Influence of Compatibilizer-Type and Processing Approach on the Dispersion of OMMT in High-Density Polyethylene Matrix

High-density polyethylene/organoclay nanocomposites were prepared via melt intercalation in an internal mixer using both a direct mixing and master batching method. Two types of maleic anhydride grafted polyethylene, high-density polyethylene grafted maleic anhydride, and linear low-density polyethylene grafted maleic anhydride, (HDPE-g-MA, LLDPE-g-MA) were used as compatibilizers to enhance the dispersibility of nanoclay in HDPE. Dispersion of organoclay in the nanocomposites was characterized by using X-ray diffraction (XRD), transmission electron microscopy (TEM), and rheological mechanical spectroscopy (RMS). Effects of clay content and degree of clay dispersion on the rheological and tensile properties were also investigated. Furthermore, the effect of order of mixing on the dispersion and distribution of the clay layers was studied. The obtained results showed that organoclay in the nanocomposites were dispersed homogeneously and exfoliated better when HDPE-g-MA and the direct mixing route were used. Although in the master batching method clay intercalated better, clay layers chiefly remain in compatibilizer rich areas. On the other hand, direct mixing was observed to lead to clay particles being dispersed in the HDPE matrix or at the interface of the matrix and compatibilizer and, consequently, better improvement in the tensile modulus was achieved. It was determined that the compatibilizer with the higher miscibility with the matrix was the key factor for achieving better exfoliation of clay sheets.     

Effect of Polyethylene Functionalization on Mechanical Properties and Morphology of PE/SiO2 Composites

In this study composites of high density polyethylene (HDPE) with various SiO₂ content were prepared by melt compounding using maleic anhydride grafted polyethylene (PE-g-MAH) as a compatibilizer. The composites containing 2, 4 and 6% by weight of SiO₂ particles were melt-blended in a co-rotating twin screw extruder. In all composites, polyethylene-graft-maleic anhydride copolymer (PE-g-MAH, with 0.85% maleic anhydride content) was added as a compatibilizer in the amount of 2% by weight. Morphology of inorganic silica filler precipitated from emulsion media was investigated. Mechanical properties and composite microstructure were determined by tensile tests and scanning electron microscopy technique (SEM). Tensile strength, yield stress, Young's modulus and elongation at break of PE/SiO₂ composites were mainly discussed against the properties of PE/PE-g-MAH/SiO₂ composites. The most pronounced increase in mechanical parameters was observed in Young's modulus for composites with polyethylene grafted with maleic anhydride. The increase in the E-modulus of PE/PE-g-MAH/SiO₂composites was associated with the compatibility and improvement of interfacial adhesion between the polyethylene matrix and the nanoparticles, leading to an increased degree of particle dispersion. This finding was verified on the basis of SEM micrographs for composites of PE/PE-g-MAH/4% by weight of SiO₂. The micrographs clearly documented that addition of only 2 wt% of the compatibilizer changed the composite morphology by reducing filler aggregates size as well as their number. Increased adhesion between the PE matrix and SiO₂ particles was interpreted to be a result of interactions taking place between the polar groups of maleic anhydride and silanol groups on the silica surface. These interactions are responsible for reduction of the size of silica aggregates, leading to improved mechanical properties.     

Thermal and Mechanical Properties of Ultra High Molecular Weight Polyethylene Fiber Reinforced High-Density Polyethylene Homocomposites: Effect of Processing Condition and Nanoclay Addition

A new method to prepare single-polymer high-density (HDPE)-ultra high molecular weight polyethylene (UHMWPE) fiber (PE-PE homocomposites) composed and also PE-PE homocomposites containing HDPE organo montmorillonite clay (OMMT) nanocomposites as a matrix (PE nanohomocomposites) was used. Owing to the major importance of fiber impregnation by the matrix and its effect on the adhesion of matrix/fiber and, consequently, the mechanical properties of the composite, a combination of powder impregnation and film stacking methods, utilizing compression molding, were used for manufacturing the PE-PE homocomposites and PE nanohomocomposites. In addition, PE nanohomocomposites with the matrix containing different amounts of nanoclay were prepared to investigate the effect of the clay on the interfacial and mechanical properties of the PE-PE nanohomocomposites. Several different processing conditions were examined to determine the best conditions for manufacturing of the PE-PE homocomposite and PE nanohomocomposites and it was concluded that 40 bar and 10 min of compression molding resulted in the highest overall mechanical properties. The PE-PE homocomposites and PE-PE nanohomocomposites showed identical trends for the relationship between the effects of processing conditions and mechanical properties. Mechanical results demonstrated that clay platelets could increase the interfacial strength by improving physical entanglements between fiber and matrix through better cocrystallization.     

