Reducing lost-sales rate in (T, R, L) inventory model with controllable lead time

In order to establish a good image and to enhance customer’s loyalty, many efforts such as upgrading the servicing facilities, maintaining a high quality of products and increasing expenditure on advertisement could be made by a selling shop. Naturally, an extra-added cost must be spent for these efforts and it is expected to have a result to reduce the shortage cost of lost-sales and the total expected annual cost. This paper explores a probabilistic inventory model with optimal lost-sales caused by investment due to two different types of cost functions. We consider that the lead time can be shortened at an extra crashing cost, which depends on the length of the lead time. Moreover, we assume that the lost-sales rate can also be reduced by capital investment. The purpose of this paper is to establish a (T, R, L) inventory model with controllable lead time and to analyze the effects of increasing two different types of investments to reduce the lost-sales rate, in which the review period, lead time and lost-sales rate are treated as decision variables. We first formulate the basic periodic review model mathematically with the capital investment to reduce lost-sales rate. Then two models are discussed, one with normally distributed protection interval demand and another with distribution-free case. For each model, two investment cost functional forms, logarithmic and power, are employed for lost-sales rate reduction. Two computational algorithms with the help of the software Matlab are furnished to determine the optimal solution. In addition, six numerical examples and sensitivity analysis are presented to illustrate the theoretical results and obtain some managerial insights. Finally, the effect of lost-sales rate reduction is investigated. By framing this new model, we observe that a significant amount of savings can be easily achieved to increase the competitive edge in business. The results in the numerical examples indicate that the savings of expected annual total cost are realized through lost-sales reduction.     

Lost-sales inventory theory: A review

In classic inventory models it is common to assume that excess demand is backordered. However, studies analyzing customer behavior in practice show that most unfulfilled demand is lost or an alternative item/location is looked for in many retail environments. Inventory systems that include this lost-sales characteristic appear to be more difficult to analyze and to solve. Furthermore, lost-sales inventory systems require different replenishment policies to minimize costs compared to backorder systems. In this paper, we classify the models in the literature based on the characteristics of the inventory system and review the proposed replenishment policies. For each classification and type of replenishment policy we discuss the available models and their performance. Furthermore, directions for future research are proposed.     

Optimal ordering policies for periodic-review systems with replenishment cycles

In this paper, we consider inventory models for periodic-review systems with replenishment cycles, which consist of a number of periods. By replenishment cycles, we mean that an order is always placed at the beginning of a cycle. We use dynamic programming to formulate both the backorder and lost-sales models, and propose to charge the holding and shortage costs based on the ending inventory of periods (rather than only on the ending inventory of cycles). Since periods can be made any time units to suit the needs of an application, this approach in fact computes the holding cost based on the average inventory of a cycle and the shortage cost in proportion to the duration of shortage (for the backorder model), and remedies the shortcomings of the heuristic or approximate treatment of such systems (Hadley and Whitin, Analysis of Inventory Systems, Prentice-Hall, Englewood Cliffs, NJ, 1963). We show that a base-stock policy is optimal for the backorder model, while the optimal order quantity is a function of the on-hand inventory for the lost-sales model. Moreover, for the backorder model, we develop a simple expression for computing the optimal base-stock level; for the lost-sales model, we derive convergence conditions for obtaining the optimal operational parameters.     

Perishable inventory theory: a review.

This paper reviews the relevant literature on the problem of determining suitable ordering policies for both fixed life perishable inventory, and inventory subject to continuous exponential decay. We consider both deterministic and stochastic demand for single and multiple products. Both optimal and suboptimal order policies are discussed. In addition, a brief review of the application of these models to blood bank management is included. The review concludes with a discussion of some of the interesting open research questions in the area.     

Two substitutable perishable product disaster inventory systems

A disaster inventory system is considered in which two substitutable items are stored for disaster management. In the event of disaster management, a particular product may become stock-out and the situation warrants that a demand for the particular product during its stock-out period may be substituted with another available similar product in the inventory. From the utility point of view, continuous review inventory models are quite appropriate in disaster inventory management. In this paper, a continuous review two substitutable perishable product disaster inventory model is proposed and analyzed. Since the inventory is maintained for disaster management, an adjustable joint reordering policy for replenishment is adopted. There is no lead time and the replenishment is instantaneous. For this model, some measures of system performance are obtained. The stationary behavior of the model is also considered. Numerical examples are also provided to illustrate the results obtained.     

