The study of compatibility of polyethylene and polypropylene by using irradiated polyethylene wax

The modification of the compatibility between polyethylene (PE) and polypropylene (PP) by using irradiated PE wax (PE wax) is the purpose of this study. In this part, polymer blends based on various ratios of PE and PP were blended with 2.5% PE wax in all the blend ratios to determine the optimum ratio of the blend to be compatabilized. The influence of PE wax as a compatibilizing agent for PE and PP blend was investigated through the measurements of thermal, mechanical and morphological properties. The PP/PE blends modified by this method showed higher mechanical properties than those of the unmodified blends. Also, stress and strain of the modified blend having ratio (60/40) PP/PE blend recorded the maximum mechanical behavior. Scanning electron microscopy (SEM) micrographs of modified blends showed an indication of strong interfacial adhesion and a smooth continuous surface in which giving a support to the effect of irradiated PE wax as a tool for improving the compatibility.     

Mechanical Properties and Crystallization Behavior of Polycarbonate/Polypropylene Blends

The mechanical properties, morphology, and crystallization behavior of polycarbonate (PC)/polypropylene (PP) blends, with and without compatibilizer, were studied by tensile and impact tests, scanning electron microscopy (SEM), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The tensile and impact strengths of PC/PP blends decreased with increasing the PP content due to poor compatibility between the two phases. But the addition of compatibilizer improved the mechanical properties of the PC/PP blends, and the maximum value of the mechanical properties, such as tensile and impact strengths of PC/PP (80/20 wt%) blends, were obtained when the compatibilizer was used at the amount of 4 phr. The SEM indicated that the compatibility and interfacial adhesion between PC and PP phases were enhanced. DSC results that showed the crystallization and melting peak temperatures of PP increased with the increase of the PP content, which indicated that the amorphous PC affected the crystallization behavior. However, both the PC and compatibilizer had little effect on the crystallinity of PP in PC/PP blends based on both the DSC and XRD patterns.     

The Effect of Benzoyl Peroxide and Divinyl Benzene on the Properties of Cross-Linked Recycled Polyolefin Blends

The effect of peroxide cross-linking on the properties and morphology of recycled polyethylene (PE)/polypropylene (PP) blends was characterized. The addition of benzoyl peroxide (BPO) decreased the melt flow rate (MFR) and increased the impact strength of the recycled polymer blends. Divinyl benzene (DVB) is often used as a cross-linking agent assistant. Compared with BPO modification, the addition of BPO together with DVB improved the cross-linking efficiency and further increased the impact strength of the recycled polymer blends. The effect of BPO content on the MFR and the mechanical properties was also studied with the DVB content fixed. However, chemical cross-linking slightly reduced the thermal stability of the polymer blends. The morphology of the modified and unmodified polymer blends showed that with the addition of BPO, with or without DVB, the compatibility of the PE/PP blends was improved, resulting in enhanced impact strength.     

Influence of halloysite nanotubes (HNTs) on morphology,crystallization, mechanical and thermal behaviour of PP/ABS blends and its composites in presence and absence of dual compatibilizer

Halloysite nanotubes (HNTs) filled 80/20 (wt/wt) polypropylene (PP)/acrylonitrile butadiene styrene (ABS) blends and its composites in presence and absence of dual compatibilizer (polypropylene grafted maleic anhydride (PP-g-MA), and styrene-ethylene, butylene-styrene triblock copolymer grafted with maleic anhydrite (SEBS-g-MA)) have been prepared using twin screw extruder followed by injection moulding. Significant refinements in dispersed ABS droplets diameter and interparticle distance between dispersed ABS droplets were observed in case of HNTs filled 80/20 (wt/wt) PP/ABS blends and its composites in presence of PP-g-MA and SEBS-g-MA. This has resulted in significant enhancement in tensile and impact properties of HNTs filled 80/20 (wt/wt) PP/ABS blends and its composites in presence of PP-g-MA and SEBS-g-MA. Refinement in morphology of dispersed ABS phase results in decrease in crystallinity of HNTs filled 80/20 (wt/wt) PP/ABS blends and its composites in presence of PP-g-MA and SEBS-g-MA. In addition, HNTs act as heterogeneous nucleating agent for the growth of PP crystals, and hence crystallization rate of HNTs filled 80/20 (wt/wt) PP/ABS blends and its composites in presence and absence of PP-g-MA and SEBS-g-MA increases. Thermal stability also increases in case of HNTs filled 80/20 (wt/wt) PP/ABS blends and its composites in presence and absence of PP-g-MA and SEBS-g-MA.     

