Investigation on the undercooling and crystallization of Ni–Fe alloy coating melt by DSC

The undercooling of Ni–Fe alloy coating melt was in situ investigated by differential scanning calorimeter with flux processing technique. The highest undercooling of Ni–Fe alloy with 426 K was obtained as the thermal treatment temperature of the melt being 1904 K and the cooling rate being 50 K min^?1. When cooling rate is fixed, the undercooling depends on the melt processing temperature, and increases rapidly at the first stage. The effects of thermal treatment temperature and cooling rates on the undercooling were discussed.     

Investigation on the undercooling and crystallization of pure aluminum melt by DSC

The undercooling of pure aluminum melt was in situ investigated by differential scanning calorimeter with flux processing technique in this study. The highest undercooling of pure aluminum with 17.8 K was obtained as the thermal treatment temperature of the melt being 1033 K and the cooling rate being 50 K min^?1. When cooling rate is fixed, the undercooling depends on the melt processing temperature, and increases rapidly at the first stage. The effects of thermal treatment temperature and cooling rates on the undercooling are discussed in this article.     

Pd-Ni-P大块金属玻璃的形成及其转变动力学

本文报道了Pd-Ni-P合金的过冷实验结果,研究了冷却速度对合金过冷行为的影响。通过将样品包裹在B₂O₃中从而减少样品的表面非均匀生核,使得样品在极低的冷却速度下形成大块金属玻璃。在玻璃转变温度(T_g=590K)处,冷却速度低达1K/s。利用经典的均匀生核与非均匀生核理论,计算了Pd₄₀Ni₄₀P₂₀合金的温度、时间转变曲线(即TTT图)。确定了合金的临界冷却速度。对结果进行了详细的讨论。 关键词：     

液态Ti-Al合金的深过冷与快速枝晶生长

采用电磁悬浮和自由落体两种试验技术研究了液态Ti-25 wt.%Al合金的亚稳过冷能力、晶体形核机制和枝晶生长过程. 试验发现, 即使电磁悬浮无容器状态下仍难以消除润湿角θ ≥60°的异质晶核, 合金熔体过冷度可达210 K (0.11T_L). β-Ti相形核的热力学驱动力随过冷度近似以线性方式增大, 其枝晶生长速度高达11.2 m/s, 从而在慢速冷却条件下实现了快速凝固. 理论计算表明, 随着过冷度的逐步增大, β相枝晶生长从溶质扩散控制转变为热扩散控制. 当过冷度超过100 K时, 非平衡溶质截留效应可使合金熔体发生无偏析凝固. 然而, 单靠深过冷状态不足以抑制β相的后续固态相变. 对于落管中快速凝固的直径77-1048 μm合金液滴, 其冷却速率最高达1.05×10⁵ K/s, 深过冷与快速冷却的耦合作用能更有效地调控凝固组织形成过程.     

微重力条件下Ni-Cu合金的快速枝晶生长研究

采用落管方法实现了Ni-50%Cu过冷熔体在微重力和无容器条件下的快速枝晶生长.对微重力条件下的晶体形核和快速生长进行了研究，发现随着过冷度的增大，晶体生长形态由粗大枝晶向规划均匀的等轴晶转变.实验中最大冷却速率达到8×103K/s，获得了218K(014TL)的最大过冷度.理论分析表明，过冷熔体中优先发生异质形核，形核率可达1012m-3s-1以上；Ni-50%Cu过冷熔体中的枝晶生长随过冷度的增大发生由溶质扩散控制向热扩散控制的生长动力学机理转变.在68K过冷度条件下，生长界面前沿的偏析程序最大. 关键词： 落管 微重力 深过冷 枝晶 熔体     

Amorphous transformation of ternary Cu45Zr45Ag10 alloy under microgravity condition

The influences of undercooling rate and cooling rate on the microstructural evolution of ternary Cu₄₅Zr₄₅Ag₁₀ alloy using single-roller melt spinning and drop tube are investigated. The rapidly quenched alloy ribbons achieve a homogeneous glass structure. The microstructure of the droplets transforms from the Cu₁₀Zr₇ dendrites plus (Cu₁₀Zr₇+AgZr) eutectic into Cu₁₀Zr₇ dendrite with the decrease of droplet diameter. As the diameter decreases to 180 μm, the Cu₄₅Zr₄₅Ag₁₀ alloy changes from crystal to amorphous structure, showing that the cooling rate is not the only influence factor and the undercooling play a certain role in the forming of the amorphous alloy at the same time under microgravity condition.     

