超细镍粉复合材料的微波电磁特性研究

以蒸馏水为溶剂,利用快捷、温和的液相还原法制备超细镍粉,将得到的超细镍粉作为填料制备了复合材料,考察了复合材料的电磁屏蔽和吸波性能．结果表明,超细镍粉质量分数为80％的树脂基复合材料在130MHz～1．5GHz测试频段范围内的电磁屏蔽性能高于45dB;而厚度为2mm的超细镍粉／石蜡复合材料在7GHz附近的反射率可达-27dB．     

磁场对超细镍粉的磁性能及电磁屏蔽性能的影响

分别在水和乙二醇溶液中,于搅拌条件下采用液相还原法制备超细镍粉,研究反应过程中外加磁场对产物形貌及性能的影响。结果表明,水中得到的产品为刺球状颗粒,外加磁场对产物的形貌影响不大;乙二醇中得到类球形颗粒,加磁场后得到短链状结构。外加磁场使超细镍粉的饱和磁化强度值降低而矫顽力值升高。将水体系中得到的超细镍粉作为导电填料制备电磁屏蔽涂料,结果发现外加磁场条件下得到的超细镍粉/树脂复合涂料在130 MHz～1.5 GHz频段内具有更好的电磁屏蔽性能。     

聚合物基纳米复合材料结构设计与电磁屏蔽性能研究

聚合物纳米复合材料以其质量轻、易加工成型、耐化学腐蚀等优秀特性成为电磁屏蔽材料的研究热点.复合材料的导电性是影响电磁屏蔽性能的关键因素,而聚合物基体中导电网络结构则决定了材料内部的电子传输效率,从而在很大程度上决定材料导电性能.合理的结构设计可以解决纳米填料在基体中易团聚、难分散的问题,实现低渗滤阈值、高导电性能/电磁屏蔽与多功能化的统一.我们围绕聚合物纳米复合材料的关键科学问题展开研究,取得一些创新性研究成果:(1)通过填料/基体界面调控,实现复合材料连续导电网络的构筑,制备系列低渗滤阈值聚合物导电复合材料;(2)发展三维导电结构预先构筑新方法,制备出高效导电网络,实现电磁屏蔽复合材料结构功能一体化设计与制备;(3)提出构建多界面结构策略,实现聚合物电磁屏蔽复合材料的轻量化设计.本专论针对我们研究成果进行总结,并对高性能电磁屏蔽纳米复合材料的发展前景进行展望.     

一种提高有机硅导电橡胶复合材料导电和电磁屏蔽性能的方法

描述了一种利用多元复合导电网络提高有机硅橡胶复合材料导电和电磁屏蔽性能的思想。这种含有多元复合导电网络的复合材料是通过将镀银泡沫、导电填料和有机硅橡胶复合在一起而制备的。利用扫描电子显微镜观察了复合材料的微观结构,采用电阻测试仪、矢量网络分析仪、热失重分析仪分别研究了复合材料的导电性、电磁屏蔽性能及热稳定性,并探讨了补强剂SiO2对这些性能的影响。结果表明,2%碳纳米管/导电泡沫/硅橡胶多元复合体系相比于2%碳纳米管/硅橡胶单一复合体系电阻率降低了6个数量级,平均电磁屏蔽效能由12dB提高到52dB,增大了4倍。当导电填料换为炭黑后,2%炭黑/导电泡沫/硅橡胶多元复合体系相比于2%炭黑/硅橡胶单一复合体系电阻率降低了7个数量级,平均电磁屏蔽效能由10dB提高到50dB,增大了5倍。由于多元复合导电网络,材料的导电性能和电磁屏蔽性能大幅度提升。此外,补强剂的加入增大了复合材料的热稳定性,但降低了其导电和电磁屏蔽性能。     

碳系填料填充聚合物基电磁屏蔽材料研究进展

电子电器设备的大量应用,使得电磁环境越来越复杂,对电磁屏蔽材料的需求也不断增长。与传统的金属填料相比,碳系填料具有品种多、质量轻、电导率高、来源广、耐腐蚀等独特优势,在聚合物基电磁屏蔽领域有着广阔的应用前景。本文主要介绍了炭黑、石墨、石墨烯、碳纳米管、碳纤维等碳系填料的结构与性能特点,并从填料形状,表面处理,复合技术等角度综述了近年来碳系填料填充改性制备聚合物基电磁屏蔽材料方面的研究进展。     

