Preparation and characterization of polytetrafluoroethylene‐polyacrylate core–shell nanoparticles

Polytetrafluoroethylene (PTFE)‐polyacrylate core–shell nanoparticles were produced by using PTFE micropowder and acrylate via seeded emulsion polymerization in the presence of fluorosurfactant. The properties of emulsion under various polymerization conditions were investigated and optimized. The chemical composition of the PTFE‐polyacrylate nanoparticles was characterized by Fourier‐transform infrared spectrometry (FTIR). The particle size and core–shell structure of the resulting PTFE‐polyacrylate nanoparticles were confirmed by transmission electron microscopy (TEM). Wettability of the PTFE‐polyacrylate core–shell particles was higher than the pristine PTFE. The formation of this kind of PTFE‐polyacrylate core–shell nanoparticles could improve the compatibility of PTFE with other materials because PTFE is covered by polyacrylate shell, which make them promising in various fields. Copyright © 2007 John Wiley & Sons, Ltd.     

Anchoring of polyacrylate onto silica and formation of polyacrylate/silica nanocomposite particles via in situ emulsion polymerization

Polyacrylate/silica nanocomposite latex particles were prepared by in situ emulsion polymerization of acrylate monomers initiated by 2,2′-azobis(2-amidinopropane)dihydrochloride (AIBA) adsorbed by silica nanoparticles. The anchoring of polyacrylate (ACR) onto silica nanoparticles was achieved through the physical absorption and chemical grafting reaction. The elution and HF etching experiments showed that most silica nanoparticles were encapsulated by ACR to form the raspberry-like ACR/silica nanocomposite latex particles. The silica nanoparticles with a greater grafting degree of ACR tended to locate in the bulk of the polymer, and the silica particle with a lower grafting degree would not be combined with polymer latex particles and always remained in water phase. The formation of the final ACR/silica nanocomposite latex particles included the anchoring of ACR onto silica primary particles, aggregation of silica primary particles to form the silica-containing latex particles, and the growth of latex particles.     

Comparative study between core-shell and interpenetrating network structure polyurethane/polyacrylate composite emulsions

Anionic aqueous polyurethane dispersion was prepared by using carboxyl acid group to make the polyurethane dispersible, and then nanograde core-shell and crosslinked IPN structure polyurethane/polyacrylate composite latex (PUA) were synthesized by soap-free emulsion polymerization method with polyurethane dispersion as seed. FTIR, DSC, dynamic light scattering, TEM, ESCA, TGA, electronic tensile machine were employed to investigate the structures and properties of the composite latex and their polymers. Meanwhile the core-shell composite PUA emulsion and the crosslinked IPN composite PUA emulsion were compared. The results showed that the particle morphology of PUA composite emulsion is inverted core-shell structure with polyacrylate as the core and with polyurethane as the shell. The morphology of the crosslinked PUA emulsion was multi-core structure. The surface in core-shell PUA contains rich PU phase. The phase structure of the crosslinked PUA is more uniform. Three transition temperatures are observed for the core-shell composite PUA, two transitions are observed for the film from the crosslinked PUA. The TGA curves of core-shell PUA and crosslinked PUA exhibit two stages, the first stage corresponds to the thermal decomposition of hard segments in seed polyurethane; the second stage corresponds to the decomposition of soft segments in PUA and decomposition of polyacrylate. With the increase of glycidyl methacrylate (GMA) amounts in PUA composite emulsions, the tensile strength of the PUA films as well as the average diameter of the PUA composite emulsion particles increase, the elongation at break of the PUA films decreases.     

The polyurethane/polyacrylate soap-free emulsion formation: effects of hydrophilic polyurethane

The vinyl group terminated water-borne polyurethanes (WPU) with different DMPA content were prepared. Subsequently the core-shell polyurethane/polyacrylate (PUA) composite emulsions were synthesized by soap-free emulsion copolymerization. The WPU as sole surfactant was used in copolymerization, and the lowest surface tension could be achieved to 38.8?mN m^?1. Furthermore, the final conversion of acrylic monomer was reached to 98% in the case of WPU reactive seed. The FTIR-ATR indirectly confirmed the core-shell structure of PUA, simultaneously combined with DSC results found that the compatibility of WPU and PA was enhanced by growing grafting efficiency. The TEM results further indicated that the amount of DMPA in WPU had a great significant role in polymerization and final morphology structure. The PUA composite particles changed from scattered structure, core-shell structure to multi-core structure with increasing DMPA content. Correspondingly, the reinforcing and toughening effects were also found in PUA films with the increase content of DMPA by tensile testing.     

