Effects of petroleum resins on asphaltene aggregation and water-in-oil emulsion formation

Asphaltenes from four crude oils were fractionated by precipitation in mixtures of heptane and toluene. Solubility profiles generated in the presence of resins (1:1 mass ratio) indicated the onset of asphaltene precipitation occurred at lower toluene volume fractions (0.1–0.2) than without resins. Small-angle neutron scattering (SANS) was performed on solutions of asphaltene fractions in mixtures of heptane and toluene with added resins to determine aggregate sizes. Water-in-oil emulsions of asphaltene–resin solutions were prepared and separated by a centrifuge method to determine the vol.% water resolved. In general, the addition of resins to asphaltenes reduced the aggregate size by disrupting the π–π and polar bonding interactions between asphaltene monomers. Interaction of resins with asphaltenic aggregates rendered the aggregates less interfacially active and thus reduced emulsion stability. The smallest aggregate sizes observed and the weakest emulsion stability at high resin to asphaltene (R/A) ratios presumably corresponded to asphaltenic monomers or small oligomers strongly interacting with resin molecules. It was often observed that, in the absence of resins, the more polar or higher molecular weight asphaltenes were insoluble in solutions of heptane and toluene. The addition of resins dissolved these insolubles and aggregate size by SANS increased until the solubility limit was reached. This corresponded approximately to the point of maximum emulsion stability. Asphaltene chemistry plays a vital role in dictating emulsion stability. The most polar species typically required significantly higher resin concentrations to disrupt asphaltene interactions and completely destabilize emulsions. Aggregation and film formation are likely driven by polar heteroatom interactions, such as hydrogen bonding, which allow asphaltenes to absorb, consolidate, and form cohesive films at the oil–water interface.     

Interfacial rheology of petroleum asphaltenes at the oil-water interface

A biconical bob interfacial shear rheometer was used to study the mechanical properties of asphaltenic films adsorbed at the oil-water interface. Solutions of asphaltenes isolated from four crude oils were dissolved in a model oil of heptane and toluene and allowed to adsorb and age in contact with water. Film elasticity (G') values were measured over a period of several days, and yield stresses and film masses were determined at the end of testing. The degree of film consolidation was determined from ratios of G'/film mass and yield stress/G'. Asphaltenes with higher concentrations of heavy metals (Ni, 330-360 ppm; V, 950-1000 ppm), lower aromaticity (H/C, 1.24-1.29), and higher polarity (N, 1.87-1.99) formed films of high elasticity, yield stress, and consolidation. Rapid adsorption kinetics and G' increases were seen when asphaltenes were near their solubility limit in heptane-toluene mixtures (approximately 50% (v/v) toluene). In solvents of greater aromaticity, adsorption kinetics and film masses were reduced at comparable aging times. Poor film forming asphaltenes had yield stress/G' values ((1.01-1.21) x 10(-2)) more than 4-fold lower than those of good film forming asphaltenes. n-heptane asphaltenes fractionated by filtering solutions prepared at low aromaticity (approximately 40% toluene in mixtures of heptane and toluene) possessed higher concentrations of heavy metals and nitrogen and higher aromaticity. The less soluble fractions of good film forming asphaltenes exhibited enhanced adsorption kinetics and higher G' and yield stress values in pure toluene. Replacing the asphaltene solutions with neat heptane-toluene highlighted the ability of films to consolidate and become more elastic over several hours. Adding resins in solution to a partially consolidated film caused a rapid reduction in elasticity followed by gradual but modest consolidation. This study is among the first to directly relate asphaltene chemistry to adsorption kinetics, adsorbed film mechanical properties, and consolidation kinetics.     