考虑合同保质期的快速失效药品的二级供应链库存策略研究

医院药品对保质期和服务水平有非常高的要求,同时,药品的库存空间在医药库存中也有重要影响。首先针对快速失效的医药药品考虑了医药库存的合同保质期以及库存空间约束,同时考虑医院库存以及制造商库存,基于经济订货批量模型和经济生产批量模型建立了二级供应链的医药库存模型,然后用MATLAB软件求解了模型最优解,并对一些重要参数进行了敏感性分析。研究发现,合同保质期对医院订购批量、制造商生产批量和总库存成本有一定的影响,其中对于制造商的生产批量以及医院的库存成本影响较大。如果不考虑合同保质期的约束,将会对总库存成本带来更大损失。     

基于排队的两类顾客易逝品库存控制策略研究

本文采用排队理论在面向两类顾客需求的环境下讨论易逝品库存排队系统控制策略问题。首先刻画面向两类顾客服务且具有马尔科夫结构的易逝品库存系统排队模型,获得库存水平状态的稳态概率分布以及作为库存成本控制的系统稳态性能指标。接下来,构建库存控制成本函数及考虑服务水平约束的库存控制优化模型,设计了改进的遗传算法。最后,数值算例揭示出系统参数的敏感性和相应的管理启示。     

Optimal ordering policies for periodic-review systems with a refined intra-cycle time scale

Chiang [C. Chiang, Optimal ordering policies for periodic-review systems with replenishment cycles, European Journal of Operational Research 170 (2006) 44–56] recently proposed a dynamic programming model for periodic-review systems in which a replenishment cycle consists of a number of small periods (each of identical but arbitrary length) and holding and shortage costs are charged based on the ending inventory of small periods. The current paper presents an alternative (and concise) dynamic programming model. Moreover, we allow the possibility of a positive fixed cost of ordering. The optimal policy is of the familiar (s, S) type because of the convexity of the one-cycle cost function. As in the periodic-review inventory literature, we extend this result to the lost-sales periodic problem with zero lead-time. Computation shows that the long-run average cost is rather insensitive to the choice of the period length. In addition, we show how the proposed model is modified to handle the backorder problem where shortage is charged on a per-unit basis irrespective of its duration. Finally, we also investigate the lost-sales problem with positive lead-time, and provide some computational results.     

需求率依赖于库存水平的离散性库存费的库存模型

传统的库存控制模型都视需求率为固定不变的,放松了这个假定,通过考虑库存费为存储时间的阶梯函数的情形:(1)全单位库存费用,(2)增量库存费用,并且在需求率依赖于库存水平,当库存水平下降到一定程度时,需求率变为常数的形式下,把变化的订购费引入,发展了两个离散性库存费的变质物品的库存控制模型。在模型中允许周期末库存水平不为零,并且提出了最优解的算法。     

Deterministic models of perishable inventory with stock-dependent demand rate and nonlinear holding cost

This paper deals with an extended EOQ-type inventory model for a perishable product where the demand rate is a function of the on-hand inventory. The traditional parameters of unit item cost and ordering cost are kept constant; but the holding cost is treated as (i) a nonlinear function of the length of time for which the item is held in stock, and (ii) a functional form of the amount of the on-hand inventory. The approximate optimal solution in both the cases are derived. Computational results are presented indicating the effects of nonlinearity in holding costs.     

Continuous-review,lost-sales inventory models with Poisson demand,a fixed lead time and no fixed order cost

This paper considers continuous-review lost-sales inventory models with no fixed order cost and a Poisson demand process. There is a holding cost per unit per unit time and a lost sales cost per unit. The objective is to minimise the long run total cost. Base stock policies are, in general, sub-optimal under lost sales. The optimal policy would have to take full account of the remaining lead times on all the orders currently outstanding and such a policy would be too complex to analyse, let alone implement. This paper considers policies which make use of the observation that, for lost sales models, base stock policies can be improved by imposing a delay between the placement of successive orders. The performance of these policies is compared with that of the corresponding base stock policy and also with the policy of ordering at fixed and regular intervals of time.     

A hybrid method of Pareto,TOPSIS and genetic algorithm to optimize multi-product multi-constraint inventory control systems with random fuzzy replenishments

Multi-periodic inventory control problems are mainly studied employing one of two assumptions. The first is the continuous review, where depending on the inventory level, orders can be placed at any time, and the other is the periodic review, where orders can be placed only at the beginning of each period. In this paper, we relax these assumptions and assume that the time-periods between two replenishments are random fuzzy variables. While in the model of the problem at hand the decision variables are of integer type and there are space and service level constraints, for the shortages we consider a combination of back-order and lost-sales. We show the model of this problem to be an integer-nonlinear-programming type and in order to solve it, a hybrid method of Pareto, TOPSIS and Genetic Algorithm approach is used. At the end, a numerical example is given to demonstrate the applicability of the proposed methodology.     

需求依赖于服务水平的易变质品库存策略研究

本文研究需求依赖于上一周期服务水平、缺货时订单部分损失的两周期易变质品库存问题。分别考虑一次订货和多次订货两种情况,以平均利润最大化为目标构建库存模型,证明了模型解的存在性和唯一性,得到了最优库存服务水平和最优补货策略。最后,通过算例给出两个模型的应用,对重要参数进行了灵敏度分析,并且将两种模型的结果进行了对比分析。结果表明:订单损失率的增加会提高服务水平,但会使得利润降低;顾客期望服务水平的提高会降低第一阶段的服务水平,同时使利润减少;单位库存持有成本或变质率的增加会降低服务水平和平均利润。通常情况,企业通过多次订货能获得更大的利润,而只有当库存持有成本极小时,一次订购才能够获得更大的利润。同时,结果也表明:服务水平对库存策略有较大的影响,因此在进行库存决策时考虑服务水平具有重要的作用。     

