Influence of structure on the properties of polypropylene copolymers and terpolymers

Several Ziegler-Natta copolymers of iPP with ethylene or 1-butene, and terpolymers with both counits have been characterized, devoting special attention to the effect of composition and processing conditions on the crystal structure and final properties. DSC and X-ray diffraction were used to study the polymorphism of copolymers and terpolymers. Comonomer insertion interrupts the isotactic sequences, acting as a structural defect, and the formation of γ form is enhanced. Moreover, crystallinity decreases and crystal structure is modified. Comonomer type and concentration determine the extent of these modifications, resulting in important changes in macroscopic properties. In particular, the excellent optical properties of the analyzed terpolymers make them very attractive for applications such as transparent film or packaging.     

Structure and properties of sequentially polymerized propylene-b-[ethylene-co-propylene]-b-propylene copolymers

The structure and properties of presumed block copolymers of polypropylene (PP) with ethylene-propylene random copolymers (EPR), i.e., PP-EPR and PP-EPR-PP, have been investigated by viscometry, transmission electron microscopy, dynamic mechanical analysis, differential scanning calorimetry, gel permeation chromatography, wide-angle x-ray diffraction, and other techniques testing various mechanical properties. PP-EPR and PP-EPR-PP were synthesized using δ-TiCl₃-Et₂-AlCl as a catalyst system. The results indicate that the intrinisic viscosity of these polymers increases with each block-building step, whereas the intrinsic viscosity of those prepared by chain transfer reaction (strong chain-transfer reagent hydrogen was introduced between block-building steps during polymerization) hardly changes with the reaction time. Compared with PP/EPR blends, PP-EPR-PP block copolymers have lower PP and polyethylene crystallinity, and lower melting and crystallization temperatures of crystalline EPR. Two relaxation peaks of PP and EPR appear in the dynamic spectra of blends. They merge into a very broad relaxation peak with block sequence products of the same composition, indicating good compatibility between PP and EPR in the presence of block copolymers. Varying the PP and EPR content affects the crystallinity, density, and morphological structure of the products, which in turn affects the tensile strength and elongation at break. Because of their superior mechanical properties, sequential polymerization products containing PP-EPR and PP-EPR-PP block copolymers may have potential as compatibilizing agents for isotactic polypropylene and polyethylene blends or as potential heat-resistant thermoplastic elastomers.     

Processing and physical property relationships in injection-molded isotactic polypropylene. 1. Mechanical properties

The aim of the research reported in these two articles was to explore the relationship between processing conditions and the physical properties of different grades of isotactic polypropylene injection moldings and propylene/ethylene copolymers. This first article describes the methods and processing conditions used for molding, together with mechanical test results. Both conventional and shear-controlled orientation injection molding (SCORIM) have been employed for the production of moldings. SCORIM is based on the application of specific macroscopic shears to a solidifying melt, which in turn, facilitates enhanced molecular alignment. SCORIM results in more pronounced molecular orientation than conventional injection molding, which is consistent with the substantial increase in Young's modulus of moldings produced by SCORIM. By controlling the processing parameters it is possible to control and enhance the stiffness without loss of tensile strength. An increase of up to four times in impact strength has been achieved with SCORIM as well as a substantial increase in Young's modulus. The conventional injection moldings containing pronounced molecular orientation exhibited impact resistance well below that for the SCORIM moldings. The mechanical tests carried out at 80°C showed that the high-temperature mechanical properties of all the materials, converted into moldings using SCORIM, exhibited substantial enhancement when compared with moldings of the same material converted by conventional injection molding. © 1997 John Wiley & Sons, Inc.     

Structure and properties for transparent polypropylene containing sorbitol‐based clarifier

Relation between structure and properties is studied for polypropylene (PP) containing 1,3:2,4‐di‐benzylidene sorbitol (DBS) that forms network structure composed of nanofibrils in a molten PP. It is found that the aggregation state of DBS, which can be controlled by the applied flow field and thermal history, affects the spherulite texture of PP and thus the transparency. When injection‐molded products, in which the nanofibrils of DBS orient to the flow direction, are reprocessed at 180 °C, that is, lower temperature than the melting point of DBS, the obtained material shows high level of transparency, although it has been believed that sorbitol‐derivatives have to be melted and dissolved into the molten PP at high temperature, for example, 240 °C. Further, it is found that the particle flow occurs in the blend at 180 °C. The applied shear force generates the particles, that is, flow units, by the fragmentation of the network structure. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 41–47, 2008     