Water-in-Hydrocarbon Emulsions Stabilized by Asphaltenes at Low Concentrations

The role of Athabasca asphaltene particles and molecules in stabilizing emulsions was examined by measuring the surface area of water-in-toluene/hexane emulsions stabilized by various asphaltene fractions, each with a different proportion of soluble and insoluble asphaltenes. The stabilized interfacial area was found to depend only on the amount of soluble asphaltenes. Furthermore, the amount of asphaltenes on the interface was consistent with molecular monolayer coverage. Hence, at low concentrations, asphaltenes appear to both act as a molecular surfactant and stabilize emulsions. The effect of the hexane : toluene ratio on emulsion stability was examined as well. At lower hexane : toluene ratios, more asphaltenes were soluble but the surface activity of a given asphaltene molecule was reduced. The two effects oppose each other but, in general, a smaller fraction of asphaltenes appeared to stabilize emulsions at lower hexane : toluene ratios. The results imply that the emulsifying capacity of asphaltenes is reduced but not eliminated in better solvents. Copyright 2000 Academic Press.     

Rheology of asphaltene-toluene/water interfaces

The stability of water-in-crude oil emulsions is frequently attributed to a rigid asphaltene film at the water/oil interface. The rheological properties of these films and their relationship to emulsion stability are ill defined. In this study, the interfacial tension, elastic modulus, and viscous modulus were measured using a drop shape analyzer for model oils consisting of asphaltenes dissolved in toluene for concentrations varying from 0.002 to 20 kg/m(3). The effects of oscillation frequency, asphaltene concentration, and interface aging time were examined. The films exhibited viscoelastic behavior. The total modulus increased as the interface aged at all asphaltene concentrations. An attempt was made to model the rheology for the full range of asphaltene concentration. The instantaneous elasticity was modeled with a surface equation of state (SEOS), and the elastic and viscous moduli, with the Lucassen-van den Tempel (LVDT) model. It was found that only the early-time data could be modeled using the SEOS-LVDT approach; that is, the instantaneous, elastic, and viscous moduli of interfaces aged for at most 10 minutes. At longer interface aging times, the SEOS-LVDT approach was invalid, likely because of irreversible adsorption of asphaltenes on the interface and the formation of a network structure.     

Asphaltene self-association and water-in-hydrocarbon emulsions

The configuration of asphaltenes on the water-oil interface was evaluated from a combination of molar mass, interfacial tension, drop size distribution, and gravimetric measurements of model emulsions consisting of asphaltenes, toluene, heptane, and water. Molar mass measurements were required because asphaltenes self-associate and the level of self-association varies with asphaltene concentration, the resin content, solvent type, and temperature. Plots of interfacial tension versus the log of asphaltene molar concentration were employed to determine the average interfacial area of asphaltene molecules on the interface. The moles of asphaltenes per area of emulsion interface were determined from the molar mass data as well as drop size distributions and gravimetric measurements of the model emulsions. The results indicate that asphaltenes form monolayers on the interface even at concentrations as high as 40 kg/m(3). As well, large aggregates with molar masses exceeding approximately 10,000 g/mol did not appear to adsorb at the interface. The area occupied by the asphaltenes on the interface was constant indicating that self-associated asphaltenes simply extend further into the continuous phase than nonassociated asphaltenes. The thickness of the monolayer ranged from 2 to 9 nm.     

A small angle neutron scattering study of the adsorbed asphaltene layer in water-in-hydrocarbon emulsions: structural description related to stability

We have developed a specific protocol to study with SANS measurements, the structure of the interfacial film layer in water-in-oil emulsions stabilized by asphaltene. Using the contrast matching technique available for neutron scattering, we have access to both the composition and the quantity of interface. The results obtained give us a view of the asphaltene aggregates in the interfacial film, which are structured as a monolayer and show a direct correlation between the size of asphaltene aggregates in solution and the thickness of the film layer. The organization of the interface has been studied as a function of several parameters such as the quantity of resins, i.e., the size of aggregates, the pH of the aqueous phase, and the aging time of the emulsions and the consequences of these variations on the macroscopic stability of these emulsions. We show that the key parameter for the stability is the inter-asphaltene aggregate interaction inside the film layer. Changing the attractive/repulsive balance between the aggregates in the film at the microscopic scale, by changing the aggregate's size or the aggregate's ionization, has a direct incidence on the quantity of water recovered after centrifugation: the stronger the attraction between aggregates in the film, the more stable the emulsion is.     

