Multigram scale synthesis and characterization of low-density silica xerogels

The synthesis of silica with preserved porosity and tailored morphology by sol–gel process can be achieved by hybrid organic–inorganic synthesis: a modified alkoxide, viz. 3-(2-aminoethylamino)propyltrimethoxysilane (EDAS), is introduced during the base catalysed synthesis with TEOS as main silica precursor. Additives with methoxy groups induce a nucleation mechanism because of their higher reactivity compared to main reagents with ethoxy groups. The nucleation model presented in previous papers was refined by taking into account the porosity of the particles and calculating the number of additive molecules by nucleus for each value of the ratio of additive/main reagent. The extrapolation of the synthesis process to semi-industrial scale goes through the replacement of laboratory grade reagents by industrial grade reagents and the scaling up to the production of higher quantities. At each of these two steps, the morphology and porosity of the samples has been compared to those of laboratory grade samples. It was shown that the texture and particle size has quasi totally been preserved.     

Textural properties of AISb films

Textural studies have been carried out in AlSb films deposited by coevaporation method under high vacuum at different substrate temperatures between 450° to 625 °C. The films have been examined by X-ray and electron diffraction techniques. It was observed that the films deposited around 550 °C were found to exhibit [110] and [111] textures and the films deposited at higher substrate temperatures (above 600 °C) were found to exhibit only [111] textures.     

Vanadia-silica xerogels: optical and structural properties

Vanadium doped silica gels were prepared from tetraethyl orthosilicate and three different inorganic vanadium precursors with formal oxidation states of V³⁺, V⁴⁺ and V⁵⁺ respectively. Optical and EPR studies were carried out on the dried gels to understand the changes in the oxidation state and coordination of vanadium in the doped silica gel matrix. The observed optical and EPR results provide very strong evidence to establish that irrespective of the starting material, vanadium is stabilized as vanadyl ion in the gel monoliths. EPR studies on the powdered samples corroborate the optical data on the gel samples and confirmed that the stabilized vanadyl ion is situated in a distorted octahedral geometry in these silica gels.     

Erbium-activated silica xerogels: spectroscopic and optical properties

Silica-based sol–gel glasses activated by Er³⁺ ions are attractive materials for integrated optics (IO) devices such as frequency upconverters and optical amplifiers. Monolithic erbium-activated silica xerogels with erbium content ranging from 0 up to 40 000 ppm were prepared by the sol–gel technique. Samples were densified by thermal treatment in air at 950°C for 120 h. The densification degree and the relative content of hydroxyl groups were studied by Raman spectroscopy. Refractive indices were measured at 632.8 and 543.5 nm by a prism coupling technique. Green to blue and violet upconversion luminescence upon continuous-wave excitation at 514.5 nm was observed for all samples. Emission at 1.5 μm, characteristic of the ⁴I_13/2→⁴I_15/2 transition of Er³⁺ ions, was observed at room temperature for all samples upon continuous-wave excitation at 980 nm. For the 5000 Er/Si ppm-doped xerogel, a photoluminescence was observed and a lifetime of 8 ms for the metastable ⁴I_13/2 level was measured.     

The role of the main silica precursor and the additive in the preparation of low-density xerogels

The incorporation of an additive during sol-gel synthesis reduces shinkage during ambient drying. The following additives have been studied: 3-(2-aminoethylamino)propyltrimethoxysilane (EDAS), 3-aminopropyltriethoxysilane (AES) and 3-(2-aminoethylamino)propyltriethoxysilane (EDAES) and the main silica precursors were tetraethylorthosilicate (TEOS) and tetrapropylorthosilicate (TPOS). When the additive contains methoxy groups (EDAS), it acts as a nucleation agent of the silica particles and exactly the same properties (pore volume, specific surface area, particle and aggregate size) are obtained whether the main reagent is TEOS or TPOS. The nucleation mechanism is based on the difference in reactivity between additive and main reagent. In case of nucleation by the additive, the nucleation agent fixes the properties whatever the main silica precursor is. When both the additive and the main reagent contain ethoxy groups (series AES-TEOS and EDAES-TEOS), there is no nucleation mechanism by the additive, and the silica particle size remains nearly constant. With less reactive main reagent (series AES-TPOS and EDAES-TPOS), pore volumes up to 17 cm³/g have been obtained with pore sizes up to nearly 10 μm and very big particles (∼100 nm). The absence of nucleation by the additive for the couples AES-TPOS and EDAES-TPOS could be due to the fact that the difference in reactivity between ethoxy groups and propoxy groups is not sufficient to initiate the nucleation mechanism by the additive. In the absence of nucleation by the additive, the main reagent plays a role: highly porous materials with very large pores are prepared with TPOS.     