Jute fiber-reinforced chemically functionalized high density polyethylene (JF/CF-HDPE) composites with in situ fiber/matrix interfacial adhesion by Palsule Process

Jute fiber-reinforced chemically functionalized polyethylene high density (JF/CF-HDPE) composites have been processed, by Palsule process without using any compatibilizer and without any fiber modification, by using chemically functionalized maleic anhydride grafted polyethylene (MAPE) as matrix, in place of polyethylene. Fiber/matrix interfacial adhesion generated in situ, due to interactions between jute fiber and the maleic anhydride of the CF-HDPE matrix, has been established by Fourier transform infrared spectroscopy and scanning electron microscope micrographs. Mechanical properties of the JF/CF-HDPE composites developed with in situ fiber/matrix interfacial adhesion in this study have been found to be higher than those of the CF-HDPE matrix and increase with increasing amounts of jute fibers in the JF/CF-HDPE composites, and are better than properties of literature reported and laboratory processed jute fiber/polyethylene composites with and without MAPE compatibilizer. Measured tensile modulus of JF/CF-HDPE composites compares well with values predicted by rule of mixtures, inverse rule of mixture, Hrisch Model, Halpin-Tsai equations, Nielsen equations, and with Palsule equation. The feasibility of developing natural fiber/maleic anhydride grafted polyolefin composites by Palsule process without using any compatibilizer and without any fiber treatment is demonstrated.     

Characterization of HDPE/MMT-Based Nanocomposites

A series of HDPE/MMT nanocomposites with different proportions of compatibilizers, PE-g-MAH (AC573A and 5TP409/E) were prepared in a counter rotating twin screw extruder. The effect of nanoclay loading, compatibilizer type and amount was examined. The work was carried out using a specific grade of HDPE recommended for blow-moulding applications and modification of the same by blending with selected polymer and nanofiller to achieve the desired properties. The composition containing higher percentage of nanoclay showed improvement in mechanical properties. About 17% in tensile modulus and about 20% increase in flexural modulus were observed with high-viscous compatibilizer. The dispersion behaviour of nanoclay in PE matrix was studied using X-ray diffraction and transmission electron microscopy. It was clear from WXRD that in all nanocomposite samples, the peaks were shifted to lower 2 values implying that the d-spacing increases and that intercalation occurred. Low molecular weight compatibilizer PE-g-MA resulted in better intercalation than high molecular weight compatibilizer. It was observed that in the case of 5% AC573A loading, there was slight decrease in d-spacing value which indicated that some exfoliation also occurred in nanocomposite. Nanocomposite containing PE-g-MAH is higher concentration gives better dispersion than at low concentration. TEM results show that PE-g-MAH (AC573A) at 5% loading is more efficient as compatibilizer (not many aggregates seen) than other compositions.     