Compatibilization by Olefin Block Copolymer (OBC) in Polypropylene/Ethylene-Propylene-Diene Terpolymer (PP/EPDM) Blends

The compatibilization by olefin block copolymer (OBC) in the blends of polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) and the phase morphology of the ternary blends were investigated by rheology, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) measurements. It was found that the PP/EPDM blends exhibited enhanced mechanical properties in the presence of OBC. The addition of OBC had a significant influence on the phase separation behavior of the blends. For the PP/EPDM-50/50 heterogeneous blends, the addition of 15 phr OBC enabled the two-phase morphology to change from a droplet-matrix structure to a co-continuous one. In the temperature range of 150 to 200 °C, OBC was shown to have a better compatibility with PP than EPDM. The changes in viscosity ratio of the dispersed phase to matrix phase caused by adding OBC might be the dominant factor in controlling the coalescence of the dispersed phase domains. For the crystallization behavior of PP/EPDM/OBC ternary blends, OBC was found to have an induction effect on the formation of β-crystals of PP that was not proportional to the volume of OBC addition. In addition, DSC results showed that PP could induce the OBC crystallization and improve the crystallization temperature of OBC. The existence of simultaneous crystallization behavior between PP and OBC was also observed. A possible mechanism of phase evolution induced by crystallization was proposed.     

Microstructures and Mechanical Properties of Poly(Trimethylene Terephthalate)/Maleic Anhydride Grafted Poly(Ethylene-octene)/Polypropylene Blends

A range of blends based on 70 wt% of poly(trimethylene terephthalate) PTT with 30 wt% dispersed phase were produced via melt blending. The dispersed phase composition was varied from pure maleic anhydride grafted poly(ethylene-octene) (POE-g-MA) over a range of POE-g-MA:polypropylene (PP) ratios. The micromorphology and mechanical properties of the ternary blends were investigated. The results indicated that the domains of the POE-g-MA are dispersed in the PTT matrix, and at the same time the POE-g-MA encapsulate the PP domains. The interfacial reaction between the hydroxyl-end group of PTT and maleic anhydride (MA) during melt blending changes the formation from “isolated formation” to “capsule formation,” where the PP domains are encapsulated by POE-g-MA. Compared to the PTT/POE-g-MA blends, mechanical properties of ternary blends, such as tensile strength and Young's modulus, were improved significantly.     

Mechanical Properties and Morphology of LDPE/PP Blends

Two types of polypropylene (PP) with different molecular structure, namely, homogeneous PP (PPH) and PP block‐copolymer (PPC), were blended with a long chain, branched, low density polyethylene (LDPE) in a twin screw extruder and then injection moulded into test specimens; the mechanical properties and morphology of the blends are reported. The tensile strength, elastic modulus, flexural strength, and flexural modulus of the blends increased monotonically with increasing PP content, although exhibiting a slightly negative deviation from the rules of mixtures due to the relatively poor compatibility of the components, which caused the blends to separate into individual phases. Comparatively, these mechanical properties of the LDPE/PPH blend were much higher than that of the LDPE/PPC blend, which was attributable mainly to the fact that the mechanical properties of neat PPH are stronger than that of neat PPC. With respect to the impact strength of the blends, a maximum value appeared in LDPE/PPH blends when PPH content was about 20% and also in LDPE/PPC blends when PPC content was about 40%.     

利用红外光谱成像技术研究PP/PE共混物

利用红外光谱对不同比例条件下制备的PP PE共混物进行了研究 ,通过对PP ,PE的特征吸收峰的分析 ,发现聚丙烯 (PP)特征峰峰面积与聚乙烯 (PE)特征峰峰面积的比值与PP/PE共混物的质量比之间存在较好的对应关系。利用特征吸收峰面积之比 ,借助红外成像技术对PP纤维热压在PE薄膜上制备的样品的研究得到了复合共混物的分布信息 ,发现其成像结果与偏光显微镜的结果有很好的吻合。实验研究结果表明采用红外成像技术 ,利用特征吸收峰面积之比可以进行对聚合物共混物的分相行为的研究。     

Relationship between Microstructure and Mechanical Properties of Ethylene-Octene Copolymer Reinforced and Toughened PP

Polypropylene (PP)/ethylene-octene copolymer (POE) blends with 10–50wt% POE composition were prepared using a twin-screw extruder in the melt state. Mechanical properties of PP and PP/POE blends were tested and the effect of POE content on the crystalline morphology and structure, melting and crystallization behavior, compatiblilty, phase morphology, and the interface cohesiveness of the blends were investigated by polarizing optical microscope (POM), wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), and scanning electron microscopy (SEM). The relationship between mechanical properties and microstructure of the PP/POE blends is discussed. The results showed that POE had a dual function of both reinforcing and toughening PP in the range from 10–40wt%, which was attributed to the integrated functions of the degree of crystallinity of the PP phase, phase morphology, and interface cohesiveness of the blend.     