Preparation and properties of polytetrafluoroethylene-modified polyacrylate via emulsion polymerization

One method of preparation of polytetrafluoroethylene(PFTE)-modified polyacrylate emulsion has been studied. Through pre-emulsion technology, PTFE powder could be dispersed by high speed shearing with high-speed dispersor. PFTE-modified polyacrylate has been prepared by in situ copolymerization of n-butyl acrylate, n-methyl methacrylate, n-styrene, and α-methacrylic acid in the presence of seed particles of dispersed PTFE by semi-starved addition method. The properties of the emulsion under various polymerization conditions were investigated. The morphology of the latex particles with about 180 nm were observed by scanning electron microscopy (SEM). It was shown that the particles with linear PTFE/core–polyacrylate/shell could eventually be dispersed homogeneously. TG showed that the heat-stability was improved obviously.     

表面引发原子转移自由基聚合方法合成Fe3O4/PMMA复合纳米微粒

采用表面引发原子转移自由基聚合方法合成了核壳结构的磁性高分子纳米微粒. 作为聚合反应引发剂的3-氯丙酸, 首先与油酸修饰的Fe3O4纳米微粒表面的部分油酸置换, 然后在Fe3O4纳米微粒表面引发甲基丙烯酸甲酯聚合, 合成的纳米复合材料用TEM, FTIR, XRD和DSC表征. 磁性测试结果表明, 所制备的磁性高分子纳米微粒仍具有超顺磁性, 但由于聚合物的存在, 其饱和磁化强度降低.     

Preparation and electrorheological characteristic of CdS/Polystyrene composite particles

Cadmium sulfide/polystyrene (CdS/PS) hybrid particles were synthesized and their physical characteristics including electrorheology were examined. Monodisperse CdS/PS nanocomposite particles with diameters of 2 μm were obtained via dispersion polymerization. To form cadmium sulfide nanoparticles onto the PS surface, 2-(dimethylamino)ethyl methacrylate was used as a functional monomer for coordinating with Cd²⁺ ions. Finally, cadmium sulfide nanoparticles with size < 10 nm were formed with the release of S²⁻ ions from thioacetamide. The morphology of the as-prepared CdS/PS nanocomposite particles clearly showed that the CdS particles are present on the surface of the PS. The optical properties were also studied. In addition, their electrorheological characteristics were confirmed by using optical microscopy with applied electrical field. Recently, dielectric properties of CdS nanoparticles were already reported; however, electrorheological characteristics of CdS/PS nanocomposite particles were investigated for the first time.     

氟含量对含氟丙烯酸酯共混乳胶膜梯度结构和表面性能的影响

首先将制备出的平均粒径较小的含氟丙烯酸酯均聚物乳液与平均粒径较大的纯丙烯酸酯共聚物乳液按不同的比例( 1/9,2/8,3/7,4/6,5/5)共混,接着将各共混乳液在室温下(20℃)玻璃基材上干燥后,于110℃/210℃下热处理一段时间.运用接触角法,XPS、AFM、SEM-EDX等详细研究了共混乳胶膜中含氟组分含量对...     

Nanocomposite particles with core-shell morphology II. An investigation into the affecting parameters on preparation of Fe3O4-poly (butyl acrylate-styrene) particles via miniemulsion polymerization

The encapsulation of inorganic particles with polymers is desirable for many applications in order to improve the stability of the encapsulated products and disperse ability in different media. Colloidal particles with magnetic properties have become increasingly important both technologically and for fundamental studies. This is due to their tunable anisotropic. In the absence of an applied magnetic field, the particles have isotropic sphere dispersion, whereas in an external magnetic field the particles form anisotropic structures. Here, latexes containing nanocomposite particles of styrene-butyl acrylate/Fe₃O₄ with core-shell structure were prepared through miniemulsion polymerization technique. Magnetic composite nanospheres with high magnetic content were synthesized through miniemulsion polymerization using a new process based on a three-steps preparation route including two miniemulsion processes: (1) preparing a dispersion of oleic acid coated magnetite particles in water; (2) mixing of modified magnetite particles with styrene/butyl acrylate in the presence of sodium dodecyl sulfate (SDS), sorbitane mono oleate (Span 80), hexadecane (HD) and (3) miniemulsification of the modified Fe₃O₄ into the monomer droplets to reach to complete encapsulation. Subsequent polymerization generated magnetic nanocomposite spheres. Hence, the copolymerization reaction was performed on the surface of such particles in order to obtain core-shell morphology for these nanoparticles, which were characterized by several techniques such as TEM, SEM, DLS, TGA, VSM and FT-IR. The magnetic copolymer particles with diameter of 120-170 nm were obtained. The effect of several parameters such as magnetite, surfactants and hydrophobe amounts on the stability, particle size and magnetization were investigated and also optimized.     

