6/66 as a matrix and organoclay as a nanofiller through a two-step melt-compounding method. It was shown that the organoclay flakes were well exfoliated and dispersed in the PA6/66 matrix. With increasing content of organoclay, the apparent shear viscosity and the entrance pressure drop of the NC nanocomposites decreased whereas the corresponding shear activation energy increased, suggesting that the NC nanocomposites were suitable to be used in shear-flow rather than extension-flow related processes. Investigations of the crystallization behaviors of the NC nanocomposites indicated that the organoclay addition was capable of facilitating the γ-form crystal formation, which is suggested to be due to the restriction effect of the organoclay on the PA6/66 chain motion during the crystallization. Compared to the neat PA6/66, the tensile strength and elongation at break of the NC nanocomposites were both enhanced at an appropriate content of the organoclay. In addition, the NC nanocomposites exhibited enhanced barrier properties due to the high specific surface area and the homogeneous dispersion of the organoclay.     

Interface tailoring of layered silicate/styrene butadiene rubber nanocomposites

To improve the interfacial interaction in clay/SBR nanocomposites prepared by latex compounding method, a novel clay modification for the nanocomposites was introduced before latex compounding with SBR using three kinds of organic modifiers, namely, hexadecyl trimethyl ammonium bromide (C16), bis(hexadecyl) dimethyl ammonium bromide (DC16) and 3-aminopropyl triethoxy silane (KH550). On the other hand, bis(triethoxysilylpropyl)tetrasulfide (Si69) was added into the KH550 modified clay/SBR nanocomposite during later mechanical blending, and was designed to interact with both KH550 and rubber and thus improve the interface. Structure changes of the nanocomposites were followed by study of X-ray diffraction, transmission electron microscopy and rubber process analyzer. Dynamic mechanical analysis and tensile tests were carried out to obtain information about the mechanical properties of the nanocomposites. The results revealed that, with the organic modification, clay was dispersed finely in the rubber matrix with part rubber-intercalated or part modifier-intercalated structure. Compared with the unmodified nanocomposite, the tensile strength, the stress at 300% strain, and the tear strength of modified SBR–clay nanocomposites were significantly improved. Moreover, the type of modifiers and strength of interfacial interaction determined the properties of the nanocomposites. The incorporation of KH550 and Si69 brought the best modification effect among all the modification methods.     

Polypropylene/clay nanocomposites prepared with masterbatches of polypropylene ionomer and organoclay

Polypropylene (PP) ionomers were obtained by the neutralization of maleic anhydride groups in a maleated PP of which maleic anhydride content was 1 wt%; these were studied as vehicle resins for the masterbatches of an organoclay for PP nanocomposites. PP/clay nanocomposites were prepared by melt mixing of PP with the masterbatches employing a twin screw extruder. Intercalation and/or exfoliation of the organoclay in the PP nanocomposites were observed. It was found that the PP nanocomposite prepared with the masterbatch of an organoclay and the PP ionomer obtained by 75% neutralization of maleic anhydride groups in the maleated PP showed the largest improvement in dispersion of organoclay. Very large increase of Young's modulus was observed in the nanocomposites with the PP ionomer obtained by 75% neutralization of maleic anhydride groups in the maleated PP. The improvements in the dispersion and mechanical properties were attributed to strong interactions between ionic groups of the PP ionomer and ionic surfactants of the organoclay.     

Morphology and dynamic mechanical properties of poly(acrylonitrile-butadiene-styrene)/polycarbonate/clay nanocomposites prepared by melt mixing

The morphology and dynamic mechanical properties of poly(acrylonitrile-butadienestyrene) (ABS)/polycarbonate (PC)/clay nanocomposites were investigated. From the studies of the transmission electron microscopy (TEM) analysis of the ABS/PC (70/30 wt%) nanocomposites with clay, it was observed that most of the clay existed in the ABS phase and the interface of the ABS and PC. From the studies of the scanning electron microscopy (SEM), droplet size of the PC in the ABS/PC/clay nanocomposites did not change significantly with the clay and has been found to be from 1.0 to 1.5 μm when the clay was added up to 5 phr. The small difference of the droplet size of the PC was maybe due to the similar values of the viscosities of the dispersed phase (PC) and continuous phase (ABS). From the dynamic mechanical properties of the ABS/PC/clay nanocomposites, the storage modulus was increased by the addition of the clay at the rubbery state between 120 and 150°C. From the studies of the tan δ of the ABS/PC/clay nanocomposites, it was shown that double tan δ peaks were observed. The height of the lower temperature tan δpeak was decreased from 4.5 to 3.3 when the clay was increased up to 5 phr. The decrease of the height of the lower tan δ peak in the ABS/PC/clay nanocomposites suggested that the ABS chain motion was restricted by the clay in the ABS phase.     