Direct and indirect functionalization of polypropylene

Polypropylene is the polymer with the fastest-growing usage rate, owing to its low price combined with properties that have been improved over recent years. However, because it does not carry any functional groups, it has little interaction with useful components of many systems, and it is difficult to paint. Recently, a certain number of attempts have been made to modify this polymer, either through direct copolymerization with reactive monomers, or after chemical modification of the polymer itself or some of its copolymers. The paper is a review of these different approaches, with emphasis on two points: (a) the new possibilities offered by the metallocene family of catalysts and (b), the work carried out in the author's laboratory, based on various functionalizations of copolymers of propylene and dienes.     

Enhanced rigidity of recycled polypropylene from packaging waste by compounding with talc and high‐ crystallinity polypropylene

Polypropylene (PP) constituted 30% of the collected material in a Swedish collection system for rigid plastic packaging waste. The PP fraction was however a complex mixture of grades with widely different properties. In order to enhance the rigidity of the recycled PP, modified grades were prepared by compounding with talc and/or a virgin high‐crystallinity PP grade. Adding 20–40% of high‐crystallinity PP enhanced the stiffness and yield strength without impairing the impact resistance. A composite material consisting of 20% of this grade, 20% talc and 60% recycled PP gave mechanical properties similar to those of a commercial talc‐filled PP compound used for demanding engineering applications. The present study demonstrates that recycled PP derived from post‐consumer packaging waste can also be made useful for demanding engineering applications. Copyright © 2001 John Wiley & Sons, Ltd.     

Surface properties of polypropylene following a novel industrial surface‐treatment process

Polypropylene (PP) is used in many automotive applications where good paint adhesion is of primary importance. PP is widely known for its low surface energy which impacts negatively on its adhesion strength. PP surfaces were modified using a new industrial surface‐treatment process known as the Accelerated Thermo‐molecular adhesion Process (ATmaP). ATmaP grafts functional groups to the polymer surface derived from an atomised and vapourised nitrogen‐containing coupling agent. The surface properties and adhesion performance of PP samples treated using the ATmaP process and two different flame processes were compared using XPS, time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) and mechanical testing (pull‐up tests). The latter showed that ATmaP improved adhesion strength significantly in comparison with conventional flame treatments. XPS showed an increase in oxygen and nitrogen concentration on the surface of ATmaP‐treated samples compared with untreated and flame‐treated samples. Principal components analysis (PCA) of the ToF‐SIMS data revealed the major phenomena occurring during the surface treatment of PP samples. Early stage events, including the chain scission of the PP backbone chain and the subsequent reaction of these chains with the surrounding air, are captured by the first principal component (PC1). The increase in the concentration of NO surface functional groups resulting from ATmaP treatment is captured by the second principal component (PC2). Copyright © 2008 John Wiley & Sons, Ltd.     

Solution properties of chlorinated polypropylene and maleic anhydride grafted chlorinated polypropylene

The solution behaviors of the chlorinated polypropylene (CPP) and its grafted polymers (CPP-g-MAH) were systematically studied to characterize their polar change with grafting maleic anhydride (MAH) onto the chain of CPP. The molecular weights of the polymers were determined with light scattering measurements, and the Mark–Houwink equation of CPP in toluene was also obtained. The result showed that the Mark–Houwink equation of CPP was suitable for estimating the molecular weight of the polydisperse samples of CPP and not suitable to CPP-g-MAH because the molecular polarity of the graft polymers had changed with grafting MAH onto CPP. The solubility result of CPP and CPP-g-MAH in various solvents indicated that the polarity of CPP gradually increased with grafting MAH onto its chain, which would cause the solubility of poorly hydrogen bonded solvents for CPP-g-MAH to gradually become poor, whereas that of moderately hydrogen bonded solvents for the polymers becomes better with an increase of the MAH graft content. This is consistent with the results of their dilution ratio and solubility parameter. Stabilities of the 344^# resin–CPP-g-MAH–toluene solutions showed that the miscibility of CPP-g-MAH and 344^# resin was improved with increase of the MAH grafted content.     