Perishable inventory management system with a minimum volume constraint

The federal government maintains large quantities of medical supplies in stock as part of its Strategic National Stockpile (SNS) to protect the American public in case of a public health emergency. Managing these large perishable inventories effectively can help reduce the cost of the SNS and improves national security. In this paper, we propose a modified Economic Manufacturing Quantity (EMQ) model for perishable inventory with a minimum volume constraint, which is applicable to managing the inventory of medicines for the Strategic National Stockpile. We demonstrate that minimizing the cost of maintaining such a system can be formulated as a non-convex non-smooth unconstrained optimization problem. The property of this model is analysed and an efficient exact algorithm is presented to solve this problem. In the numerical experiment part, we perform sensitivity analysis on several government-controlled system parameters to illustrate how the government can obtain lower costs or a larger stockpile at the same cost by allowing more freedom in the management of the stocks.     

Inventory control for point-of-use locations in hospitals

Most inventory management systems at hospital departments are characterised by lost sales, periodic reviews with short lead times, and limited storage capacity. We develop two types of exact models that deal with all these characteristics. In a capacity model, the service level is maximised subject to a capacity restriction, and in a service model the required capacity is minimised subject to a service level restriction. We also formulate approximation models applicable for any lost-sales inventory system (cost objective, no lead time restrictions etc). For the capacity model, we develop a simple inventory rule to set the reorder levels and order quantities. Numerical results for this inventory rule show an average deviation of 1% from the optimal service levels. We also embed the single-item models in a multi-item system. Furthermore, we compare the performance of fixed order size replenishment policies and (R,?s,?S) policies.     

Managing inventory in a network: Performance bounds for simple policies

We consider the joint optimization of rebalancing/sourcing inventory on a graph. We focus on the lost-sales setting with customer induced relocations. Through a coupling analysis, we provide worst-case performance bounds, with tight instances, for policies commonly used in practice. We provide further insights on the performance of these policies and discuss cost regimes where they are effective.     

A Model of the Perishable Inventory System With Reference to Consumer-Realized Product Expiration

A new model of the perishable inventory system is presented, which recognizes and incorporates the effects of consumer-realized product expiration. Such expiration has not been explicitly treated within the perishable inventory literature, and occurs when units are expired at the time of sale or expire within some short period of time subsequent to purchase. The model treats the age at which the vendor outdates units as a decision variable, and allows for analysis of the interaction between inventory ordering and outdate policy for a perishable item with random lifetime. As such, the model represents a synthesis of the fixed versus random lifetime perishable inventory literatures. Sensitivity analysis conducted with respect to the new model provides insight into the trade-offs between the costs of carrying, shortage, outdating, and consumer-realized product expiration.     

Continuous review inventory models for perishable items ordered in batches

This paper is an in-depth treatment of an inventory control problem with perishable items. We focus on two prototypes of perishability for items that have a common shelflife and that arrive in batches with zero lead time: (i) sudden deaths due to disasters (e.g., spoilage because of extreme weather conditions or a malfunction of the storage place) and (ii) outdating due to expirations (e.g., medicine or food items that have an expiry date). By using known mathematical tools we generalize the stochastic analysis of continuous review (s, S) policies to our problems. This is achieved by integrating with each inventory cycle stopping times that are independent of the inventory level. We introduce special cases of compound Poisson demand processes with negative jumps and consider demands (jumps) that are exponentially distributed or of a unit (i.e., Poisson) demand. For these special cases we derive a closed form expression of the total cost, including that of perishable items, given any order up to level. Since the stochastic analysis leads to tractable expressions only under specific assumptions, as an added benefit we use a fluid approximation of the inventory level to develop efficient heuristics that can be used in general settings. Numerical results comparing the solution of the heuristics with exact or simulated optimal solutions show that the approximation is accurate.     

Location of a distribution center for a perishable product

A model that combines an inventory and location decision is presented, analyzed and solved. In particular, we consider a single distribution center location that serves a finite number of sales outlets for a perishable product. The total cost to be minimized, consists of the transportation costs from the distribution center to the sales outlets as well as the inventory related costs at the sales outlets. The location of the distribution center affects the inventory policy. Very efficient solution approaches for the location problem in a planar environment are developed. Computational experiments demonstrate the efficiency of the proposed solution approaches.     

Optimal production stopping time for perishable products with ramp-type quadratic demand dependent production and setup cost

A single item economic production quantity (EPQ) model is discussed to analyse the behaviour of the inventory level after it’s introduction to the market. It is assumed that demand is time dependent accelerated growth-effect of accelerated growth-steady type. Unlike the conventional EPQ models, which are restricted to general production cycle over the finite or infinite time horizon, we consider the production sale scenario of the very first production cycle for newly introduced perishable product. Shortage is not allowed. Set up cost of an order cycle depends on the total amount of inventory produced. The finite production rate is proportional to demand rate. Optimal production stopping time is determined to maximize total unit profit of the system. A numerical example is presented to illustrate the development of the model. Sensitivity analysis of the model is carried out.