Positioning of the arc discharge channel in vacuum arc facilities

The behavior of an electric arc in a magnetic field is studied theoretically and experimentally. It is found that the arc behavior can be governed by the ponderomotive interaction of the arc with current-carrying elements. In a nonuniform magnetic field, the behavior of the arc depends on the Hall currents and the diamagnetic properties of its plasma. It is shown that the position of the arc channel between the end faces of cylindrical electrodes can be controlled by nonuniform magnetic fields. The methods and devices considered in this paper allow one, in particular, to control arc heat sources used in the heat treatment of metals.     

Time dependence of vacuum arc parameters

Time-resolved investigations of the expanded plasma of vacuum arc cathode spots are described, including the study of the ion charge state distribution, the random cathode spot motion, and the crater formation. It was found that the ion charge state distribution changes over a timescale on the order of hundreds of microseconds. For the random spot motion two timescales were observed: a very short spot residence time of tens of nanoseconds which gives, combined with the step width, the diffusion parameter of the random motion, and a longer timescale on the order of 100 μs during which the diffusion parameter changes. Crater formation studies by scanning electron microscopy indicate the occurrence of larger craters at the end of crater chains. The existence of a timescale much longer than the elementary times for crater formation and spot residence can be explained by local heat accumulation     

Space-charge-limited current of vacuum arc thruster

To optimize thrust performance, the expression of space-charge-limited current for vacuum arc thruster is derived from Poisson's equation. The commonly used ring-type and coaxial-type vacuum arc thrusters are simplified to the equivalent current sheet in planar geometry and cylindrical capacitor, respectively, for this calculation. Both the spatial distribution and peak magnitude of space-charge-limited current are given explicitly, together with their dependences on gap distance, applied voltage, charge number, and ion mass. For typical experimental parameters of the vacuum arc thruster, it is shown that the maximum current density drops significantly when the gap distance becomes large and grows when the applied voltage increases; moreover, a cathode material of lower atomic weight yields a higher current density. The expressions of total current for these two types of vacuum arc thruster are also presented. This work, to our best knowledge, is the first application of space-charge-limited current to the vacuum arc thruster and practically very interesting for engineering design.     

Anode jet in a high-current vacuum arc

A stable intense jet with a clear-cut bright sheath has been detected on the anode of a 10-ms-long high-current vacuum arc with a current amplitude of 15 kA. The jet is adjacent to the hot spot of a molten metal on the anode surface. The primary light of the jet is emitted by neutrals. The sheath of the jet is surrounded by an ion-induced diffuse glow. The anode jet arises from interaction between the cathode and anode plasmas. Because of this, the size of the jet inversely depends on the current of the arc and the jet becomes observable only by the end of the current pulse. This object (anode jet with a bright sheath) is well reproducible when the arc is initiated between copper-chromium electrodes. In the case of pure copper electrodes, such objects occur randomly and appear at long projections of the molten metal, where heat release is hampered, and at large drops moving in the interelectrode gap. This means that the anode evaporation intensity is crucial for the appearance of bright-sheath jets.     

Instability of vacuum arc in Ag-Cu contact alloys

To clarify the effect of contact material characteristics on the arc instability and chopping phenomena, the spectrum intensity of ionized and neutral vapor generated continuously during discharge is measured using contacts of Ag-Cu binary alloys. It is observed that arc instability and chopping are closely related to the behavior of the ionized vapor during discharge. The chopping current decreases with increased Ag content, while the instability-initiating current has a minimum value at 60 at.% Ag content. These effects are discussed from the viewpoint of the ion generation capability, including thermal properties, of contact materials     

Measurements of vacuum arc ion charge-state distributions

The charge-state distribution of ions generated in the metal vapor vacuum arc under a wide range of experimental conditions was measured. The experiments were carried out using an ion source in which the metal vapor vacuum arc is used as the method of plasma production and by which a high-quality, high-current beam of metal ions is produced. Charge-state spectra were measured using a time-of-flight diagnostic; arc voltages were also measured. Parameters that were varied include cathode material, arc current, axial magnetic field strength, neutral gas pressure, and arc geometry     