Multivariate Screening Analysis of Water-in-Oil Emulsions in High External Electric Fields as Studied by Means of Dielectric Time Domain Spectroscopy

The effect of crude oil resins with various polar characters on the stability of w/o model emulsions containing asphaltenes is investigated using a mixture design. The resins were extracted using an adsorption-desorption technique. One asphaltene fraction and four different resin fractions from one European crude oil were used. The stabilities are measured using time-domain dielectric spectroscopy in high external electric field. It is found that resins with different polar character have different effects on the emulsion stability. At asphaltene/resin ratios of 1 and 5 : 3 the resins in some cases lead to an emulsion stability higher than that of a similar emulsion stabilized by asphaltenes only, while at low asphaltene/resin ratios ( approximately 1 : 3) the emulsion stability is reduced by the resins. The effect on emulsion stability of combining two different resin fractions depended on the resin types combined as well as the relative amount of resins and asphaltenes. Also, an increase in the stability of some of the emulsions containing resins and asphaltenes for a period of 50-300 min after the emulsification was observed. This time-dependence of emulsion stability is attributed to the mobility of resins at the oil-water interface and the slow buildup of a stabilizing interfacial film consisting of resins and asphaltenes. Copyright 2000 Academic Press.     

FUSED RING AROMATIC SOLVENCY IN DESTABILIZING WATER-IN-ASPHALTENE-HEPTANE-TOLUENE EMULSIONS

The role of asphaltenes in stabilizing water-in-crude oil emulsions is extremely well established. The mechanism appears to be one in which planar, disk-like asphaltene molecules aggregate through lateral intermolecular forces to form primary aggregates or micelles which are interfacially active. These aggregates — upon adsorbing at the oil-water interface — crosslink through physical interactions to form a viscoelastic network, which has been characterized by some as a “skin” or a “plastic film”. The strength of this film, as gauged by shear and elastic moduli, seems to correlate well with water-in-oil emulsion stability. What is still relatively unknown is the role of chemistry in governing the strength of these lateral inter-asphaltene interactions. The candidate interactions include π-bonding between the delocalized electrons in the fused aromatic ring core, H-bonding between proton donors and acceptors imbedded in the asphaltenic cores, and metal-electron interactions between, for example, heavy metal ions such as vanadium or nickel and electron pairs in pyrrolic or porphyrin functional groups. We have probed these interactions indirectly by studying the destabilization of water-in-oil emulsions by a variety of aromatic solvents. In this paper, we review our previous results on both water-in-crude oil systems, as well as water-in-model oil (heptane-toluene-asphaltene mixtures) systems, in which the emulsions were progressively destabilized by addition of aromatic solvents. We also present new results with fused ring aromatic solvents, specifically methyl-naphthalene, phenanthrene, and phenanthridine. Our results suggest that fused ring aromatic solvents are considerably more effective at destabilizing asphaltene emulsions and proton-accepting fused ring aromatic solvents are most effective. These results indicate that both π-bonding and H-bonding play significant roles in mediating the aggregation of asphaltenes in oil-water interfacial films.     

Influence of Interfacial Rheological Properties on Stability of Asphaltene-Stabilized Emulsions