碳系填料填充聚合物基电磁屏蔽材料研究进展北大核心CSCD

电子电器设备的大量应用,使得电磁环境越来越复杂,对电磁屏蔽材料的需求也不断增长。与传统的金属填料相比,碳系填料具有品种多、质量轻、电导率高、来源广、耐腐蚀等独特优势,在聚合物基电磁屏蔽领域有着广阔的应用前景。本文主要介绍了炭黑、石墨、石墨烯、碳纳米管、碳纤维等碳系填料的结构与性能特点,并从填料形状,表面处理,复合技术等角度综述了近年来碳系填料填充改性制备聚合物基电磁屏蔽材料方面的研究进展。     

微孔发泡聚合物基导电复合材料的研究进展

概述了用超临界流体作为物理发泡剂对聚合物基导电复合材料进行微孔发泡的基本原理,总结了聚合物基导电复合材料及其微发泡复合材料的几种导电机理,简要介绍了近年来微孔发泡聚合物基导电复合材料电学性能的研究现状。并从微发泡聚合物基导电复合材料的基体特性、所使用的导电填料类型、导电填料的含量、填料在基体中的分散方法及微发泡复合材料的泡孔形态等几个方面,分析了影响微孔发泡聚合物基导电复合材料电学性能的主要因素,并展望了新型微孔发泡聚合物基导电复合材料的研究和发展趋势。     

轻质柔性聚酰亚胺纸基电磁屏蔽材料的制备与性能

基于聚酰亚胺纤维纸基导电骨架(PI-CP)的三维网络结构, 通过聚吡咯(PPy)的气相沉积及无钯化学镀工艺在PI-CP上进行镍基金属的层层组装, 制备了夹芯结构的镍/聚吡咯@聚酰亚胺纤维纸基电磁屏蔽材料 (Ni/PPy@PI-CP); 对其形貌、 结构、 导电性能、 力学性能及电磁屏蔽性能进行了表征; 并考察了温度、 弯曲牢度和折叠次数对Ni/PPy@PI-CP导电性能和电磁屏蔽性能的影响. 研究结果表明, Ni/PPy@PI-CP-3的电磁屏蔽性能可达到70 dB以上; Ni/PPy@PI-CP-3在弯曲变形下表现出优良的导电稳定性, 其电导率损失可以忽略不计, 经过200次的反复弯曲测试, 其电导率仍保持在92.4%以上. 此外, Ni/PPy@PI-CP还具有轻质及易于加工的特性, 并具有稳定的热性能, 于300 ℃下处理后电磁屏蔽性能仍保持在80％以上.     

浇注型环氧树脂基耐高温中子屏蔽复合材料

提出“自驱动梯度升温”概念，研制了一种耐高温，且综合性能优异的环氧树脂基中子屏蔽复合材料。通过反应动力学研究，确定基体为混合多官能度缩水甘油胺环氧树脂和混合改性酚醛胺固化剂，基体中高反应活性树脂体系固化反应放热触发低反应活性树脂体系的固化反应，实现了室温浇注工艺条件下，高性能环氧树脂无外部热源输入即可固化成型，制备耐高温中子屏蔽材料的目的。在基体材料分子结构中刚/柔性基团的匹配、体系复杂相态下的传热和功能填料的筛选等几方面研究基础上，最终得到了玻璃化转变温度（Tg）>150℃、负荷热变形温度>150℃、快中子屏蔽系数（252Cf,40 mm）>2.5、热中子屏蔽率（252Cf,40 mm）>99.98%、物理机械性能优异的中子屏蔽复合材料。该材料在服役工况苛刻的核辐射二次屏蔽领域具有现实应用场景。     