水华蓝藻粉/低密度聚乙烯复合材料光谱特征与性能反馈研究

为了解决周期性爆发的巢湖水华蓝藻难以处置的问题,同时改善低密度聚乙烯材料降解周期长的现状,以低密度聚乙烯(LDPE)为基体,以巢湖新鲜水华蓝藻制得的蓝藻粉为生物材料,以马来酸酐接枝聚乙烯 (PE-g-MAH)为增容剂,以聚乙烯蜡和白油为润滑剂制备复合材料。设置蓝藻粉含量和增容剂含量2个因素作为实验因素,实验材料按一定比例充分混合后,双螺杆挤出制得了复合材料颗粒,再经过注塑方式获得待测样条。通过紫外-可见光谱扫描(UV-VIS)联合傅里叶变换红外光谱扫描(FTIR)的光谱学方法了解水华蓝藻粉、增容剂和复合材料的光谱学特征,分析复合材料制备过程中的结构变化,能够先决性判断该种实验方法对制备新型生物材料的可行性。并以力学性能测试和扫描电镜(SEM)等方法作为辅助手段,与光谱分析的结果相互反馈,充分分析水华蓝藻粉、增容剂含量对复合材料结构与性能的影响。结果显示：通过紫外可见光谱分析,蓝藻初提液在260和620 nm处出现藻蛋白质的特征吸收峰,表明了蓝藻细胞液中藻蛋白的存在,具备作为生物反应材料的基本条件。红外光谱分析可知,蓝藻粉在1 630,1 540和1 440 cm-1附近出现特征吸收峰,符合酰胺键的出峰规律,在3 300 cm-1附近出现O-H的特征吸收峰,进一步验证了蓝藻粉活性位点的存在;马来酸酐的红外光谱图中,酸酐在1 850和1 740 cm-1处出现C═O基的特征峰,环状酸酐中C-O-C的伸缩振动特征峰出现在1 200 cm-1附近;而经过反应所得的复合材料红外光谱中,除聚乙烯的特征吸收峰以外,蓝藻粉中的酰胺键和O-H,以及马来酸酐对应得特征吸收峰都已减弱或消失了,基本可以推测马来酸酐与-OH发生了开环酯化反应,马来酸酐在生物复合材料的制备过程中起到了连接两个不同反应体系的作用。而且,通过扫描电镜可直观的看出,蓝藻粉含量增加将会导致复合体系中成团现象加剧,增容剂的加入增强了复合体系界面的粘结性;力学性能测试的结果为蓝藻粉含量的增加导致复合材料力学性能下降,尤其冲击性能下降显著降幅达54.10%;当蓝藻粉的添加量为15.00%时,随着增容剂用量的增加,材料的拉伸强度、弯曲性能和冲击性能均呈现先增大后减小的趋势。扫描电镜和力学性能的结果也从侧面验证了光谱分析结果的前瞻性和正确性,避免了盲目实验带来的资源浪费等问题。综合考虑,该生物复合材料可选取蓝藻粉含量15.00%,增容剂含量3.00%,聚乙烯蜡和白油用量3.00%和1.00%的配方,此时的力学性能为：拉伸强度为11.70 MPa,冲击强度为20.00 kJ·m-2,弯曲强度为8.80 MPa,弯曲模量为220.00 MPa。     

Fabrication and Characterization of Polyethylene Nanocomposite Films Containing Zinc Oxide (ZnO) Nanoparticles Synthesized by a Cost-Effective and Safe Method

ZnO nanoparticles were synthesized through a cost-effective and safe method followed by fabrication and characterization of polyethylene/ZnO nanocomposite films and investigation of their properties. The morphology and size of the synthesized nanoparticles were evaluated by field emission scanning electron microscopy (FE-SEM). It was found that nanoparticles with a plate-like morphology with an average thickness of 50-70?nm were synthesized. The nanocomposites were characterized by using Fourier transform infrared analysis (FTIR) and ultraviolet–visible spectroscopy (UV-VIS). In addition, the effects of the amount of zinc oxide nanoparticles (ZnO-NPs) on the mechanical properties of the films and particles and their antibacterial properties against a gram-negative bacterium (Escherichia coli) and gram-positive bacteria (Staphylococcus aureus) were investigated. In the case of nanoparticles, one more gram-positive bacterium (Staphylococcus aureus) was studied. The results demonstrated an inhibition of growth of all bacteria in a broth medium for both the nanoparticles and nanocomposites. The FE-SEM micrographs revealed that by increasing the nanofiller content an inferior quality of dispersion was obtained which was reflected in the lower tensile strength of the nanocomposites compared to the pure PE. It was demonstrated that the addition of poly ethylene graft maleic anhydride (PE-g-MA), as compatibiliser, improved the dispersion state of the nanoparticles and, consequently, the ultimate mechanical properties. In addition, it was shown that the fabricated nanocomposites exhibited considerable UV-shielding properties.     