A series of oscillating droplet measurements have been performed on asphaltenes at the oil/water interface, in order to correlate the interfacial rheological behavior to their ability to stabilize emulsions. In the concentration sweep, the elastic modulus goes through a maximum around an asphaltene concentration of 0.05–0.10 g/l. This behavior was not in good correspondence with emulsion stability, which increased consistently from low to high concentrations. The decrease above 0.10 g/l was most likely an effect of diffusion of asphaltenes in the bulk to the interface, which became more significant at higher bulk concentrations. The rheology data as a function of concentration has been fitted to Butler's surface equation of state and the Lucassen–van den Tempel model. A decent correlation was found between emulsion stability and elasticity for both the effect of solvent aromaticity and pH. The elastic modulus displayed a gradual increase when xylene was mixed with heptane as the solvent, as was seen with emulsion stability. This was not caused by a significant increase of the adsorbed amount of asphaltene at the interface, as shown by a quartz crystal microbalance (QCM), but a more efficient reorganization of the already adsorbed asphaltenes. The ability asphaltenes displayed in stabilizing emulsions was significantly increased at both low and high pH, according to a previous study. The elastic modulus, on the other hand, only showed a very weak increase at pH 2, but a better correlation with emulsion stability above pH 8. From this it would appear that the dissociation of acid groups in the asphaltene structure at high pH has a bigger impact on the interfacial activity than the protonation of bases at low pH, while their effect on emulsion stability was the same.      

Compressibilities and excess surface areas of mixed asphaltene/resin monolayers. Influence of demulsifiers.

Compressibilities (C_s) and excess surface areas (ΔA_M) are calculated for mixed films of asphaltenes and resins and asphaltenes combined with different commercial demulsifiers from Langmuir measurements. Both attraction and repulsion is observed between asphaltenes and resins, depending on the composition of the film. High molecular weight demulsifiers present in an asphaltene film increase the compressibility and the repulsion in the film, which is important for the demulsification process of water and crude oil emulsions.     

Stability and demulsification of emulsions stabilized by asphaltenes or resins

Experimental data are presented to show the influence of asphaltenes and resins on the stability and demulsification of emulsions. It was found that emulsion stability was related to the concentrations of the asphaltene and resin in the crude oil, and the state of dispersion of the asphaltenes and resins (molecular vs colloidal) was critical to the strength or rigidity of interfacial films and hence to the stability of the emulsions. Based on this research, a possible emulsion minimization approach in refineries, which can be implemented utilizing microwave radiation, is also suggested. Comparing with conventional heating, microwave radiation can enhance the demulsification rate by an order of magnitude. The demulsification efficiency reaches 100% in a very short time under microwave radiation.     

Interfacial and Emulsion Stabilizing Properties of Indigenous Acidic and Esterified Asphaltenes

This article describes interfacial properties of acidic asphaltenes and their ability to stabilize emulsions. Asphaltenes extracted from crude oil were esterified with methanol to prevent ionization of carboxylic acid at high pH. Interfacial tension (IFT) between water and asphaltenes in xylene was significantly lower in basic than in acidic and neutral media, while the elasticity of the corresponding films was higher. These results are consistent with much more stable asphaltene-based emulsions in basic medium. For ester-asphaltenes, the IFT only showed a slight decrease under basic conditions and the interfacial elasticity was close to that in acidic solutions and only slightly higher than for neutral medium. While the asphaltene-stabilized emulsions showed a strong increase in stability in basic medium, this increase was much less for ester-asphaltene emulsions. Salt influenced the interfacial properties and generally reduced emulsion stability.     

Roles of Various Bitumen Components in the Stability of Water-in-Diluted-Bitumen Emulsions

An experimental study was conducted to evaluate the effectiveness of the various components of Athabasca bitumen in stabilizing water-in-diluted-bitumen emulsions. The solvent used to dilute the very viscous bitumen was a mixture of 50:50 by volume of hexane and toluene. The various bitumen components studied were asphaltenes, deasphalted bitumen, and fine solids. It was found that asphaltenes and fine solids were the main stabilizers of the water-in-diluted-bitumen emulsions. Individually, the two components can stabilize water-in-diluted-bitumen emulsions. However, when both are present the capacity of the diluted bitumen to stabilize water emulsions is greatest. Emulsion stabilization tests indicated that whole bitumen had less capacity to stabilize water emulsions than asphaltenes and solids. This would indicate that the presence of the small molecules within the whole bitumen tends to lower the emulsion stability. Deasphalted bitumen acts as a poor emulsion stabilizer. Although deasphalted bitumen led to the least emulsion stabilization capacity, interfacial tension measurements showed that diluted deasphalted bitumen gave a greater decrease in the interfacial tension of water with diluent.     