Styrene Butadiene Rubber/Silicone Rubber Blends Filled With Dough Moulding Compound

Blends of styrene butadiene rubber (SBR)/methyl-vinyl silicone rubber (MVQ) filled with dough molding compound (DMC) were prepared and the effects of various amounts of the SBR, as a compatibilizer of MVQ and DMC, on the mechanical properties and the oxygen index of the DMC filled SBR/MVQ blends were investigated. Dynamic mechanical analysis (DMA) and infrared spectrum analysis (IR) of the DMC/SBR/MVQ blends were also investigated. The results showed that the mechanical properties of the DMC filled MVQ blends were improved when SBR was used as a compatibilizer; the best mass ratio was 60 phr (parts per hundred total rubber) DMC, 25 phr SBR and 75 phr MVQ. The volume electric resistivities of the DMC filled SBR/MVQ blends with various DMC mass ratios were all above 5.8?×?10¹² Ω?m; i.e., the electrical insulating property of the blends was excellent. Compared with the blends without DMC and the blends without SBR, the energy storage modulus and the peak area of the loss factor tan δ of the DMC reinforced SBR/MVQ blends were largest; the addition of DMC and SBR improved the thermal properties of the blends.     

On Localization of Clay Nanoparticles in Polypropylene/poly(Lactic Acid) Blend Nanocomposites: Correlation with Mechanical Properties

Two polypropylene (PP)/polylactide (PLA)/clay ternary nanocomposite systems, i.e. PP-rich and PLA-rich ones, each containing various amounts of one of two types of clay, were prepared by one step melt compounding in a twin screw extruder. The microstructures of the developed systems were correlated with tensile and impact properties. A theoretical calculation using wetting coefficients was used for predicting the clay nanoparticles localization in the blends. The nanoparticles were almost completely located within the PLA phase in both the PP-rich and PLA-rich systems, in good agreement with the predictions. Addition of a compatibilizer led to localization of the nanoparticles at the interfaces of the blends. From the wide angle X-ray scattering (WAXS) spectra it was concluded that the incorporation of clay led to intercalated structures in the both systems. The increase in impact toughness of the compatibilized blend nanocomposites, with respect to the uncompatibilized ones, was attributed to the weakened interfacial debonding in the presence of the interfacial-localized nanoparticles.     

聚合物分子与官能化纳米管相互作用及扩散特性的分子动力学模拟

用全原子分子动力学方法研究典型聚合物分子（PE,PEO和PP）与碳纳米管（CNT）及官能化碳纳米管（FCNT）界面的相互作用及扩散特性.动力学模拟显示：—CH₃官能团具有减弱CNT与PE和PP的相互作用,但是,—CH₃官能化后的CNT与PEO之间确有增强作用.分析含氧官能团（—OH和—COOH）官能化的CNT与PE,PEO和PP的相互作用,可知含氧官能团的确具有增强表面相互作用的功能,而且含氧原子越多,相互作用就越强.此外,—CH₃,—OH,—COOH官能化后的CNT与PE,PP和PEO体系的总能量均减少,而且能量满足—COOH < —OH < —CH₃.分析非键相互作用势（库仑能和范德瓦尔斯能）,可知库伦相互作用是增强界面相互作用的主要作用能.官能化后的CNT/PE,CNT/PEO,CNT/PP体系的扩散系数都明显减小,且扩散系数大小满足—COOH < —OH < —CH₃.     

Injection Molding Shrinkage and Mechanical Properties of Polypropylene Blends

Polypropylene (PP) blends based on isotactic polypropylene (iPP), propylene-ethylene block copolymer (bPP), and propylene–ethylene random copolymer (rPP) were prepared by melt blending and the effects of content of bPP and rPP on the shrinkage during solidification and storage and mechanical properties of the blends were studied. It was found that the addition of polypropylene copolymer could effectively reduce the processing shrinkage of iPP and the lowest shrinkage of the blends was achieved at a loading of 2 wt% bPP or rPP. The flexural modulus and tensile strength of the blends decreased a little while the impact strength and elongation at break were improved greatly compared with those of iPP.     