Clay dispersion and physical properties of melt-blended PP/organoclay nanocomposites: effect of interfacial interaction

Melt blending of maleic anhydride-grafted polypropylene (PPgMA) and organically modified clay nanocomposites was first carried out in a plasticorder. The structure was investigated with x-ray diffraction (XRD) and transmission electron microscopy (TEM). The interfacial interaction between PB3150 compatibilizer and I30 clay surface was altered with the addition of different loadings of PB3150. It was found at the PB3150 compatiblizer gave rise to a high degree of clay dispersion beyond the PB3150/I30 weight ratio of 3. We then also modified polypropylene/organoclay nanocomposites with different loadings of PB3150 on a twin-screw extruder. When the PB3150 loading exceeded 15 wt%, extensive exfoliation of clay was observed. The relative complex viscosity curves also revealed a systematic trend with the extent of exfoliation and showed promise for quantifying the hybrid structure of the nanocomposites. Mechanical properties and thermal stability were determined by tensile and impact tests and thermogravimeric analysis (TGA), respectively. Although high loading of PB3150 leads to better clay dispersion in the polypropylene nanocomposites, it causes deterioration in both mechanical and thermal properties of the hybrid systems.     

Morphology and properties of poly(methyl methacrylate)/clay nanocomposites by in-situ solution polymerization

Poly(methyl metacrylate)/montmorillonite (PMMA)/(MMT) nanocomposites were prepared by in-situ solution polymerization of methyl methacrylate monomer in the presence of the organic modified MMT-clay. After the organic modification by ionic exchanging with amine salts, the organoclay becomes more hydrophobic and compatible then pristine clay with methyl methacrylate monomer. The modified clays are characterized by wide angle X-ray diffraction (WAXRD). The powdered X-ray diffraction and transmission electron microscopy (TEM) techniques were employed to study the morphology of the PMMA/clay nanocomposites which indicate that the modified clays are dispersed in PMMA matrix to form both exfoliated and intercalated PMMA/modified clay nanocomposites. The thermo-mechanical properties were measured by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC). Gas permeability analyzer (GPA) shows the excellent gas barrier property of the PMMA nanocomposites which is in good agreement with the morphology. The optical property was measured by UV-vis spectroscopy which shows that these materials have good optical clarity, and UV resistance.     

Morphology and Mechanical Properties of Acrylonitrile-Butadiene-Styrene (ABS)/Polyamide 6 (PA6) Nanocomposites Prepared via Melt Mixing

Acrylonitrile-butadiene-styrene (ABS)/polyamide 6 (PA6) blends containing various amounts of organomontmorillonite (OMMT) were prepared using a twin-screw extruder followed by injection molding. The effect of OMMT on the microstructure and properties of the ternary nanocomposites is investigated by wide-angle X-ray diffraction (WAXD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and mechanical properties testing. The results showed the OMMT platelets were preferentially located and exfoliated in the PA6 phase, but some were located at the interface of the ABS and PA6 phase. The effect of the addition of the OMMT on the morphology and mechanical properties was also evaluated. SEM revealed that the dimensions of the dispersed PA6 droplets were greatly reduced when the concentration of the OMMT was less than 4 phr. The domain size was less than the neat ABS/PA6 blends with the increasing of the OMMT content. It was suggested that the OMMT can compatibilize the ABS/PA6 blend. In addition, the flexural strength and modulus increased with increasing OMMT content, but the tensile strength became maximal at 3 phr OMMT. The OMMT had a negligible effect on the impact strength of the ABS/PA6 blend nanocomposite.     

The Effect of Epoxidized Natural Rubber and Two Kinds of Organoclay upon Molecular Interaction,Structure and Mechanical Properties of (Styrene-Butadiene Rubber/Acrylonitrile-Butadiene Rubber/Organoclay) Nanocomposites

Epoxidized natural rubber (ENR50) and two different kinds of organoclay (C30B and C15A) were used in blends of styrene-butadiene rubber (SBR) and acrylonitrile butadiene rubber (NBR) and their effects upon interaction between phases, morphology, and mechanical properties of the blends were investigated. The compounds were characterized by means of Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), atomic force microscopy (AFM), field emission scanning electron microscopy (FE-SEM), and differential scanning calorimetry (DSC). The obtained results showed formation of hydrogen bonding between the compounds ingredients due to incorporation of C30B, especially in presence of ENR. AFM and FE-SEM analysis revealed good dispersion of the nanoparticles in the polymer matrix upon addition of ENR as well as better dispersion of C30B than C15A in the NBR phase. XRD results showed a greater expansion of the silicate layers by simultaneous use of organoclay and ENR Incorporation of organoclay alone or in combination with ENR in the blends caused shifting of the SBR T_g toward the NBR T_g. The tensile properties of the blends showed improvement by using nanoparticles in the presence of ENR.     