Effect of interfacial rheology on model emulsion coalescence II. Emulsion coalescence

In Part I, surface pressure isotherms were measured for model interfaces between a dispersed water phase and a continuous phase of asphaltenes, toluene, and heptane. Here, the coalescence rate of model emulsions prepared from the same components is determined from measured drop size distributions at 23 degrees C. A correlation is found between the initial coalescence rate and the interfacial compressibility. It is shown that the change in coalescence rate as the emulsion ages and coalesces can be predicted from surface pressure isotherm data also obtained at 23 degrees C. The stability of the emulsions was further assessed in terms of free water resolved after a treatment of heating at 60 degrees C and centrifugation. The emulsions were aged up to 24 h prior to treatment. The free water resolution appears to correlate to the "capacity for coalescence" of the interfacial film; that is, to the product of the initial film compressibility and (1-CR), where CR is the film ratio at which the film crumples.     

Further Investigation into the Stability of Water-in-Crude Oil Emulsions Formed in Burgan Oilfield: Effect of Toluene,Resins to Asphaltenes Ratio,and Surfactant

Factors controlling the formation and stabilization of water-in-crude oil (w/o) emulsions in oil fields are of great concern to the petroleum industry for the economic development of underground oil reservoirs. Controlling and minimizing the formation of w/o emulsions and demulsification of water from emulsions are also important for environmental development. Because of its importance, the mechanisms, formation, and stability of w/o emulsions have received considerable attention. This article deals with some of the factors responsible for the formation and stabilization of w/o emulsions formed in Burgan oil field in Kuwait. Some of the factors investigated in this study are the naturally occurred surface active components of crude oils such as asphaltenes and resins. Stability of emulsion samples with resins to asphaltenes ratio (R/A) contents of 3, 5, 9, 12, and 20 has been studied. It was found that Emulsion tightness is correlated with resins to asphaltene content of the sample. As the R/content increases the emulsion becomes unstable. The effect of additives such as toluene and dodecyle benzene sulfonic acid (DBSA) on the stability of various emulsion samples collected from oil field are also reported. A 2 wt% of DBSA was found to resolve all the water from emulsion samples collected from Burgan oilfield.     

Stability of emulsions of water in mineral oils containing asphaltenes

Emulsions of water in mineral oils are stable if the oil phase contains asphaltenes which are near the condition of incipient flocculation. This condition is determined by the composition of the oil phase and by the nature of the asphaltenes. High aromaticity of the oil phase and the presence of deflocculants prevent flocculation of asphaltenes; the deflocculants may be interfacially active agents or asphaltene-like compounds with better solubility in the oil phase. Conditions of incipient flocculation of asphaltenes correlate very well with a considerable increase of rheological resistance of the interface between the oil phase and distilled water, determined according to the torsion oscillation method. Stabilization of the water-in-oil emulsions is therefore caused by the build-up of a coherent layer of asphaltenes in the water-oil interface in these cases. Deflocculants of asphaltenes in the oil phase destroy their stabilizing effect; however, the deflocculants themselves may stabilize the water-in-oil emulsions by adsorption on the water-oil interface and then the correlation between the condition of asphaltenes and emulsion stability does not hold, nor is the interfacial viscosity perceptibly increased. Under borderline conditions of emulsion stability a few percent of sodium chloride in the water phase counteracts the build-up of a stabilizing layer of asphaltenes in the water-oil interface and so do higher p_H values of a buffered water phase. At low p_H-values emulsion stability does not correlate with interfacial resistance. It can be concluded that asphaltenes stabilize water-in-oil emulsions if they accumulate on the water-oil interface. This interfacial layer may show a coherence, which is an indication of the presence of asphaltenes rather than a condition for stability of the emulsions.     