Structure and Properties of Polypropylene/Polyolefin Elastomer/Organic Montmorillonite Nanocomposites

The crystallinity, mechanical properties, and thermal stability of polypropylene (PP)/organic montmorillonite (OMMT) and PP/polyolefin elastomer (POE)/OMMT composites, with polypropylene-g-maleic anhydride/styrene (PPMS) as a compatibilizer for both, were compared. The results showed that the strong interaction between the clay platelets and compatibilizer, which were generated by the maleic anhydride (MAH), improved the compatibility of the polymer matrices with the OMMT. A unique lamellar, flocculated structure of OMMT was formed after introduction of the POE. The highly dispersed clay layers could act as nucleating agents, resulting in smaller spherulites and higher crystallization temperatures. Compared with pure PP, the PP/OMMT nanocomposite showed enhanced mechanical properties and thermal stability; however, the PP/POE/OMMT had the best impact toughness.     

Reactive Compatibilization of Poly(trimethylene terephthalate)/Polypropylene Blends by Polypropylene‐graft‐Maleic Anhydride. Part 1. Rheology,Morphology, Melting,and Mechanical Properties

Poly(trimethylene terephthalate)/polypropylene (PTT/PP) blends were prepared by melt blending. The rheology, morphology, melting, and mechanical properties of PTT/PP blends were investigated with and without the addition of polypropylene‐graft‐maleic anhydride (PP‐g‐MAH). The melt viscosity results showed that the fluid behavior of PTT/PP blends exhibited great disparity to that of PTT but similar to that of PP; the dispersed flexible PP phase in the blends served as a “ball bearing effect” under shear stress, which made the fluid resistance markedly reduced; by contrast, the relatively rigid PTT dispersed phase made only a small contribution to the viscosity. With 5 wt.% PP‐g‐MAH addition during melt processing, both the shear viscosity and the non‐Newtonian index of 70/30 PTT/PP blend were increased over that of the corresponding uncompatibilized one, whereas the shear viscosity of the 30/70 PTT/PP melt decreased slightly indicating that a considerable amount of PP‐g‐MAH did not act as compatibilizer but probably served as plasticizer.

With the increasing of the other component, the melting temperature of the PTT phase showed a slight decrease while the melting temperature of the PP phase showed a slight increase. 5 wt.% PP‐g‐MAH addition had little influence on the melting temperatures of the two components. When PP≤20 wt.%, the cold crystallization temperature of the PTT phase (T_cc (PTT‐phase)) showed little change with the composition; however, it shifted to higher temperature when PP≥30 wt.%. The variations of the T_cc (PTT‐phase), with and without PP‐g‐MAH, suggested that, when PTT was a minor component, the excess PP‐g‐MAH which did not act as compatibilizer might serve as a plasticizer that made the PTT's cold crystallization process to be easier. The SEM results indicated that, for the uncompatibilized blends, the interfaces from particles pulling‐out are clear and smooth, while, for compatibilized blends, the reactive products are at the interfaces. The mechanical properties suggested that PP‐g‐MAH did not result in significant improvement of the toughness of the blend, but the tensile strength increased markedly.     

Morphology and mechanical properties of PP/HMWPE blends

Mechanical properties and morphology of blends of polypropylene (PP) with high molecular weight polyethylene (HMWPE) prepared by coprecipitation from xylene solution are investigated. Compared to blends of PP with commercial high-density polyethylene (HDPE), the mechanical properties of the blends of PP/HMWPE are much superior to those of PP/HDPE blends. Not only is the tensile strength stronger, but also the elongation at break is much higher than that of the PP/HDPE blends of the same composition. These differences increase with increasing HMWPE and HDPE content. Scanning electron microscopy of the fracture surface resulting from the tensile tests shows that the compatibility in PP/ HMWPE blends is much better than that in PP/HDPE blends. This is most likely attributable to the enhanced chain entanglement of HMWPE with the PP in the amorphous phase due to the lower crystallinity, owing to the high molecular weight of the HMWPE, and a much more flexible chain. The thermal behavior and spherulite morphology of both blends are also investigated.     

