高温变形测量中热流场造成畸变的修正方法

目前高温环境中材料的变形测量是研究的热点,基于数字图像特征识别的非接触测量方法促进了高温环境变形测量的发展,但由于高温环境的复杂性,存在很多测量影响因素,其中高温环境中热流场的存在对数字图像法的影响尤为明显。本文提出了一种对高温变形测量中热流场造成畸变影响的修正方法。针对基于光学成像方法的材料高温变形测量中常见的热流场扰动,通过数值仿真得到热流场模型及热流场分布状况,再结合光线追迹原理对热流场造成的图像畸变影响进行分析,用数值分析结果对高温变形测量实验结果进行修正。对比扰动修正结果与真实位移有很好的一致性,从而证明了所提方法的可行性和有效性。     

不同冲击速度下泡沫铝变形和应力的不均匀性

利用常规Hopkinson杆实验装置和改进的Hopkinson杆实验装置对泡沫铝试件进行冲击压缩实验,同时用高速摄影装置对实验过程进行全程跟踪拍摄。通过改变冲击速度,观测到了3种不同的变形模式。将得到的高速摄影图像用数字图像相关方法进行分析,讨论了3种模式下全场应变不同的发展过程,并依此讨论应力的不均匀性,为研究不同冲击速度下变形不均匀对泡沫铝动态力学行为的影响提供了新的方法。     

An Experimental Technique for the Dynamic Characterization of Soft Complex Materials

We describe an experimental technique to study the dynamic behavior of complex soft materials, based on high-speed microscopic imaging and direct measurements of dynamic forces and deformations. The setup includes high sensitivity dynamic displacement measurements based on geometric moiré interferometry and high-speed imaging for in-situ, full-field visualization of the complex micro-scale dynamic deformations. The method allows extracting dynamic stress-strain profiles both from the moiré interferometry and from the high-speed microscopic imaging. We discuss the advantages of using these two complementing components concurrently. We use this technique to study the dynamic response of vertically aligned carbon nanotube foams subjected to impact loadings at variable deformation rates. The same technique can be used to study other micro-structured materials and complex hierarchical structures.     

Scanning-Digital Image Correlation for Moving and Temporally Deformed Surfaces in Scanning Imaging Mode

Background

Images from scanning electron microscopes, transmission electron microscopes and atomic force microscopes have been widely used in digital image correlation methods to obtain accurate full-field deformation profiles of tested objects and investigate the object’s deformation mechanism. However, because of the raster-scanning imaging mode used in microscopic observation equipment, the images obtained from these instruments can only be used for quasi-static displacement measurements; otherwise, spurious displacements and strains may be introduced into the deformation results if these scanning microscopic images are used directly in general digital image correlation calculations for moving and temporally deformed surfaces.

Objective

Realizing kinematic parameter and dynamic deformation measurements on a scanning electron microscope platform.

Methods

Establishing a scanning imaging model of moving and temporally deformed objects that contains motion and deformation equations, a scanning equation and an intensity invariance assumption for small deformations. Then proposing a scanning-digital image correlation (S-DIC) method based on combing the characteristics of the scanning imaging mode with digital image correlation.

Results

Quantitatively investigating the effects of the spurious displacements and strains introduced when using scanning images to represent moving and temporally deformed surfaces in the measurement results. Numerical simulations verify that the accuracy of the S-DIC method is 10^?2pix for the displacement, 10^?4 for the strain, 10^?4pix/s for the velocity and 10^?6s^?1 for the strain rate. Experiments also show that the proposed S-DIC method is effective. Conclusions: The results of this work demonstrate the utility of S-DIC on the field of microscopic dynamic measurement.

     

超高温、大热流、非线性气动热环境试验模拟及测试技术研究

超高温、大热流、非线性气动热环境试验模拟技术及相应的极端高温环境力学测试技术,是高超声速飞行器防热材料和结构安全设计中事关研制成败的关键技术。本文介绍了自行研制的可实现高至210℃/s的极快非线性升温速率、能够生成高达2MW/m2的瞬态非线性热流密度、实现高达1500℃超高温氧化热环境的石英灯红外辐射式气动热环境试验模拟系统。基于这一性能优越的超高温气动热环境试验模拟系统,发展了如下超高温热环境力学测试技术:1)提出对环境光变化不敏感的主动成像数字图像相关方法,实现了C/SiC复合材料1550℃高温变形的非接触、全场光学测量;2)发展了1400℃超高温热/力联合试验环境下SiC/SiC复合材料结构的断裂特性试验测试技术。本文还简要介绍了高速巡航导弹翼面结构900℃高温热振联合试验,950℃高温非线性热环境下的蜂窝结构隔热性试验等研究内容。本文所发展的超高温气动热环境试验模拟技术和高温热环境力学测试技术,对航天航空领域高超声速飞行器的研制具有重要的军事工程应用价值。     