Structure of polypropylene crystallized in confined nanolayers

Films with a thousand alternating layers of isotactic polypropylene (PP) and polystyrene (PS) were prepared by layer‐multiplying coextrusion. The crystal structure of extremely thin PP layers confined between PS layers was studied by optical light microscopy (OM), atomic force microscopy (AFM), differential scanning calorimetry (DSC), small‐angle X‐ray scattering (SAXS), and wide‐angle X‐ray scattering (WAXS). Changes in structure were observed as the PP layer thickness decreased to the nanoscale. The thin PP discoids were largely composed of edge‐on lamellae with (040) planes lying flat on the interface. In layers 65 and 10‐nm thick, compressed d‐spacings in the directions perpendicular to the chains and loss of registry along the chain axis were suggestive of smectic packing of conformationally distorted chains. Even so, crystalline lamellae were distinguishable in the AFM images. In addition to the crystal population with (040) planes parallel to the interface, the WAXS from layers 65‐nm thick revealed another crystal fraction with (110) planes parallel to the interface and (040) planes perpendicular to the interface. This fraction was more evident in layers 10‐nm thick, where it accounted for approximately 10–20% of the crystallinity. Decreasing layer thickness resulted in a change of the crystal growth plane from the usual (110) to the more rare (010). The new crystal structure possibly served to fill‐in the radial structure of the dendritic discoids when a limitation to the thickness of the layer left only a little space for secondary nucleation of the crosshatched lamella. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3380–3396, 2004     

Structure,morphology, and crystallization process of isotactic polypropylene/hydrogenated hydrocarbon resin blends

The structure, morphology, and isothermal and nonisothermal crystallization of isotactic polypropylene/low‐molecular‐mass hydrocarbon resin blends (iPP/HR) (up to 20% in weight of HR) have been studied, using optical and electron microscopy, wide‐ and small‐angle X‐ray and differential scanning calorimetry. New structures and morphologies can be activated, using appropriate preparation and crystallization conditions and blend composition. For every composition and crystallization condition, iPP crystallizes in α‐form, with a spherulitic morphology. The size of iPP spherulites increases with resin content, whereas the long period decreases. In the range of crystallization temperatures investigated, HR modifies the birefringence of iPP spherulites, favoring the formation of radial lamellae and changing the ratio between tangential and radial lamellae. Spherulitic radial growth rates, overall crystallization rates, and melting temperatures are strongly affected by resin, monotonically decreasing with resin content. This confirms miscibility in the melt between the two components of the blends. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3368–3379, 2004     

Molecular orientation,crystallinity, and flexural modulus correlations in injection molded polypropylene/talc composites

In order to promote better understanding of the structure‐mechanical properties relationships of filled thermoplastic compounds, the molecular orientation and the degree of crystallinity of injection molded talc‐filled isotactic polypropylene (PP) composites were investigated by X‐ray pole figures and wide‐angle X‐ray diffraction (WAXD). The usual orientation of the filler particles, where the plate planes of talc particles are oriented parallel to the surface of injection molding and influence the orientation of the α‐PP crystallites was observed. The PP crystallites show bimodal orientation in which the c‐ and a*‐axes are mixed oriented to the longitudinal direction (LD) and the b‐axis is oriented to the normal direction (ND). It was found that the preferential b‐axis orientation of PP crystallites increases significantly in the presence of talc particles up to 20 wt% in the composites and then levels‐off at higher filler content. WAXD measurements of the degree of crystallinity through the thickness of injection molded PP/talc composites indicated an increasing gradient of PP matrix crystallinity content from the core to the skin layers of the molded plaques. Also, the bulk PP crystallinity content of the composites, as determined by DSC measurements, increased with talc filler concentration. The bulk crystallinity content of PP matrix and the orientation behavior of the matrix PP crystallites and that of the talc particles in composites are influenced by the presence of the filler content and these three composite's microstructure modification factors influence significantly the flexural moduli and the mechanical stiffness anisotropy data (E_LD/E_TD) of the analyzed PP/talc composites. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis of polypropylene block copolymers from brominated styrene-terminated isotactic polypropylene

Isotactic polypropylene block copolymers, isotactic-polypropylene-block-poly (methyl methacrylate) (i-PP-b-PMMA) and isotactic-polypropylene-block-polystyrene (i-PP-b-PS), were prepared by atom transfer radical polymerization (ATRP) using a brominated styrene-terminated isotactic polypropylene macroinitiator synthesized from bromination of styrene-terminated isotactic polypropylene. The styrene-terminated isotactic polypropylene can be obtained by polymerization of propylene in the presence of styrene and hydrogen chain transfer agents using a rac-Me₂Si[2-methyl-4-(1-naphyl)Ind]₂ZrCl₂ as catalyst. The molecular weights of isotactic polypropylene block copolymers were controlled by altering the amount of hydrogen used in the polymerization of propylene and the amount of monomer used in the blocking reaction. The effect of i-PP-b-PS block copolymer on PP-PS blends and that of i-PP-b-PMMA block copolymer on PP-PMMA blends were studied by scanning electron microscopy.     