Textural properties of synthetic nano-calcite produced by hydrothermal carbonation of calcium hydroxide

The hydrothermal carbonation of calcium hydroxide (Ca(OH)₂) at high pressure of CO₂ (initial P_CO2=55 bar) and moderate to high temperature (30 and 90 °C) was used to synthesize fine particles of calcite. This method allows a high carbonation efficiency (about 95% of Ca(OH)₂–CaCO₃ conversion), a significant production rate (48 kg/m³ h) and high purity of product (about 96%). However, the various initial physicochemical conditions have a strong influence on the crystal size and surface area of the synthesized calcite crystals. The present study is focused on the estimation of the textural properties of synthesized calcite (morphology, specific surface area, average particle size, particle size distribution and particle size evolution with reaction time), using Rietveld refinements of X-ray diffraction (XRD) spectra, Brunauer–Emmett–Teller (BET) measurements, and scanning electron microscope (SEM) and transmission electron microscope (TEM) observations. This study demonstrate that the pressure, the temperature and the dissolved quantity of CO₂ have a significant effect on the average particle size, specific surface area, initial rate of precipitation, and on the morphology of calcium carbonate crystals. In contrast, these PTx conditions used herein have an insignificant effect on the carbonation efficiency of Ca(OH)₂.

Finally, the results presented here demonstrate that nano-calcite crystals with high specific surface area (S_BET=6–10 m²/g) can be produced, with a high potential for industrial applications such as adsorbents and/or filler in papermaking industry.     

Preparation of low-density xerogels from mixtures of TEOS with substituted alkoxysilanes. II. Viscosity study of the sol–gel transition

Mixtures of TEOS with substituted methoxysilanes generate low-density xerogels due to a nucleation mechanism involving the substituted alkoxysilane. The sol–gel transition of these mixtures was followed by rheological characterisation. The transition from sol to gel takes place in a few minutes at ambient temperature. For the series exhibiting nucleation by the additive, the gel time goes through a slight minimum when the ratio of additive/main reagent increases. The elastic modulus increases with increasing ratio of additive/main reagent as the particle size decreases because of the nucleation mechanism by the additive. Samples with smaller particles exhibit the highest modulus for equal silica concentrations.     

Preparation of low-density xerogels from mixtures of TEOS with substituted alkoxysilanes. I. O NMR study of the hydrolysis–condensation process

Low-density xerogels were synthesised by incorporation of an additive to base catalysed tetraethylorthosilicate (TEOS) alcogels directly during the preparation of the sol. The nucleation mechanism by the additive was established by experiments during sol–gel transition. ¹⁷O NMR spectroscopy on TEOS–ethanol–water, 3-(2-aminoethylamino)propyltrimethoxysilane (EDAS)–ethanol–water and EDAS–TEOS–ethanol–water solutions shows that the hydrolysis–condensation of EDAS is much faster than that of TEOS. Consequently it can be assumed that EDAS forms nuclei, onto which TEOS condenses later to form the silica particles.     

Synthesis of transition metal-doped carbon xerogels by cogelation

The cogelation process, i.e. the co-polymerization of a metal complex with the gel precursors, was used for the synthesis of transition metal-doped resorcinol–formaldehyde gels. The aim of this process is to anchor the metal to the polymer so that the former does not sinter during the pyrolysis step leading to porous carbon. Cu-, Ni-, Pd- or Pt-loaded gels were prepared by this technique. After drying and pyrolysis, Pd and Pt were obtained as metal nanoparticles (2–5 nm in diameter) inserted in the carbon nodules, when the complexing agent and the synthesis conditions were well chosen. These small metal particles were inaccessible to reactive gases, probably due to carbon deposit at the metal surface during pyrolysis: CO almost did not chemisorb. Oxidation of the support or pyrolysis under reductive atmosphere was applied to the metal-doped gels and carbons in order to make the surface of the metal particles accessible, but these treatments develop the macropores only. The cogelation process is then suitable to prepare metal nanoparticles protected from the outside by encapsulation in the carbon matrix.     