Metastable phase separation and rapid solidification of undercooled Co_(40)Fe_(40)Cu_(20) alloy

The metastable liquid phase separation and rapid solidification behaviors of Co_(40) Fe_(40) Cu_(20) alloy were investigated by using differential thermal analysis(DTA) in combination with glass fluxing and electromagnetic levitation(EML) techniques. The critical liquid phase separation undercooling for this alloy was determined by DTA to be 174 K. Macrosegregation morphologies are formed in the bulk samples processed by both DTA and EML. It is revealed that undercooling level, cooling rate, convection, and surface tension difference between the two separated phases play a dominant role in the coalescence and segregation of the separated phases. The growth velocity of the(Fe,Co) dendrite has been measured as a function of undercooling up to 275 K. The temperature rise resulting from recalescence increases linearly with the increase of undercooling because of the enhancement of recalescence. The slope change of the recalescence temperature rise versus undercooling at the critical undercooling also implies the occurrence of liquid demixing.     

High undercooling of bulk water during acoustic levitation

The experiments on undercooling of acoustically levitated water drops with the radius of 5-8 mm are carried out, and the maximum undercooling of 24 K is obtained in such a containerless state. Various factors influencing the undercoolability of water under acoustic levitation are synthetically analyzed. The experimental results indicate that impurities tend to decrease the undercooling level, whereas the dominant factor is the effect of ultrasound. The stirring and cavitation effects of ultrasound tend to stimulate the nucleation of water and prevent further bulk undercooling in experiments. The stirring effect provides some extra energy fluctuation to overcome the thermodynamic barrier for nucleation. The local high pressure caused by cavitation effect increases the local undercooling in water and stimulates nucleation before the achievement of a large bulk undercooling. According to the cooling curves, the dendrite growth velocity of ice is estimated, which is in good agreement with the theoretical prediction at the lower undercooling. The theoretical calculation predicts a dendrite growth velocity of 0.23 m/s corresponding to the maximum undercooling of 24 K, at which the rapid solidification of ice occurs.     

Effects of liquid structure transition on solidification by the Newton thermal analysis method

This paper is to explore the effects of the liquid structure transition (LST) on the solidification kinetics of Sn-30 wt% Sb alloy by the Newton thermal analysis (NTA) method and the solidified microstructure analysis. Influence of the cooling rate on solidification behavior and microstructure was also concerned. With a self-designed sand mold, the cooling curves of five points were collected automatically in the process of solidification by a HYDRA. In the case of the liquid structure transition and a faster cooling rate, the modification melt treatment will lead to a higher undercooling of nucleation and an increased solidification latent heat in central part of solidifying castings, then the eventual grain size was evidently refined.     

Influence of isothermal approximation on the phase-field simulation of directional growth in undercooled melt

By using the phase-field approach,we have simulated the directional growth of alloys in undercooled moten states under the isothermal and nonisothermal conditions.The influences of the isothermal approximation on simulation results are discussed.We found that for undercooling greater than 25K,the isothermal approximation overestimates the interface growth velocity and reduces a critical velocity for an absolute stable planar interface,thus in this simulation,the uinterface morphology shows the plane-cell-plane transition with increasing initial undercooling of the mele,and the planar interface obtained under a large undercooling is absolutely stable.Whereas in the nonisothermal simulation,only plane-cell transition occures in the same range of the initial undercoolings of the melt,and the planar interface tends to be destabilized and evolve into cells.     