Macroparticle filtering of high-current vacuum arc plasmas

The transport of vacuum arc plasmas through a 90° curved magnetic macroparticle filter was investigated using a high-current pulsed arc source with a carbon cathode. The peak arc current was in the kiloampere range, exceeding considerably the level of what has been reported in the literature. The main question investigated was whether magnetic macroparticle filters could be scaled up while maintaining the transport efficiency of small filters. In front of the cathode, we found that arc current dependent total ion saturation currents were in the range from 10% to 23% of the arc current. The best relative transmission was 25% (time integrated output/time integrated input) at a duct wall bias of 12.5 V and at an axial magnetic field of about 100 mT. The measured relative transmission of the used high-current arrangement is comparable to what has been observed with other low-current filters. The absolute measurable ion saturation currents at the filter exit reached 70 A at an arc current of about 1000 A     

A hydrodynamic model of vacuum arc plasmas

The properties of plasmas expanding from cathode spots of vacuum arcs are calculated with a one-dimensional two-fluid model. The system of simplified hydrodynamic equations can be solved under stationary conditions using asymptotic power series. Although necessarily only an approximation, such analytical solutions prove to be advantageous compared with numerical integrations. All the plasma parameters are functions of (I/r)^2/5 (current, I: distance, r). The three forces accelerating the ions to high kinetic energies are quantitatively calculable: the electric field, the ion pressure gradient, and the electron-ion friction. The potential is decreasing towards the anode, and the residence of the plasma is negative. The ion temperature reaches only about 35% of the electron temperature. Although only asymptotic, the solution is suited to describe the arc plasma in a sufficient manner all over the expansion region     

Two-dimensional models of expanding vacuum arc plasmas

Multifluid equations describing the plasma of vacuum arcs expanding anisotropically from a cathode spot are given and discussed. Some first and preliminary results from an approximate analytical integration of such a system of equations, based on the representation of all plasma parameters by asymptotic power series, are presented and evaluated. Though the dependence of the plasma parameters on the direction (angle ϑ) is weak, the inclusion of angular terms and angular equations changes some results significantly, compared with the experiences from usually 1-D models. While the basic radial dependence (r) of the terms ~r^-2k/5, k=0,1,2..., remains the same as in 1-D theories, we now get an angular dependence ~ϑ² of the parameters in a first approximation, with positive factors, i.e., a flattening of the whole plasma distribution. However, with analytical solutions of higher flexibility, cos-like distributions are possible as well. The final kinetic energy of the plasma ions in the case of Cu arc spots is caused by the electric field within the plasma (contributing approximately 27%), the ion pressure gradient (~24%), and the electron-ion friction (plasma resistivity, ~49%) in directions near to the discharge axis. Again, similar to the results from 1-D models. With an approach to the cathode surface (ϑ→π/2), the plasma flow becomes ambipolar. Finally, some further possibilities which are available with the help of this model are discussed     

Laser action in an argon vacuum arc discharge

A transverse vacuum arc discharge has been developed. The anode cathode distance is 4 mm, the discharge length 100 mm. Gain up to 0.55% cm^?1 and a maximum laser power of 20 mW have been observed in argon at 488 nm.     

Plasma motion in a filtered cathodic vacuum arc

A model is proposed for the flow of a plasma originating from a cathodic vacuum arc into a curvilinear magnetic field. The model gives good agreement with measurements obtained from a filtered cathodic-arc thin film deposition system. The important parameters involved in the motion of a vacuum arc plasma beam through a magnetic filter are examined. The analysis is based on the use of the guiding center approximation to describe the motion of the charged particles produced in the plasma where the thermal energy is negligible compared to the mass flow energy. Electron-ion collision effects are included within the framework of the drift model. It is shown that under the limiting condition of a collision frequency which is much higher than the cyclotron frequency of the electron, the motion of the plasma ions around the bend becomes independent of the magnetic field, with the number of ions traversing the filter significantly reduced. However, in the collisionless plasma case (cyclotron frequency higher than the collision frequency), the model predicts a square-law relationship between ion-saturation current and magnetic field , I_p ∞B²     