Surface Modification of Ultrahigh-molecular-weight Polyethylene Fibers with Coupling Agent during Extraction Process

Ultrahigh molecular weight polyethylene (UHMWPE) fibers were treated with a coupling agent following the extraction of gel fibers, resulting in modified fibers after subsequent ultra-drawing. The structure and morphology of the modified UHMWPE fibers were characterized and their surface wetting, interfacial adhesion, and mechanical properties were investigated. It was found that the coupling agent was absorbed into the UHMWPE fiber and trapped on the fiber surface. Compared with unmodified UHMWPE fibers, the modified fibers had smaller contact angle, higher crystallinity, and smaller crystal size. The interfacial adhesion and mechanical properties of UHMWPE fibers were significantly improved with increasing coupling agent concentration and gradually reached a plateau value. After treatment with 1.5 wt% solution of a silane coupling agent (γ -aminopropyl triethoxysilane, SCA-KH-550), the interfacial shear strength of the UHMWPE-fiber/epoxy composites was increased by 108% and the tensile strength and modulus of modified UHMWPE fibers were increased by 11% and 37% respectively.     

Polypropylene/clay nanocomposites prepared with masterbatches of polypropylene ionomer and organoclay

Polypropylene (PP) ionomers were obtained by the neutralization of maleic anhydride groups in a maleated PP of which maleic anhydride content was 1 wt%; these were studied as vehicle resins for the masterbatches of an organoclay for PP nanocomposites. PP/clay nanocomposites were prepared by melt mixing of PP with the masterbatches employing a twin screw extruder. Intercalation and/or exfoliation of the organoclay in the PP nanocomposites were observed. It was found that the PP nanocomposite prepared with the masterbatch of an organoclay and the PP ionomer obtained by 75% neutralization of maleic anhydride groups in the maleated PP showed the largest improvement in dispersion of organoclay. Very large increase of Young's modulus was observed in the nanocomposites with the PP ionomer obtained by 75% neutralization of maleic anhydride groups in the maleated PP. The improvements in the dispersion and mechanical properties were attributed to strong interactions between ionic groups of the PP ionomer and ionic surfactants of the organoclay.     

Improvement of Mechanical Properties and Ultraviolet Resistance of Polyethylene Pipe Materials Using High Density Polyethylene Matrix Grafted Carbon Black

In recent years, high grade high density polyethylene (HDPE) pipe materials are being more and more widely used for water and gas supply. Carbon black (CB) is usually used as an anti-UV-light reagent for pipe materials. However, homogeneous dispersion of CB in the HDPE matrix and modification of the interface has always been a great challenge. In this work, HDPE matrix grafted CB (HDPE-g-CB) was successfully prepared through HDPE radicals formation by a thermo-mechanical method and subsequent radical capture by the CB surface. The weight percentage of grafted HDPE approached 10 wt% and the modification sharply reduced the surface free energy of the CB. The SEM (scanning electron micrographs) and TEM (transmission electron microscopy) results showed that HDPE-g-CB was uniformly dispersed in the HDPE pipe materials and the domain size of the dispersed phase was remarkably decreased from that in HDPE/CB. Therefore, compared with the HDPE/CB, the mechanical properties and ultraviolet (UV) resistance of HDPE/HDPE-g-CB were significantly improved, positively influencing the expected life span of pipelines.     

Effect of Clay Addition on the Properties of Carbon Nanotubes-Filled Immiscible Polyethylene/Polypropylene Blends

The effects of organically modified clay (OMC) incorporation on the microstructure and the electrical and mechanical properties of polypropylene (PP)/polyethylene (PE) blends filled with carbon nanotubes (CNT) were investigated. All blends were prepared by melt mixing in a batch mixer. The microstructures were characterized by scanning electron microscopy. In the OMC:CNT filled blends, the CNT were found to selectively localize within the PE phase, while the clay particles were observed in the PP phase. The electrical resistivity of OMC:CNT filled blends did not show any significant change as a result of the clay addition since it was localized in the CNT-free phase. On the other hand, the addition of clay degraded the blends' mechanical properties due to the poor adhesion between the OMC and the PP matrix.     

Effect of compatibilizers on the crystallization kinetics of cellulose-filled high density polyethylene

High density polyethylene (HDPE) is a ubiquitous material with versatile properties. It is produced and used in greater volume than any other thermoplastic. HDPE is often filled with a variety of materials for various applications. Glass fiber and wood flour are two common fillers for HDPE. This study investigated microcrystalline cellulose (MCC) as a filler in HDPE. The use of compatibilizers, or coupling agents, was investigated as a means of improving the dispersion of the cellulose filler in the HDPE matrix and the mechanical properties of the resulting composites. One compatibilizer was shown to improve the strength of the resulting composite. The stiffness was unaffected, as expected. Thermal properties were measured by means of differential scanning calorimetry. Analysis of the crystallization kinetics indicated that the Avrami coefficient was altered by the filler and was also modified by the presence of the compatibilizer. The presence of cellulose and/or compatibilizer increased the matrix degree of crystallinity. The two compatibilizers studied did not behave similarly and may have different mechanisms of compatibilization.     