液态三元Fe-Cr-Ni合金中快速枝晶生长与溶质分布规律

采用落管方法实现了液态三元Fe-Cr-Ni合金的深过冷与快速凝固,合金液滴的冷却速率和过冷度均随液滴直径的减小而迅速增大.两种成分合金近平衡凝固组织均为粗大板条状α相.在快速凝固过程中,不同直径Fe_(81.4)Cr_(13.9)Ni_(4.7)合金液滴凝固组织均为板条状α相,其固态相变特征很明显,随着过冷度增大,初生δ相由具有发达主干的粗大枝晶转变为等轴晶.Fe_(81.4)Cr_(4.7)Ni_(13.9)合金液滴凝固组织由α相晶粒组成,随着过冷度增大,初生γ相由具有发达主干的粗大枝晶转变为等轴晶,其枝晶主干长度和二次分枝间距均显著下降,晶粒内溶质的相对偏析度也明显减小,溶质Ni的相对偏析度始终大于溶质Cr.理论计算表明,与γ相相比,δ相枝晶生长速度更大.在实验获得的过冷度范围内,两种Fe-Cr-Ni合金枝晶生长过程均由热扩散控制.     

Ni熔体凝固过程中临界晶核和亚临界晶核的分子动力学模拟

本文用分子动力学模拟研究了Ni熔体以不同冷速凝固后微观结构的演变规律, 并通过理论计算确定出了Ni熔体凝固后获得理想非晶的临界条件. 模拟结果发现冷速小于10¹¹ K/s时, Ni 熔体凝固后形成晶态组织; 冷速在10¹¹ K/s到10^14.5 K/s之间时, Ni熔体凝固后形成由晶态结构与非晶态结构组成的混合组织. 冷速小于10¹⁰ K/s, Ni 熔体凝固后形成的晶态组织具有fcc结构; 冷速在10¹⁰ K/s到10^14.5 K/s之间时, Ni熔体凝固后组织中的晶态由fcc和hcp结构层状镶嵌排列构成. 通过分析模拟结果和计算结果, 确定出了Ni熔体凝固后形成理想非晶的临界冷速为10^14.5 K/s. 并发现Ni熔体中临界晶核(冷速等于10^14.5 K/s)和亚临界晶核(冷速大于10^14.5 K/s) 均由fcc和hcp组成层状偏聚结构, 这表明Ni熔体中生长的晶体、临界晶核和晶胚的结构是相同的. 关键词： 分子动力学模拟 晶体团簇 临界冷速 结构     

Solidification of selenium melt under pressure up to 6.5 GPa

Abstract

High purity selenium samples were melted under high pressure (≤6.4 GPa) and quenched at various rates ranging from 2 K s^?1 to 500 K s^?1 and the recovered material was examined by X-ray diffraction and electron microscopy. In the entire range of pressure and cooling rate, the melt was found to solidify into a polycrystalline aggregate of the trigonal phase of selenium. The samples obtained by slow cooling of the melt at 6.4 GPa contain, in addition to crystalline phase, regions which appear to be amorphous.     

不透明玻璃显现出的曙光——块体金属玻璃的发现与应用

在足够高的冷却速度下，如同其他大多数物质一样，金属合金溶体在冷冷却到室温的过程中能够经过玻璃化转变过程变成非晶态固体——金属玻璃。金属玻璃因其具有许多优异和独特的物理、化学和力学性能而一直受到很大的关注。在过去，由于玻璃形成能力的限制，金属合金只能制成厚度为数十数米的薄带状金属玻璃，因而其应用范围受到极大的限制。通过对金属合金的组成、溶体的过冷与稳定性及玻璃形成能力的关系研究，人们用常规的方法在较低的冷却速度下就能在许多金属合金体系中形成三给尺度都达毫米至数厘米的块体金属玻璃，这为金属玻璃获得广泛的应用奠定了基础。     

Formation mechanism of anomalous eutectics in highly undercooled Ag--39.9 at%Cu alloy

<正>This paper investigates the solidification behaviour of the Ag—Cu eutectic alloy melt undercooled up to 100 K.It is revealed that lamellar eutectics grow in a dendritic form in the Ag-Cu eutectic melt with undercooling equal to or greater than 76 K.As undercooling increases,the remelted fraction of the primary eutectics during recalescence rises. The severe remelting and the subsequent ripening of the primary eutectic dendrites lead to the formation of anomalous eutectics.     