Nanosecond displacement times of arc cathode spots in vacuum

With a high speed camera consisting of a combination of framing and streak channels, arc spots on a copper cathode are imaged in the spectral range 200-800 nm with spatial and time resolution of <5 μm and ⩽10 ns, respectively. At currents of 30-70 A and sufficiently long time after ignition (3-300 μs), the spots consist of fragments with diameters of 10-20 μm. These fragments appear and disappear in a cyclic way. Formation times <50 ns and residence times <100 ns have been observed. Apparent fragment merging into one spot is due to the extinction of all of them except one, while apparent spot splitting is due to the formation of a new fragment outside the spot center. Consecutive fragment formation appears as displacement with momentary velocities up to 1000 m/s. The fragment dynamics leads to random displacement of the spot center with a ratio of mean square displacement 〈R²〉 to the observation time t of 〈R²〉/t=(2.3±0.6)×10^-3m ²/s. This holds down to t=100 ns. Thus, fragments and spots operate on nanosecond time scales. Prior to apparent spot splitting and after apparent fragment merging the spot brightness increases considerably. When analyzing time-integrated pictures, the stages of increased brightness lead to overestimating the average residence time. Because of the short formation time, the fragments do not reach a balance between surface heating and heat conduction into the bulk, i.e., there is no stationary evaporation. A further substructure of the fragments exists with size <5 μm and timescale ⩽10 ns     

Theory of the cathode sheath in a vacuum arc

A previous theory of the plasma sheath transition starting from the charge exchange model for ion collisions is extended to account for ionization and recombination. It is applied to the quasi-neutral boundary layer (presheath) in front of the cathode sheath of a vacuum arc. An essential potential and density difference between the sheath edge and cathodic plasma ball is found. This difference is accounted for in a unified theory of the arc cathode based on G. Ecker's (1971) existence diagram method, which indicates possible areas of arc operation in the T_cj plane, where T_c is the spot temperature and j is the current density. A numerical evaluation for Cu gives the results which are qualitatively similar to Ecker's theory. The existence areas are quantitatively enlarged and shifted to lower current densities     

Film deposition by laser-induced vacuum arc evaporation

Recent results of a study of the deposition process and the technological development of laser-arc are presented. Studies of the influence of arc current on film deposition were carried out for Ti, TiC, and C. On the basis of these results, specific multilayered structures have been prepared. As an example, a Ti/TiC multilayer system with 25-nm single layers is described. Results of structural and chemical analysis by means of Auger electron spectroscopy (AES) are presented. They show that diamond-like carbon film with a refractive index in the range of between 2.05 and 2.5 can be deposited effectively     

Structure and parameters of vacuum arc cathode spots

The effect of such parameters of cathode materials as the heat of atom evaporation, atomic weight, work function of electrons on the structure of cathode spots of a vacuum arc, conditions of charged particle generation, and, most important, the F-emission of electrons, is considered. Determining the interrelation of cathode parameters and processes in a vacuum arc cathode spot helps develop conditions for a vacuum arc to effectively modify the surfaces of materials.     

A physical model of the low-current-density vacuum arc

A one-dimensional (1-D) physical model of the low-current-density steady-state vacuum arc is proposed. The model is based on the continuity equations for ions and electrons and the energy balance for the discharge system; the electric potential distribution in the discharge gap is assumed to be nonmonotonic. It is supposed that the ion current at the cathode is generated within the cathode potential fall region due to the ionization of the evaporated atoms by the plasma thermal electrons having Boltzmann's energy distribution. The model offers a satisfactory explanation for the principal regularities of a hot-cathode vacuum arc with diffuse attachment of the current. The applicability of the model proposed to the explanation of some processes occurring in a vacuum arc, such as the flow of fast ions toward the anode, the current cutoffs and voltage bursts, and the backward motion of a cathode spot in a transverse magnetic field is discussed     

Ecton mechanism of the vacuum arc cathode spot

A new mechanism for the operation of a cathode spot in a vacuum arc, based on ecton processes, is proposed. An ecton is formed by the explosion of the tip of a jet of molten metal as it interacts with plasma. The time of ecton operation is assumed to be limited by the thermal conductivity of the liquid metal. For copper electrodes, the theoretical expressions are derived for the specific mass removal, ion erosion characteristics, current density, and the diameters of craters. The results agree well with the experimental data available