基于光纤光栅技术的船体变形修正技术

为进一步优化航天测量船变形测量系统,提出了基于光纤Bragg光栅技术的应变误差测量方法。首先通过对测量船变形系统的结构和光路进行几何分析,建立了应变量与误差角之间的转换模型。然后基于光纤光栅技术设计了测量船变形系统的应变误差测量方案。由应变与误差角的转换公式得到,运用常用的Si425型光纤光栅解调仪,其理论测量精度可达0.01″。     

基于激光阵列的多通道微梁生化传感系统

针对单微悬臂梁生化检测系统中存在的温度漂移、溶液折射率变化等环境噪声影响和不能多目标检测等问题,设计制作了一种基于垂直腔面射型激光器阵列(VCSELs)的新型微悬臂梁阵列生化传感系统。利用双透镜组光路汇聚激光器阵列发出的激光束,依次照射到微悬臂梁阵列尖端进行精确定位扫描,实现了5根微悬臂梁变形信号的同步检测。该系统具有灵敏度高、一致性好、检测快速等优点。通过升降温动态实验测试,验证了该系统的稳定可靠性。上述结果为微悬臂梁阵列式生化传感技术的开展提供了一种新的方法和平台。     

基于体视显微镜的测量系统标定研究

微观三维变形测量系统在工程上有广泛的应用。本文构建了体视显微镜双相机微观图像采集与测量系统,可以实现对微小物体形貌、位移、变形的全场测量。微观三维变形的测量精度与成像系统的畸变模型存在密切的关系。本文采用了考虑多种不确定情况的畸变模型,能很好地表达体视显微镜测量系统的成像误差,并设计了点阵式标定模板和精密的平动平台,实现了基于Tsai标定的自动标定算法。实验表明,体视显微镜测量系统可以在各种放大倍数下稳定工作,标定的精度得到很大的提高,并给出了在不同放大倍数下对规则圆柱体的形貌和直径的测量结果。     

Full-Field Surface 3D Shape and Displacement Measurements Using an Unfocused Plenoptic Camera

Full-field surface 3D shape and displacement measurements using a single commercial unfocused plenoptic camera (Lytro Illum) are reported in this work. Before measurements, the unfocused plenoptic camera is calibrated with two consecutive steps, including lateral calibration and depth calibration. Each raw image of a checkerboard pattern recorded by Lytro Illum is first extracted to an array of sub-aperture images (SAIs), and the center sub-aperture images (CSAIs) at diverse poses are used for lateral calibration to determine intrinsic and extrinsic parameters. The parallax maps between the CSAI and the remaining SAIs at each pose are then determined for depth parameters estimation using depth calibration. Furthermore, a newly developed physical-based depth distortion model is established to correct the serious distortion of the depth field. To realize shape and deformation measurements, the raw images of a test sample with speckle patterns premade on its surface are captured by Lytro Illum and extracted to arrays of SAIs. The parallax maps between the CSAI and the target SAIs are obtained using subset-based digital image correlation. Based on the pre-computed intrinsic and depth parameters and the disparity map, the full-field surface 3D shape and displacement of a test object are finally determined. The effectiveness and accuracy of the proposed approach are evaluated by a set of experiments involving the shape reconstruction of a cylinder, in-plane and out-of-plane displacement measurements of a flat plate and 3D full-field displacement measurements of a cantilever beam. The preliminary results indicate that the proposed method is expected to become a novel approach for full-field surface 3D shape and displacement measurements.     

Vibration control for a flexible-link robot arm with deflection feedback

The use of flexible links in a robot inevitably causes the elastic deflection and vibration of the endpoint of the robot during high-speed operations. The deflection and vibration will tend to degrade the positioning performance of the robot. In this paper, an optical sensing system consisting of a laser diode and a position sensitive detector is introduced for the real-time measurement of the dynamic deflection. Utilising a non-linear, coupled and measurement-based dynamic system model, a Lyapunov-type controller based on the deflection feedback is then proposed to damp out the tip oscillations and regulate the endpoint of the flexible robot. Experimental tests are conducted for a flexible one-link robot arm with a payload mass at the tip. The results demonstrate the effectiveness of the proposed measuring and control schemes.     