电磁悬浮条件下液态Fe_(50)Cu_(50)合金的对流和凝固规律研究

基于轴对称电磁悬浮模型,理论计算了二元Fe_(50)Cu_(50)合金熔体内部的磁感应强度和感应电流,分析了其时均洛伦兹力分布特征,进一步耦合Navier-Stokes方程组计算求解了合金熔体内部流场分布规律.计算结果表明,电磁悬浮状态下合金内部流场呈现环形管状分布,并且电流强度、电流频率或合金过冷度的增加,均会导致熔体内部流动速率峰值减小,平均流动速率增大,并使流动速率大于100 mm·s~(-1)区域显著增大.通过与静态凝固实验对比发现,电磁悬浮条件下熔体中强制对流使得合金内部富Fe和富Cu区的相界面呈波浪状起伏形貌,并且富Cu相颗粒在熔体上部分出现的概率增加.     

Thermal conductivity of an alloy in relation to the observed cooling rate and glass-forming ability

The glass-forming ability (GFA) of an alloy in this case is the largest diameter of a rod which can be cast fully glassy. The present work shows that the thermal conductivity of a liquid alloy has a strong effect on GFA by influencing the cooling rate upon mould casting. The initial cooling rates (for the first 70–100?K of temperature decrease), obtained for Cu-, Zr- and Au-based bulk glass-forming alloys in the liquid state, are found to scale linearly with the thermal conductivities of the liquid base elements. However the low cooling rate found for Ni-based alloy suggests that the heat transfer at the melt–mould interface may also influence the cooling rate. The low thermal conductivity of Ni-based alloys and the correspondingly low cooling rate obtained compared to Cu-based counterparts explains their lower GFA. In the literature, many factors influencing the GFA of alloys have been discussed. To these factors, the present study adds the thermal conductivity of the molten alloy and the melt–mould heat-transfer coefficient. Moreover, the cooling rate depends on temperature and, thus, the critical cooling rate itself is not a suitable parameter for indicating GFA. The cooling can be better described by an appropriate fitting of the cooling curve to an exponential temperature decay function.     

定向结晶条件下聚乙二醇6000的强动力学效应

在单向温度场条件下, 采用不同抽拉速度实现了聚乙二醇6000的定向生长、界面形貌的实时观测及界面温度的测量, 进而揭示了其生长机制. 实验结果表明, 随着抽拉速度的增大, 界面的温度逐渐减小, 过冷度逐渐增大. 运用高聚物结晶的次级形核理论模型, 对实验数据进行了计算, 得到在界面过冷度为13.5 K左右时, 生长机制发生了由区域Ⅱ向区域Ⅲ的转变. 实验数据与等温结晶数据的比较发现等温结晶方法中获得过冷度相对较大, 是因为其包含了热过冷. 聚乙二醇6000定向结晶过程中需要的最大动力学过冷度为20 K, 说明由于高聚物的二维形核, 其生长主要由界面动力学控制, 具有较强的动力学效应.     

Growth kinetics and precipitation phenomena in undercooled Nd–Fe–B melts with Ti and C additions

The microstructure and the solidification kinetics of stoichiometric Nd–Fe–B alloy with Ti and C additions were investigated using the electromagnetic levitation technique. In situ temperature–time characteristics were carried out. A strong reduction of the growth velocity of the Nd₂Fe₁₄B phase was observed in the Nd–Fe–B–Ti–C alloy compared to the addition-less Nd–Fe–B alloy. The undercoolability of the melt depends on the alloy composition. Moreover, at high TiC contents, the maximum undercooling level is strongly reduced turning to low cooling rates. The TiC solution and its formation were studied in overheated and undercooled samples, respectively after subsequent quenching. The cooling rate prior to solidification influences drastically the morphology of the TiC precipitates which affects strongly the nucleation of the properitectic γ-Fe phase in the undercooled stage.     

Formation of metal and alloy surface layers at electroexplosive alloying

The structure-phase peculiarities of the surface layers, formed at electroexplosive alloying of steels and alloys with Al, Cu, B + Cu, C, and C + B have been studied by metallography and scanning and transmission electron microscopy. The treatment involving melt overheating under plasma jet pressure and subsequent cooling at a high rate is established to form nanosized phases. It is shown that different forms of electroexplosive treatment lead to the simultaneous increase in the microhardness, wear resistance, and heat resistance of the steel and alloy surface.