海胆状氧化锌/羰基铁粉核壳结构复合粒子的抗氧化及吸波性能

针对羰基铁粉吸收剂在温度较高时易被氧化的问题,采用水热法制备了氧化锌包覆羰基铁粉核壳结构复合粒子,并分别将羰基铁粉和氧化锌/羰基铁粉核壳粒子与石蜡混合,制备复合材料。结果表明,氧化锌纳米棒致密的包覆在羰基铁粉颗粒表面形成海胆状核壳结构复合粒子,正是这种结构将羰基铁粉颗粒与空气隔绝,使得复合粒子的抗氧化性能得到显著改善。与羰基铁粉复合吸波材料相比,氧化锌/羰基铁粉核壳粒子的复合材料吸收峰稍向低频移动,反射损耗小于-5dB的带宽几乎保持不变,在不改变电磁吸波性能的前提下,提高了羰基铁粉粒子的使用温度。     

Preparation and electromagnetic interference shielding characteristics of novel carbon‐nanotube/siloxane/poly‐(urea urethane) nanocomposites

Poly(urea urethane) (PUU) with a poly(dimethylsiloxane) soft segment was synthesized. Different types of conductive fillers—carbon nanotube (CNT), silver‐coated carbon nanotube (CNT–Ag), and nickel‐coated carbon nanotube (CNT–Ni)—were blended with PUU to form partially conductive polymer composites. The results showed that highly conductive metals could improve the conductivity of CNTs significantly. When the filler contents were 3, 4, and 5 parts per hundred parts of resin (phr), the PUU/CNT composites possessed electromagnetic interference shielding effectiveness (SE) at 8.5, 28.4, and 26.0 dB as the electromagnetic wave frequencies were 12.3, 16.2, and 15.9 GHz, respectively. SE of the composites that contained CNT–Ni and CNT–Ag increased with the filler loading. At the same modified‐CNT loading, the CNT–Ni‐filled composites had a higher SE than those filled with CNT–Ag. Tensile stresses ranged from 5.7 to 15.6 MPa (a 177.3% increase) when the CNT concentration reached 8 phr. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 345–358, 2005     

Electromagnetic Interference Shielding Polymers and Nanocomposites - A Review

Intrinsically conducting polymers (ICP) and conductive fillers incorporated conductive polymer-based composites (CPC) greatly facilitate the research in electromagnetic interference (EMI) shielding because they not only provide excellent EMI shielding but also have advantages of electromagnetic wave absorption rather than reflection. In this review, the latest developments in ICP and CPC based EMI shielding materials are highlighted. In particular, existing methods for adjusting the morphological structure, electric and magnetic properties of EMI shielding materials are discussed along with the future opportunities and challenges in developing ICP and CPC for EMI shielding applications.     

具有隔离结构的聚丙烯/碳纳米管复合材料的制备及电磁屏蔽性能

通过共挤出包覆-热压法制备了具有隔离结构的聚丙烯(PP)/碳纳米管(CNTs)电磁屏蔽复合材料。 其中,CNTs随机分布于PP基体中形成导电相,该导电复合物作为包覆层包敷在纯PP颗粒表面,形成包覆复合粒子,经热压后形成隔离导电网络。 结果表明,所制备的隔离结构复合材料呈现良好的导电性能,可获得较低的导电逾渗值0.28%(体积分数);在CNTs质量分数为5.6%时,该复合材料电磁屏蔽性能达到25.6 dB,同时具有良好的力学性能。 本文结果表明,共挤出包覆-热压法制备隔离结构导电复合材料方法简单可控、绿色环保,对开发高性能电磁屏蔽复合材料具有重要指导意义。     

Dielectric Properties of Polymer Composites Filled with Different Metals

Electrically conductive composite systems based on polyvinyl chloride (PVC) and polymethyl methacrylate (PMMA) filled with metal powders of Al and Cu have been studied. The composite preparation conditions allow the formation of a random distribution of metallic particles in the polymer matrix. Dependence of the dielectric and conductivity properties of the PVC and PMMA/fillers was studied over a broad range of frequency and volume fraction of metal fillers. The experimental results could be explained by means of the conductivity of fillers and the interface polarization between polymers and fillers. Percolation was also seen in this study when the volume fraction of conducting fillers was close to critical value, in which the composites undergo an insulator‐conductor transition. The relation among the dielectric property and the fillers with different conductivity was proposed.     