Development of microporous carbon xerogels by controlling synthesis conditions

Textural properties of carbon gels can be controlled by varying the synthesis and drying process conditions. In this work, the influence of the initial pH and the drying method on the final properties of carbon gels, synthesized using methanol as a solvent, was evaluated. Furthermore, the use of microwaves as a drying method for the synthesis of carbon xerogels was assessed. In the light of the results obtained, in order to synthesize monolithic and microporous carbon gels in a short period of time, the use of a multimode microwave oven is proposed. The use of pH 7 also leads to shorter gelation times and more consistent monoliths. Furthermore, the multimode microwave drying can produce homogeneous microporosity and surface areas of up to 1341 m² g^?1, in a very short time (i.e., only 6 min is required for the drying step).     

Silica xerogels and aerogels synthesized with ionic liquids

The synthesis of silica gels with ionic liquids (IL) as either additives or co-solvents is described. The wet gels were either dried by supercritical CO₂ or by evaporation to obtain aerogels or xerogels, respectively. The effects of two ionic liquids: 1-butyl-3-methyl imidazolium tetrafluororate (IL1) and 1-butyl-4-methyl pyridinium tetrafluoroborate (IL2), on the structural and textural characteristics of gels were investigated. IL2 showed a more important influence than IL1, on the gelation time and gel structure, according to solid state NMR investigations. With both types of ionic liquids, the average pore radius of xerogels increased from ≈2 nm at an IL to Si molar ratio n_IL/n_Si = 0.07, to ≈4 nm at n_IL/n_Si ≈ 1.5 and the size distributions were rather well centered about each mean radius. Hence, ionic liquids appeared as interesting additives to target gels with a given pore size.     

Low-temperature specific heats of porous silica xerogels of low densities

Low-temperature specific heat measurements have been performed in porous silica xerogels with densities varying from 670 to 1730 kg m⁻³ to study the low-energy vibrational dynamics. The specific heat, C_p, shows a bump in the temperature range above 4 K, when reported in a plot of C_p/T³ against the temperature, T. The bump is almost independent of the sample density and is close to the boson peak observed in melt-quenched amorphous silica (a-SiO₂). At temperatures <4 K, an additional contribution to that predicted by the Debye theory is observed. It follows an approximately linear temperature dependence (C_exc=aT^1+v, v being equal to about 0.25). In the xerogel with the largest density, specific heat of about a factor 5 larger than that of a-SiO₂ is measured, which increases with decreasing sample density. By comparison with the corresponding properties of a-SiO₂, we conclude that the disorder introduced by the presence of pores does not measurably affect the excess density of vibrational states in a frequency range of the boson peak (BP), but increases the density of the two-level systems (TLS).     

Textural characterization of high temperature silica aerogels

Silica alcogels were synthetized by the sol–gel polymerization of tetraethylorthosilicate in acid media. Conventional and supercritical drying was performed in order to obtain xerogels and aerogels. Different process parameters of the supercritical drying were altered in order to control the texture of the resulting gel. The texture and the structural evolution of xero- and aerogels were studied by thermogravimetric-differential thermal analysis, Fourier-transform infrared spectroscopy, transmission electron microscopy and N₂ physisorption at 77 K. ²⁹Si magic angle spinning nuclear magnetic resonance experiments on silica samples were used to resolve various silicon local environments. Hydrophilic microporous xerogels and hydrophobic micro- or mesoporous silica aerogels were obtained, whose microscopic structure is very similar. However, the samples obtained by different drying procedures exhibit a different structural evolution with temperature.     

X-ray scattering studies of polymeric zirconium species in aqueous xerogels

X-ray scattering in the small angle range was used to investigate the structure and size of the polymeric species present in zirconium acetate (ZrAc)-based gel powders (GP) and thin films (TF). The formation of amorphous zirconia aggregates/linear polymers was studied by measuring their gyration radii and their correlation and hydrodynamic lengths via Guinier, `longrods', Zimm and Porod plots. Scattering data obtained in this investigation suggest that both amorphous ZrAc-based GP and TF contain `tetrameric' units, arranged in a cylindrical fashion, that polymerize upon thermal treatment. Housdorff fractal dimensionality, D, of amorphous zirconia GP (D∼2.25) and TF (D∼2.5) indicates a diffusion-limited aggregation mechanism. Tricyclic cluster aggregates (Porod D∼1.85) with a M_w∼12 000 were found within amorphous ZrAc-based GP. This structure is preserved over the entire curing range. In contrast, a linear polymeric chain (Porod D∼1.52), with a M_w∼20 000 below 165 °C and ∼13 000 at higher temperatures, was suggested for amorphous ZrAc-based TF.     