Preparation,properties, and application of polypropylene micro/nanofiber membranes

Nanofiber membranes have huge potential applications in many areas due to their unique properties. However, the thermoplastic micro/nanofiber membranes were rarely reported. In this paper, polypropylene (PP) nanofibers were prepared by melt extrusion of immiscible blends of PP, cellulose acetate butyrate (CAB), and subsequent removal of the CAB matrix. The wet‐laid application was used to make PP nanofiber membranes and PP‐g‐MAH/nonwoven micro/nanofiber membrane. The properties of membranes including morphology, apparent density, porosity, contact‐angle, pore size distribution, and water flux were characterized. The results showed that the consequent membranes were provided with optimistic porosity and pore size distribution. Moreover, they were all with high pure water fluxes, which were superior to that of PP microporous membrane. They performed an excellent separation performance of TiO₂ suspension and dyeing wastewater. The work revealed this method could be an efficient one to make thermoplastic polymer micro/nanofiber membranes, and they would have a brilliant potential application for water treatment. Copyright © 2010 John Wiley & Sons, Ltd.     

Structure and mechanical properties for binary blends of polypropylene and ethylene‐1‐hexene copolymer

The structure and mechanical properties of the injection‐molded products for the binary blends composed of an isotactic polypropylene (PP) and a rubbery ethylene‐1‐hexene copolymer (EHR) were studied. The following two types of blends were employed: one is the incompatible blend of PP and ethylene‐rich EHR; the other is the compatible blend of PP and 1‐hexene‐rich EHR. The incompatible blend shows a phase‐separated morphology, in which EHR domains in the skin layer highly orient to the flow direction. On the other hand, the compatible blend shows fairly homogeneous morphology in the skin and core regions, in which EHR molecules are dissolved into the amorphous PP region. The measurements of birefringence and infrared dichroism revealed that the magnitude of molecular orientation along the flow direction for the compatible blend is larger than that for the incompatible blend. Nevertheless, it was also found that anisotropy of the mechanical properties for the compatible blend is less prominent, which is attributed to lack of the mechanical connection between neighbor crystalline fragments aligned perpendicular to the flow direction. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 701–713, 1999     

Effect of carbon nanotubes on the crystallization and properties of polypropylene

The effect of different concentrations of single‐walled carbon nanotubes (SWNTs) on the nonisothermal crystallization kinetics, morphology, and mechanical properties of polypropylene (PP) matrix composites obtained by melt compounding was investigated by means of X‐ray diffraction, differential scanning calorimetry, optical and scanning electron microscopy, and dynamic mechanical thermal analysis. Microscopy showed well‐dispersed nanotube ropes together with small and large aggregates. The modulus was found to increase by about 75% at a level of 0.5 wt % nanotubes. The SWNTs displayed a clear nucleating effect on the PP crystallization, favoring the α crystalline form rather than the β form. The crystallization kinetics analysis showed a significant increase in activation energy on incorporating nanotubes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2445–2453, 2005     

Structure investigations of PE-g-LCP copolymers

 Transesterification products – copolymers of semiflexible liquid crystalline polymer SBH 112 grafted to functionalized low molecular mass polyethylene (PEox) obtained by melt polycondensation or reactive blending procedures have been investigated by wide-angle x-ray scattering (WAXS) and scanning electron microscopy (SEM). The x-ray diffraction patterns of PE-g-LCP copolymers obtained via both procedures consist of reflections typical for the orthorhombic crystalline lattice of PE and the single reflection of the solid LCP. The lack of d _hkl variations with respect to those of neat PEox and SBH indicates the absence of interactions in the crystalline phase or that of cocrystallization phenomena between the components of the PE-g-SBH copolymers. The analysis of the crystallinity degree and normalized amorphous and crystalline contributions to the diffraction patterns of the products suggests that both copolymer components are partly miscible in the amorphous phase. The extent of miscibility depends on the copolymer structure, namely on the length of PE segments and SBH grafts. PE segments in PE-g-SBH copolymers obtained by the reactive blending are longer and exhibit a higher crystallizability than those obtained via melt polycondensation. SBH grafts of the copolymers obtained by the reactive blending are also longer than those in the products obtained via melt polycondensation. The morphology of the samples has been interpreted as determined by the different structure of the copolymers obtained by both procedures. Received: 3 April 1996 Accepted: 15 August 1996     