Tribological Properties of Polycarbonate Blended with High‐density Polyethylene and High‐density Polyethylene Grafted with Maleic Anhydride

High‐density polyethylene (HDPE) and maleic anhydride grafted HDPE (HDPE‐g‐MA) were selected as lubricant and compatibilizer, respectively, for improving the tribological and mechanical properties of polycarbonate (PC). The morphology of worn surfaces and debris was observed by means of scanning electron microscopy (SEM). The mated steel ring surface was analyzed by using SEM combined with energy dispersive spectroscopy (EDS). Both HDPE and HDPE‐g‐MA reduced the friction and wear of pure PC. HDPE‐g‐MA, which had a better compatibility with PC than HDPE, resulted in better improvement of the mechanical and tribological properties of the PC matrix. A 10 vol. % HDPE‐g‐MA reduced the wear of pure PC by 4 orders of magnitude, and the friction coefficient was reduced from 0.86 to 0.22. Such improvements in the tribological behavior resulted from the good self lubrication of HDPE and HDPE‐g‐MA. The PC/HDPE‐g‐MA (S_90‐0‐10) polyblend also showed higher notched impact strength than pure PC. It may be a useful material for application in tribological fields.     

Clay dispersion and physical properties of melt-blended PP/organoclay nanocomposites: effect of interfacial interaction

Melt blending of maleic anhydride-grafted polypropylene (PPgMA) and organically modified clay nanocomposites was first carried out in a plasticorder. The structure was investigated with x-ray diffraction (XRD) and transmission electron microscopy (TEM). The interfacial interaction between PB3150 compatibilizer and I30 clay surface was altered with the addition of different loadings of PB3150. It was found at the PB3150 compatiblizer gave rise to a high degree of clay dispersion beyond the PB3150/I30 weight ratio of 3. We then also modified polypropylene/organoclay nanocomposites with different loadings of PB3150 on a twin-screw extruder. When the PB3150 loading exceeded 15 wt%, extensive exfoliation of clay was observed. The relative complex viscosity curves also revealed a systematic trend with the extent of exfoliation and showed promise for quantifying the hybrid structure of the nanocomposites. Mechanical properties and thermal stability were determined by tensile and impact tests and thermogravimeric analysis (TGA), respectively. Although high loading of PB3150 leads to better clay dispersion in the polypropylene nanocomposites, it causes deterioration in both mechanical and thermal properties of the hybrid systems.     

Structure and Properties of Polypropylene/Polyolefin Elastomer/Organic Montmorillonite Nanocomposites

The crystallinity, mechanical properties, and thermal stability of polypropylene (PP)/organic montmorillonite (OMMT) and PP/polyolefin elastomer (POE)/OMMT composites, with polypropylene-g-maleic anhydride/styrene (PPMS) as a compatibilizer for both, were compared. The results showed that the strong interaction between the clay platelets and compatibilizer, which were generated by the maleic anhydride (MAH), improved the compatibility of the polymer matrices with the OMMT. A unique lamellar, flocculated structure of OMMT was formed after introduction of the POE. The highly dispersed clay layers could act as nucleating agents, resulting in smaller spherulites and higher crystallization temperatures. Compared with pure PP, the PP/OMMT nanocomposite showed enhanced mechanical properties and thermal stability; however, the PP/POE/OMMT had the best impact toughness.     