Cobalt porphyrin covalently bonded to organo modified silica xerogels

Some of the fine physicochemical properties displayed by porphyrin solutions can be preserved when these species are trapped within inorganic oxide pore networks, such as silica. A successful outcome is related to inhibiting the interaction between the macrocycle and SiOH surface groups. Here, when porphyrins are chemically bonded to the walls of a silica network through molecular bridges arising from functionalized alkoxides alone or combined with monomer precursors (i.e. lactams, diamines, etc.), their spectroscopic properties can be kept similar to those shown in solution. This latest outcome consists in bonding porphyrinic species to the pore walls of an organo-modified silica networks. In the present work, a strategy has been designed to uphold these useful properties by covalently bonding cobalt porphyrin molecules inside a SiO₂ pore network where SiOH surface groups are exchanged by alkyl groups proceeding from organo-substituted alkoxides. In these hybrid systems, the electronic transitions are well preserved when SiOH surface groups are exchanged by groups such as methyl, ethyl, vinyl, etc. This separation action prevents flocculation among macrocyclic molecules (even if a change in polarity occurs inside the pores) due to the adsorption of bridging alkyl groups. A proper selection of both macrocyclic molecules and bridging molecules, in conjunction with a proper choice of the synthesis conditions, lead to the attainment of hybrid solid systems in which the spectroscopic properties are not only preserved but can even be adjusted by selecting suitable sizes and identities of the bridging alkyl groups.     

Synthesis optimization of organic xerogels produced from convective air-drying of resorcinol-formaldehyde gels

Resorcinol-formaldehyde gels were produced at 50, 70 and 90 °C and with three different R/C ratios (500, 1000 and 2000). The effect of these variables combined with that of aging time was studied in order to optimize the synthesis conditions. The convective air-drying process was used, and the drying duration was studied with regard to the synthesis conditions. The aging time has no effect on the pore texture after 24 h at 90 °C or 48 h at 70 °C, whatever the R/C value. The synthesis-aging step can be shortened by increasing the temperature. Nevertheless, the pore size tends then to decrease, especially when R/C is high, but this can be counterbalanced by increasing R/C. Moreover, bubbles often appear in the gel at high synthesis temperature, which limits the temperature to about 70 °C in the case of monolithic parts. At 70 °C and with an air velocity of 2 m/s, the elimination of 90% of the solvent requires 1 h drying when the pore size reaches 400-600 nm, 2.5 h for 50 nm wide pores and 3 h when the pore size decreases to 15-20 nm. The drying duration does not exceed 8 h in all cases and could be shortened by increasing the temperature at the end of the process.     

New route for producing crack-free xerogels: Obtaining uniform pore size

We propose an innovative strategy to obtain crack-free gels by using a surfactant as a template for the silica pores. We use a neutral surfactant – n-octylamine – which weakly interacts by hydrogen bonding with the silica precursor. This allows it to be removed by simple drying in ambient air. We investigate the effect of the surfactant in simple inorganic silica obtained from tetraethoxysilane (TEOS) and an organic–inorganic hybrid xerogel, containing TEOS and polydimethylsiloxane (PDMS), as precursors. Although both the syntheses promote the formation of a crack-free uniform mesoporous silica gel, the hybrid gel network exhibits a larger pore size than the gel containing exclusively the silica from TEOS.     

Microwave drying as an effective method to obtain porous carbon xerogels

Microwave drying was used to prepare resorcinol-formaldehyde aqueous gels, without performing any pretreatment, and to see whether it was possible to use this drying option to obtain porous carbon xerogels with controlled textural properties. By using microwave drying, the process for obtaining carbon gels is greatly simplified, textural properties are controlled likewise with other drying methods, but the time involved in the process is significantly reduced and no pretreatment is necessary. Therefore, microwave drying could help to simplify the carbon xerogels synthesis and reduce the associated costs.     

Insights into new calcium phosphosilicate xerogels using an advanced characterization methodology

Amorphous calcium phosphosilicate xerogels of high phosphate content were synthesized by a new sol–gel route. Their structural characterization was achieved through the combination of complementary analytical methods, including advanced solid state NMR and scattering techniques. Two representative compositions, with similar P contents but a different Ca:Si ratio, have been chosen for detailed study. Using ⁴³Ca solid state NMR and Ca K-edge XANES, the Ca local environment in the samples was characterized, revealing that it is similar for both compositions. It was found that POSi linkages are present in both compounds after calcination at 350 °C. However, for the sample with the lower Si content, a higher fraction of unusual 6-coordinated silicon was observed. Interestingly, calcium was also found to enhance the network connectivity and to enter the phosphosilicate network without the need for calcination at high temperature, which is advantageous in comparison with syntheses performed previously on similar compounds.