Effect of Maleated Styrene/Ethylene-co-Butylene/Styrene on the Dispersed Particles Size and Mechanical Properties of Polyamide 6/Poly(styrene-co-acrylonitrile)/Poly(styrene-b-(ethylene-co-butylene)-b-styrene) Ternary Blends

In this study, the effect of several parameters, including composition, order of mixing, viscosity, and interfacial tension, on the phase structure and size of dispersed particles of polyamide 6 (PA6)/poly(styrene-co-acrylonitrile) SAN/poly(styrene-b-(ethylene-co-butylene)-b-styrene) (SEBS) ternary blends was investigated. Moreover, the effect of addition of different ratios of reactive SEBS (maleic anhydride grafted-SEBS) and non-reactive SEBS at a fixed order of mixing and composition of 70/15/15 (PA6/SAN/SEBS + SEBS-g-MAH) on the mechanical properties of ternary blends was examined. Scanning electron microscopy (SEM) micrographs showed that among the studied parameters, interfacial tension and viscosity of dispersed phases were the leading factors in the formation of morphology and size of dispersed droplets. Mechanical results revealed that in contrast to the expectation, formation of core/shell structure of PA6/SAN/SEBS ternary blends did not result in a significant increasing of impact strength. The highest impact strength was achieved when a 50/50 weight ratio of SEBS/SEBS-g-MAH was used.     

Effect of Clay Addition on the Properties of Carbon Nanotubes-Filled Immiscible Polyethylene/Polypropylene Blends

The effects of organically modified clay (OMC) incorporation on the microstructure and the electrical and mechanical properties of polypropylene (PP)/polyethylene (PE) blends filled with carbon nanotubes (CNT) were investigated. All blends were prepared by melt mixing in a batch mixer. The microstructures were characterized by scanning electron microscopy. In the OMC:CNT filled blends, the CNT were found to selectively localize within the PE phase, while the clay particles were observed in the PP phase. The electrical resistivity of OMC:CNT filled blends did not show any significant change as a result of the clay addition since it was localized in the CNT-free phase. On the other hand, the addition of clay degraded the blends' mechanical properties due to the poor adhesion between the OMC and the PP matrix.     

Melt intercalation and exfoliation of maleated polypropylene modified polypropylene nanocomposites

Melt blending of maleic anhydride-grafted polypropylene (PPgMA) and organically modified clay nanocomposites were first prepared in a plasticorder. PPgMAs, including PB3150, PB3200, PB3000, and E43, with a wide range of MA content and molecular weight were used. The structure was investigated with X-Ray diffraction (XRD) and transmission electron microscopy (TEM). PPgMA compatiblizers gave rise to similar degree of dispersion beyond the weight ratio of 3 to 1 with the exception of E43, which had the highest MA content and the lowest molecular weight. It was found that thermal instability and high melt index were responsible for ineffective modification by E43. Furthermore, PPgMA with lower molecular weight and higher melt index had to be compounded at lower mixing temperature in order to achieve a reasonable level of torque for clay dispersion. We then modified polypropylene/organoclay nanocomposites with different levels of PPgMA compatibilizers on a twin-screw extruder. The PP/E43/clay system, as shown through XRD patterns and TEM observation, yielded the poorest clay dispersion among the compatibilizers under investigation. The relative complex viscosity curves also revealed a systematic trend with the extent of exfoliation and showed promise for quantifying the hybrid structure of the nanocomposites. Mechanical properties and thermal stability were determined by dynamical mechanical analysis (DMA) and thermogravimeric analysis (TGA), respectively. Though PPgMA with lower molecular weight would lead to better clay dispersion in the polypropylene nanocomposites, it caused deterioration in both mechanical and thermal properties of the hybrid systems.     

高压下制备的累托石/酚醛树脂复合材料微结构和热性能研究

 采用物理方法在高压下制备了酚醛树脂（PF）/累托石（REC）纳米复合材料,用X射线衍射（XRD）、透射电子显微镜（TEM）及热分析（DSC/TGA）等方法,研究了复合材料的物相、显微结构以及热学性能。结果表明,不通过层间高分子聚合反应,不预先对累托石进行有机化处理,在高压下,由聚合物分子插入粘土层间,可以形成剥离型树脂/粘土纳米复合材料,并且其热学性能发生了较大的改变。