Morphology and mechanical properties of reconstituted wood board waste-polyethylene composites

The morphology and mechanical properties of reconstituted wood board waste-polyethylene composites were studied using virgin polyethylene (PE) and 2 wt% maleic anhydride (MA) modified polyethylene (MAPE) as matrices. Although the wood waste (WW) and PE are not compatible with each other, dynamic mechanical analyses (DMA) show considerable shifting in the α-transition temperature and crystallisation temperature (T _c) of PE in the unmodified composites, indicating physical interaction between PE and WW. The increase in crystallinity with increasing WW content up to 50 wt% indicates that WW is a potential nucleating agent for PE. However, the tensile strength of the unmodified composites gradually decreases with WW content, indicating that the improvement in interface adhesion is essential for WW to be used as reinforcing fillers. Fourier transform infrared spectroscopic (FTIR) results indicate that MAPE interacts with WW through esterification and hydrogen bonding to form good adhesion between the two phases. Inward shifting in glass transition temperature (T _g) for the MAPE-based composites containing less than 60 wt% WW indicates that WW and MAPE are partially compatible with each other. SEM micrographs of MAPE-based composites provide further evidence for this mechanism. The tensile strength of the MAPE-based composites is clearly higher than that of the virgin PE-based composites.     

Preparation and Mechanical and Tribological Properties of High-Density Polyethylene/Hydroxyapatite Nanocomposites

High-density polyethylene (HDPE) nanocomposites reinforced with hydroxyapatite nanorods (nHA) were fabricated by means of extrusion and injection molding. The thermal, mechanical, and dry sliding wear properties of HDPE-based nanocomposites filled with nHA loadings up to 20 wt% were investigated. The results of mechanical property characterization showed that nHA additions improved the hardness, elastic modulus, and yield strength of HDPE at the expense of its tensile ductility and impact strength. Thermogravimetric analysis and heat deflection temperature measurements revealed that nHA fillers are very effective to enhance the thermal stability of HDPE. The wear behavior of HDPE/nHA nanocomposites was studied using a pin-on-disk tribometer. nHA fillers of a large aspect ratio improved the wear resistance of HDPE substantially because of their load-bearing effect and the formation of a continuous transfer film on the steel counterface.     

Adhesion in polyamide/compatibilizer/polypropylene systems

The effect of compatibilization on the adhesion, fracture toughness, morphology, and mechanical properties of isotactic polypropylene (PP)/polyamide 6 (PA) blends was investigated. Maleic anhydride (MAH) functionalized poly-(ethylene-co-vinyl acetate) (EVA-g-MAH) and nonreactive EVA copolymer were used as compatibilizers in binary blends. An attempt of in situ compatibilization via addition of pure maleic anhydride to PA/EVA/PP melt was also made. The blends containing maleated EVA copolymer showed more regular and finer dispersion of phases, better adhesion at the interface, and improved mechanical properties.     

Mechanical and Thermal Performance of High-Density Polyethylene/Alumina Nanocomposites

High-density polyethylene (HDPE) nanocomposites reinforced with pristine and vinyltrimethoxysilane (VTMS)-treated alumina nanoparticles of 2, 4, and 6 wt% were melt-compounded in a twin-screw extruder followed by injection molding. Their structure, thermal and mechanical behaviors were studied. Fourier transform infrared (FTIR) spectra showed that VTMS was successfully covalently grafted to the alumina nanoparticles. The X-ray diffraction (XRD) patterns indicated that the alumina nanoparticle additions broadened the characteristic peak width of HDPE, indicating that they reduced the crystallite size of HDPE. The heat deflection temperature and thermogravimetric analyses demonstrated that the dimensional and thermal stability of HDPE were enhanced markedly by adding pristine and silane-treated alumina nanoparticles. The alumina nanoparticle additions were also beneficial in enhancing Young's modulus and yield strength of HDPE. The reinforcing effect was particularly apparent in the silane-treated nanocomposites due to improved filler–matrix interactions.     

Improvement of the mechanical and rheological properties of HDPE/PET/MWCNT nanocomposites

High density polyethylene (HDPE)/poly (ethylene terephthalate) (PET) (90/10 wt.%) blends and HDPE/PET/multi-walled carbon nanotubes (MWCNTs) nanocomposites were prepared by melt mixing process, and the influence of MWCNTs on the mechanical and rheological properties of the nanocomposites was investigated. MWCNTs were added up to 5 wt.% in the HDPE/PET matrix. Transmission electron microscopy images reveal that the MWCNTs were homogeneously dispersed in the HDPE/PET matrix. Improvement of mechanical properties was observed by the addition of MWCNTs compared with HDPE/PET blends. Prominent increases in the complex viscosity and storage modulus of the nanocomposites were found with increasing MWCNT content.