Oilfield solids and water-in-oil emulsion stability

Model water-in-hydrocarbon emulsions consisting of toluene, heptane, water, asphaltenes, and native solids were used to investigate the role of native solids in the stability of oilfield emulsions. The solids were recovered from an oil-sands bitumen, a wellhead emulsion, and a refinery slop oil. The solids were clay platelets and fell into two size categories: (1) fine solids 50 to 500 nm in diameter and (2) coarse solids 1 to 10 microm in diameter. Emulsions stabilized by fine solids and asphaltenes were most stable at a 2:1 fractional area ratio of asphaltenes to solids. It appears that when the asphaltene surface coverage is high, insufficient solids remain to make an effective barrier. When the solids coverage is high, insufficient asphaltenes remain on the interface to immobilize the solids. Treatments that weaken the interface, such as toluene dilution, are recommended for emulsions stabilized by fine solids. Emulsions stabilized by coarse solids were unstable at low solids concentrations but became very stable at solids concentrations greater than 10 kg/m(3). At low concentrations, these solids may act as bridges between water droplets and promote coalescence. At high concentrations, layers of coarse solids may become trapped between water droplets and prevent coalescence. Treatments that flocculate the solids, such as heptane dilution, are recommended for emulsions stabilized by high concentrations of coarse solids. It is possible that emulsions containing both types of solids may require more than one treatment, or even process step, for effective water resolution.     

Water-in-Oil Emulsions Stabilized by Asphaltenes Obtained from Venezuelan Crude Oils

W/O emulsions were studied using asphaltenes as surfactants. Asphaltenes were obtained from three Venezuelan crude oils: “Lago Cinco,” “Rosa Mediano,” and “Ayacucho.” They were extracted using n-heptane as a precipitanting agent. The following variables were studied: concentration of asphaltenes in the oleic phase and pH of the aqueous phase. An increase in asphaltene concentration in the oleic phase increases emulsion stability. On the other hand, the most stable emulsions correspond to an alkaline aqueous phase. Likewise, emulsion stability was higher for asphaltenes obtained from “Lago Cinco” crude oil and lowest from Rosa Mediano asphaltenes.     

Colloidal interactions between asphaltene surfaces in aqueous solutions

Asphaltene at oil/water interfaces plays a dominant role in the recovery of crude oil. In this study, asphaltene monolayer films were deposited on hydrophobic silicon wafers and silica spheres from oil-water interfaces using a Langmuir interfacial trough. The morphology of the deposited asphaltene films was characterized with an atomic force microscope (AFM). The colloidal forces between the prepared asphaltene films in aqueous solutions were measured with AFM to shed light on the stabilization of water or oil droplets coated with asphaltene films. Factors such as solution pH, KCl concentration, calcium addition, and temperature all showed a strong impact on colloidal forces between the prepared asphaltene films. The findings provided a better understanding of asphaltene interfacial films at an oil/water interface in stabilizing bitumen-in-water and water-in-bitumen emulsions.     

Langmuir films of asphaltene model compounds and their fluorescent properties

The relationship between the physicochemical properties of asphaltenes and asphaltene structure is an issue of increasing focus. Surface pressure-area isotherms of asphaltene model compounds have been investigated to gain more knowledge of their arrangement at an aqueous surface. Variations in interfacial activity have been correlated to proposed arrangements. The presence of a carboxylic acid has shown to be crucial for their interfacial activity and film properties. The acid group directs the molecules normal to the surface, forming a stable monolayer film. The high stability was absent when no acidic groups were present. Fluorescence spectra of deposited Langmuir-Blodgett films showed only the presence of the excimer emission for thin films of acidic model compounds, indicating a close face-to-face arrangement of the molecules. Time-correlated single photon counting (TCSPC) of the model compounds in toluene indicated the presence of aggregates for two of four compounds at low concentrations. However, a sudden drop of interfacial tension observed could not be correlated to the aggregation. Instead, aggregation induced by addition of a "poor" solvent showed decreased interfacial activity when aggregated due to decrease of monomers in bulk. The findings regarding these asphaltene model compounds and their structural differences show the great effect an acidic group has on their physicochemical properties.