Interfacial polarization in composite materials with spherical fillers: characteristic frequencies and scaling laws

The dielectric properties of composite materials consisting of a host matrix filled with spherical particles are investigated as a function of frequency by means of numerical calculations. Two different cases are analyzed: (a) composites with a conductive matrix and insulating fillers and (b) composites with an insulating matrix and conductive fillers. In both situations, dielectric dispersions due to interfacial polarization effects are observed in the dielectric spectra. In the present contribution, the characteristic frequencies of interfacial polarization effects are systematically analyzed in dependence on the volume fraction of the spherical fillers and on the conductivity values of the composite phases. The resulting scaling laws are discussed in detail.     

羰基铁粉/银核-壳粒子及其复合材料的制备与电磁特性

运用液相化学还原银技术, 制备了羰基铁粉/银核-壳复合粒子; 以该复合粒子为屏蔽填料, 制备了一种宽频、高效的新型电磁屏蔽橡胶材料. 分析了该屏蔽填料的表面形貌和组成, 研究了其电磁特性对电磁屏蔽橡胶材料屏蔽效能的影响规律. 结果表明, 具有完整核壳结构的羰基铁粉/银复合粒子兼具优异的磁性能和高导电率, 用其组成的电磁屏蔽橡胶材料对电磁波能同时产生较强的吸收损耗和反射损耗, 屏蔽效能(SE)优于传统的屏蔽橡胶材料.     

Conductivity and electromagnetic shielding effectiveness of flaky Ni/Ni-Cu-coated glass fiber/epoxy resin composite coating

Flaky Ni/Ni-Cu-coated glass fiber/epoxy resin composite coatings were prepared using the glass fibers and flaky nickel powders as fillers and epoxy resin as binder. The conductivity and electromagnetic shielding effectiveness of the coatings are as follows: (1) the appropriate content of Ni-Cu-coated glass fibers is 6 wt % in the composite filler and the optimum ratio of the filler to epoxy resin is 4: 1; (2) electrical conductivity of the coating with a thickness of 300 μm has a minimum value of 0.72 Ω cm; (3) shielding effectiveness of the coatings is up to 50.21–55.43 dB in the frequency range of 0.3–1000 MHz. This offers a new idea to enhance the added value of the glass fibers and raise the level of electromagnetic radiation protection.     

Multi-layered graphene-Fe3O4/poly (vinylidene fluoride) hybrid composite films for high-efficient electromagnetic shielding

A flexible and multi-layered graphene nanosheets (GNSs)-Fe₃O₄/poly (vinylidene fluoride) hybrid composite film with high-efficient electromagnetic interference (EMI) shielding was fabricated via a facile layer-by-layer coating. The well-designed multi-layered and hybrid electromagnetic fillers endow the prepared film with good surface impedance matching and prominent internal multiple absorption, which forms “absorb-reflect-reabsorb” electromagnetic transmission pattern and results in highly efficient electromagnetic shielding effectiveness (EMI SE). The resultant composite film exhibits an exceptional EMI SE of 52.0 dB at a thickness of 0.3 mm. What is more important is that the prepared film exhibits excellent flexibility and EMI stability, and the retention rate of efficient EMI SE is high as 91.9% after 1000 bending-release cycles. This study provides a feasible strategy for designing high-efficient EMI shielding film with excellent flexibility and ultra-thin thickness that suitable for next-generation intelligent protection devices.     

纳米镍-铁合金/膨胀石墨复合材料的制备、表征及其电磁屏蔽性能

The composites with nano-particles of Ni-Fe alloys dispersed on the nano-layers of expanded graphite (EG) were prepared by the impregnation of EG with ethanol solutions of nickel and iron acetates， followed by drying and reduction in H₂. The square nano-particles of Ni-Fe alloys with particle sizes of mainly 20～40 nm were found to be well spread on the layers of EG. The alloy nano-particles exhibited high shielding effectiveness (SE) for electromagnetic radiations at low frequencies due to their high magnetic conductivity. Since EG is electronically conductive and displayed high SE at high frequencies， the composites exhibited good SE at wide range of frequencies. The electric and magnetic conductivities of the composites could be monitored through regulating the loadings of alloy nano-particles on EG， and it was found that the composites with 20%～40% of the alloys exhibited good SE. Specifically， the composite 27%Ni-3%Fe-EG showed the excellent SE from 66 to 110 dB at the frequencies from 300 kHz to 1.5 GHz.