径向基点插值法在旋转柔性梁动力学中的应用

将无网格径向基点插值法用于旋转柔性梁的动力学分析. 利用无网格方法对柔性梁的变形场进行离散,考虑梁的纵向拉伸变形和横向弯曲变形,并计入横向弯曲变形引起的纵向缩短,即非线性耦合项,运用第二类拉格朗日方程推导得到系统刚柔耦合动力学方程. 将无网格径向基点插值法的仿真结果有限元法和假设模态法进行比较分析,说明假设模态法的局限性,并表明其作为一种柔性体离散方法在刚柔耦合多体系统动力学的研究中具有可推广性,并讨论了径向基形状参数的影响. 同时运用3 种求解系统动力学方程的方法:纽马克方法、4阶龙格库塔法、亚当姆斯预报校正法,并比较各方法的计算效率, 结果表明纽马克方法最快.      

An approximate amplitude attenuation correction for hot-film shear stress sensors

A correction method, based on experimental results, has been developed to remedy the amplitude attenuation that occurs when statically calibrated hot-film shear stress sensors are used in air. The correction method is necessary in applications where typically two-dimensional arrays of measurement points are needed and other sensors, such as hot wires, cannot be employed. The method was developed with a primary aim of obtaining the correct power spectral density of an ensemble-averaged signature from an array of hot-film shear stress sensors. The hot-film sensors are corrected by comparing their individual power spectral densities to a reference spectrum obtained with a single hot wire, slightly elevated but within the viscous sublayer of the turbulent boundary layer. The method is verified by comparing the corrected hot film’s turbulence statistics, power spectral density, and correlation coefficients with the corresponding results from the hot wire. Published online: 19 December 2002     

A New Application of Dynamic Indentation: Indentation Machining Technology

While the indentation method is an excellent way to evaluate the mechanical properties of various sizes of materials, from the nano-scale to the macro-scale, its applications have been limited to measuring mechanical properties. In this study we propose a new application of the dynamic indentation method, in an indentation machining technology for mass-production. The core idea is that the array of residual indentations generated by dynamic indentation testing can be used to fabricate a lens array suitable for thinner and brighter displays. We developed an advanced system from a dynamic indentation system, whose maximum speed and maximum specimen size were about 10Hz and 250 mm*250 mm, respectively. Using dual actuating heads this system was used to produce arrays of lenses having depths of 1 μm to 6 mm. Pile-up is a critical reason why indentation machining technology had been not widely used in display industries. Since lower pile-up is observed in more ductile copper-based metals, we increased the annealing time of the metal molds to reduce the amount of pile-up. Then, following a quantitative analysis of the annealing heat treatment and resulting amount of pile-up, a lens array was successfully machined on a metal mold fabricated by the developed system. The machined metal mold was used to manufacture optical plates for a lens array. The results verified that the indentation machining technology proposed in this study, based on the dynamic indentation method, can be applied for the manufacturing of optical components for better displays.     

Multi-Parameter Inversion and Thermo-Mechanical Deformation Decoupling using I-DIC

The simultaneous and accurate identification of multiple thermo-mechanical parameters of superalloy materials in complicated service condition is an important and difficult problem. In this paper, an integrated digital image correlation (I-DIC) method was developed to address this issue. For the first time, thermo-mechanical deformation was inversed and decoupled by using I-DIC combined with an inhomogeneous high-temperature thermo-mechanical loading and optical band-pass filter imaging system. Results show that the proposed method has advantages such as high independence, short computing times, easy operation, and a small probability of error accumulation. Therefore, I-DIC is an effective and promising tool for multi-parameter inversion and thermo-mechanical deformation decoupling in practical engineering conditions.     

Nonlinear coupling modeling and dynamics analysis of rotating flexible beams with stretching deformation effect

Dynamic coupling modeling and analysis of rotating beams based on the nonlinear Green-Lagrangian strain are introduced in this work. With the reservation of the axial nonlinear strain, there are more coupling terms for axial and transverse deformations. The discretized dynamic governing equations are obtained by using the finite element method and Lagrange’s equations of the second kind. Time responses are conducted to compare the proposed model with other previous models. The stretching deforma...     