Polypropylene/Poly (Trimethylene Terephthalate)–Blend Fibers

Polypropylene (PP)/polyester (PES)–blend fibers were prepared by extruder melt spinning. The polymer blend consisted of PP and a “master batch” (MB) based on polytrimethylene terephthalate (PTT) or polyethylene terephthalate (PET), binary PTT/PET or PP/PTT blends, and also on a ternary PP/(PTT/PET) blend. The phase structure of PP/PES–blend fibers was examined. PES microfibers showed separation from the PP matrix in blend fibers. The impact of MB composition and rheological characteristics on phase structure parameters indicate a significant contribution of the PTT in the binary MB on the length of dispersed PES microfibers in the PP matrix. However, the blends of PP and ternary MB (PP/PTT/PET) have a lower diameter and length of the PES microfibers. The presence of PTT/PET (PES) enhances the structural and mechanical properties of the blend PP/PES fibers. In addition, PTT increases the tensile strength of the PP/PES–blend fibers if a binary MB is used, while the fiber nonuniformity is reduced in the presence of a ternary MB.     

Synthesis and Properties of Polyacrylamide-Based Conducting Gels with Enhanced Mechanical Strength

A nanocomposite conducting hydrogel, polyacrylamide/MWNT/clay (abbreviated as PAM/MWNT/clay), prepared through in situ free radical aqueous polymerization and crosslinked by both clay, as a functional physical crosslinker, and N,N′-methylenebisacrylamide (MBA) as a chemical crosslinker, is reported. The morphology of the gels was characterized by scanning electron microscopy (SEM). The mechanical properties and electrical conductivity were also studied. The results show that the prepared hydrogels had the expected chemical components, with a highly porous structure, and the gels also showed high mechanical strength. The mechanical strength and electrical conductivity value increased with increasing content of multi-walled nanotube (MWNT), and decreased with increasing content of water.     

Effects of Blend Ratio on Rheology,Morphology, Mechanical and Oil-Resistant Properties in Chlorinated Polyethylene Rubber and Copolyamide Blends

The elastomeric chlorinated polyethylene (CPE) blended with a low melting point copolyamide (PA6/PA66/PA1010, PA) was prepared by a melt mixing technique. The mixing characteristics of the blends were analyzed from the rheographs. The influence of copolyamide (PA) content on the morphology, mechanical properties, crystallization and oil-resistance, and the addition of compatibilizers on the mechanical properties were also systematically investigated. Morphological examinations clearly revealed a two-phase system in which CPE/PA blends exhibit a cocontinuous morphology for 50/50 composition, and the continuous phase of PA turns into a disperse phase for 70/30, 80/20, and 90/10. There is a distinct interface between the two phases. The mechanical properties, crystallization, and oil-resistance have a strong dependence on the amount of PA. The blends with higher proportions of PA have superior mechanical properties; they are explained on the basis of the morphology of the blend and the cystallinity of PA. In addition, compatibilizers, including chlorinated polyethylene-graft-copolyamide (CPE-G-PA), chlorinated polyethylene-graft-maleic anhydride (CPE-G-MAH), ethylene-n-butyl acrylate-monoxide (EnBACO), and ethylene-n-butyl acrylate-monoxide-graft-maleic anhydride (EnBACO-g-MAH) were added into the blends. Tensile strength and elongation at break go through a maximum value at a compatibilizer resin content (on the basis of the total mass of the blend) of 20 wt% while the PA content is 30 wt%.     

Assessment of Compatibility in Polypropylene/Poly(lactic acid)/Ethylene Vinyl Alcohol Ternary Blends: Relating Experiments and Molecular Dynamics Simulation Results

Two systems of polypropylene (PP), poly(lactic acid) (PLA) and ethylene vinyl alcohol copolymer (EVOH) ternary blends having different compositions were extruded in a co-rotating twin screw extruder. The first system was PP/PLA (75/25) with various EVOH contents, the second one was PP/EVOH (75/25) having various PLA contents. The effects of composition on the morphology and the tensile and impact properties of the blends were investigated. There were increases in the tensile modulus and tensile strength with an increase in the EVOH and PLA contents in the first and second systems, respectively. A molecular dynamics (MD) simulation was used to investigate the compatibility between the components. Prediction of the miscibility of the blends was carried out by determining the interaction parameters (χ), mixing energies (ΔH_mix), phase diagrams and Gibbs free energies. The MD simulation showed a UCST behavior for the components. Moreover, the simulation results showed a compatibilizer effect for the EVOH component. The experimental values of the dynamic mechanical thermal analysis (DMTA) and mechanical properties were correlated to the MD results. There was a good correlation between the MD and DMTA results. The modulus values using the parallel and Davis models were near to the experimental ones. A good fitting to the mixture law with addition of EVOH confirmed a good compatibilzing effect of it between the PP and PLA components.