Changes of mechanical properties in cold-crystallized syndiotactic polypropylene during aging

Many semicrystalline polymers undergo a process of aging when they are stored at temperatures higher than their glass-transition temperature (T _g). Syndiotactic polypropylene was quenched from the melt to −40 °C, crystallized from the glassy state at 20 or 40 °C and stored at the respective temperature for different aging times up to 7200 h. A significant increase in the tensile modulus and stress at yield and a decrease in strain at yield were observed for both aging temperatures. Differential scanning calorimetry (DSC) scans of aged material showed an endothermic annealing peak 15–30 °C above the previous aging temperature, the maximum temperature and enthalpic content of which increased with aging time. The position and the shape of the melting peak were not affected by aging. Scans of the storage modulus obtained from dynamic mechanical analyser measurements indicated a softening process starting at about 20 °C above the aging temperature and correlating with the annealing peak detected by DSC. Density measurements and wide-angle X-ray scattering investigations revealed that neither the crystallinity increased significantly nor did the crystal structure change. So the observed property changes induced by aging are attributed to microstructural changes within the amorphous phase. Furthermore, it could be shown by annealing experiments carried out at 60 °C, that aging above T _g is, analogous to aging below T _g (physical aging), a thermoreversible process. Received: 18 September 2000 Accepted: 2 January 2001     

Thermophysical properties of polypropylene/aluminum composites

This article is dedicated to the study of the thermal parameters of composite materials. A nonlinear least‐squares criterion is used on experimental transfer functions to identify the thermal conductivity and the diffusivity of aluminum‐polymer composite materials. The density measurements were achieved to deduce the specific heat and thereafter they were compared to values given by differential scanning calorimetry measurement. The thermal parameters of the composite material polypropylene/aluminum were investigated for the two different types of aluminum filler sizes. The experimental data were compared with several theoretical thermal conductivity prediction models. It was found that both the Agari and Bruggeman models provide a good estimation for thermal conductivity. The experimental values of both thermal conductivity and diffusivity have shown a better heat transport for the composite filled with large particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 722–732, 2004     

Mechanical and morphological properties of injection-molded rice husk polypropylene composites

In this work, the investigation of the physical, mechanical, and morphological properties of the rice husk flour/polypropylene composites was performed utilizing various filler loadings and coupling agent. Five levels of filler loading (35, 40, 45, 50, and 55 wt%) were designed. In addition, to help the interaction between fiber and polypropylene matrix, struktol coupling agent was added to the composites. All of tensile strength, Young's modulus, flexural strength, flexural modulus, and impact strength properties of the composites were carried out. Moreover, the 50 wt% filler-loaded composites had optimum tensile strength, flexural strength, and flexural modulus, whereas the 35 wt% of filler loading case was the best regarding Young's modulus, flexural strength, flexural modulus, and impact strength. Furthermore, the scanning electron microscope results demonstrate that as filler loading increases, more voids and fiber pullout occur.     

Effect of annealing on microstructure and mechanical properties of polypropylene random copolymer

In this work, polypropylene random copolymer (PPR) was taken as an example to study the changes of mechanical properties related to its microstructure evolution. Firstly, the toughness and fracture morphology were analyzed by notched Izod impact test and scanning electron microscope. Annealing at relative lower temperatures (<100°C), mechanical properties are slightly enhanced, which should be pointed out that significant improvements have been observed when annealing at relative higher temperatures (>100°C). Secondly, the study was conducted from the conventional differential scanning calorimetry, wide angle X-ray diffraction, and small-angle X-ray scattering to analyses the changes in the crystalline and amorphous regions. Dynamic thermomechanical analysis was employed to explore the changes of molecular mobility in samples after annealing at different temperatures. Moreover, to find out the stress transfer between the crystalline regions and the amorphous regions, we did further analysis of the typical stress–strain curves and proposed the mechanism of microstructure evolution during annealing process. The results shown that amorphous rearranged and formed thinner lamellae when annealing at relative low temperature. While annealing at higher temperatures, the mobile and rigid amorphous regions rearranged into more perfect lamellae and the density of stress transmitters was increased significantly.