数字图像相关曲面拟合法相关系数修正算法的实验研究

为了提高数字图像相关曲面拟合法亚像素定位精度,经研究发现,在实际应用中,曲面拟合法在亚像素位移为0.5像素左右时会发生较大的波动,与实际亚像素位移发生一定偏离,导致此位置位移的不连续。本文通过分析曲面拟合法亚像素位移偏离真实位移的原因,给出了具体修正方法,用模拟平移实验讨论了修正系数k和子区大小对修正结果的影响,用三点弯曲实验验证了修正方法在复杂变形情况下的有效性,提高了曲面拟合法在实际应用中的测量精度。     

Dynamic Measurement of Two Dimensional Stress Components in Birefringent Materials

We adopt classical methods of photoelasticity and Mach–Zehnder interferometry in a combined arrangement in order to determine both principal stresses and their orientations simultaneously. The method is equally applicable to static and dynamic problems. In dynamic problems the measurement may be made with a high-speed photodetector at very high temporal resolution at a single point or a small array of points depending on the detector array and recording device; this eliminates the need for a high-speed photographic system, but more importantly the method described here provides complete, time-resolved evolution of all stress components. Examples of application of the method are demonstrated.     

基于MEMS和光学读出的非制冷红外成像技术

由于军事和商业应用的巨大潜力,红外成像技术至今仍是研究热点之一。针对本课题组提出的基于MEMS和光学读出的新型非制冷红外成像技术,本文一方面通过有限元仿真分析,详细讨论了新型无基底双材料微梁阵列FPA的热转换效率和热变形效率,另一方面通过光学理论分析,详细讨论了光学读出系统在极限操作下的光学测量灵敏度。理论和仿真分析显示,课题组提出的非制冷红外成像技术的NETD的理论极限与当前制冷型红外成像技术的典型指标相当,约为4mK。同时,本文对设计制作的FPA,在构建的系统上进行了红外实时成像实验和理论仿真分析,显示其系统级NETD已达到110mK。     

Measurement of Orthogonal Stress Gradients Due to Impact Load on a Transparent Sheet using Digital Gradient Sensing Method

A full-field optical method called Digital Gradient Sensing (DGS) for measuring stress gradients due to an impact load on a planar transparent sheet is presented. The technique is based on the elasto-optic effect exhibited by transparent solids due to an imposed stress field causing angular deflections of light rays quantified using 2D digital image correlation method. The measured angular deflections are proportional to the in-plane gradients of stresses under plane stress conditions. The method is relatively simple to implement and is capable of measuring stress gradients in two orthogonal directions simultaneously. The feasibility of this method to study material failure/damage is demonstrated on transparent planar sheets of PMMA subjected to both quasi-static and dynamic line load acting on an edge. In the latter case, ultra high-speed digital photography is used to perform time-resolved measurements. The quasi-static measurements are successfully compared with those based on the Flamant solution for a line-load acting on a half-space in regions where plane stress conditions prevail. The dynamic measurements, prior to material failure, are also successfully compared with finite element computations. The measured stress gradients near the impact point after damage initiation are also presented and failure behavior is discussed.     

Assessment of High Speed Imaging Systems for 2D and 3D Deformation Measurements: Methodology Development and Validation

Ultra high-speed and moderate speed image acquisition platforms have been characterized, with special emphasis on the variability and accuracy of the measurements obtained when employed in either 2D or 3D computer vision systems for deformation and shape measurements. Specifically, the type of image distortions present in both single channel cameras (HS-CMOS) and multi-channel image intensified cameras (UHS-ICCD) are quantified as part of the overall study, and their effect on the accuracy of experimental measurements obtained using digital image correlation have been determined. Results indicate that established methods for noise suppression and recently developed models for distortion correction can be used effectively in situations where the primary intensity noise components are characterized by minimal cross-talk and stationary spatial distortions. Baseline uniaxial tension experiments demonstrate that image correlation measurements using high speed imaging systems are unbiased and consistent with independent deformation measurements over the same length scale, with point-to-point strain variations that are similar to results obtained from translation experiments. In this study, the point-to-point variability in strain using the image intensified system is on the order of 0.001, whereas the non-intensified system had variability of 0.0001. Results confirm that high speed imaging systems can be utilized for full field two and three-dimensional measurements using digital image correlation methods.