Fe_3O_4/P(NaUA-St-BA)核-壳纳米磁性复合粒子的合成与表征

以表面包敷有反应型的表面活性剂NaUA(十一烯酸钠)的Fe3O4磁性胶体粒子为种子,运用无皂乳液聚合方法原位制备出Fe3O4P(NaUAStBA)核壳纳米磁性复合粒子.Fe3O4磁性胶体粒子的粒径为10nm左右.IR和TG结果分析表明,苯乙烯、丙烯酸酯和NaUA在Fe3O4粒子的表面发生了聚合反应,形成P(NaUAStBA);TEM和激光粒度分析仪测试结果显示,Fe3O4P(NaUAStBA)复合粒子具有核壳结构而且粒子分布均匀、平均粒径60nm;TG测试的结果表明,NaUA在Fe3O4粒子的包覆率为13.83%,P(NaUAStBA)共聚物的包覆率71.85%;振动样品磁强仪(VSM)测试的磁滞回线则表明由无皂乳液聚合得到的Fe3O4P(NaUAStBA)复合粒子具有超顺磁性,可避免磁性微球在磁场中的团聚.另外,合成的磁性胶乳可稳定存放数月.     

Preparation of asymmetrically nanoparticle-supported, monodisperse composite dumbbells by protruding a smooth polymer bulge from rugged spheres

A novel method is proposed to create asymmetrically nanoparticle-supported, monodisperse composite dumbbells. The method consists of the three steps of double soap-free emulsion polymerizations before and after a heterocoagulation. In the first step, soap-free emulsion polymerization was conducted to cover silica cores with cross-linked poly(methyl methacrylate) (PMMA) shells. Then, positively or negatively charged silica nanoparticles were heterocoagulated with the silica-PMMA core-shell particles. In the heterocoagulations, the nanoparticles surface-modified with a cationic silane coupling agent, 3-aminopropyltriethoxysilane, were used as the positively charged ones, and silica nanoparticles without any treatment were used as the negatively charged ones. In the third step, soap-free polymerizations at different pH values were performed to protrude a polystyrene (PSt) bulge from the core-shell particles supporting the charged silica nanoparticles. In the polymerization, the core-shell particles heterocoagulated with the positively charged silica nanoparticles were aggregated in an acidic condition whereas the silica nanoparticles supported on the core-shell particles were dissolved in a basic condition. For the negatively charged silica nanoparticle, a PSt bulge was successfully protruded from the core-shell particle in acidic and neutral conditions without aggregation of the core-shell particles. The protrusion of the PSt bulge became distinctive when the number of heterocoagulated silica nanoparticles per core-shell particle was increased. Additional heterocoagulation experiments, in which positively or negatively charged magnetite nanoparticles were mixed with the asymmetrically nanoparticle-supported composite dumbbells, confirmed direct exposure of silica nanoparticles to the outer solvent phase.     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Preparation of starch-<Emphasis Type="Italic">g</Emphasis>-PMMA,starch-<Emphasis Type="Italic">g</Emphasis>-P(MMA/BMA) and starch-<Emphasis Type="Italic">g</Emphasis>-P(MMA/MA) nanoparticles and their reinforcing effect on natural rubber by latex blending: a comparative study

Nanoparticles including starch-graft-methylmethacrylate, starch-graft-(methylmethacrylate/methyl acrylate), starch-graft-(methyl methacrylate/butyl methacrylate) were synthesized via emulsifier-free emulsion polymerization and were blended with natural rubber latex at various mass ratios. Chemical structure of graft copolymers was confirmed by Fourier transform infrared. Transmission electron microscopy demonstrated the core-shell structures of the nanoparticles distributed uniformly around the natural rubble particles. The tensile strength of blend films was significantly enhanced by addition of graft copolymers. Besides, scanning electron microscopy and atomic force microscopy showed the blend film had smooth surface.     

Designing Organic/Inorganic Colloids by Heterophase Polymerization

Polymer/silica and polymer/Laponite nanocomposite colloids with various morphologies have been elaborated through emulsion polymerization using a polymerizable organosilane (route I) and a methyl methacrylate-terminated macromonomer (route II) as coupling agents. Depending on the synthetic strategy and on the nature of the mineral particles, either core-shell, raspberry-like, multipod-like, currant bun or inverted core-shell morphologies (the mineral forming the shell) were achieved. Beyond the control of particle shape, we have demonstrated that some of the polymerizations exhibited particular kinetics behaviors which could be correlated to the mechanism of formation of the composite particles. Interestingly, conversion versus time curves of a series of soap free polymerizations performed in the presence of the macromonomer showed a significant increase in the polymerization rate with increasing the inorganic particles concentration. Characterization of the composite latexes by transmission electron microscopy showed that the mineral was located at the surface of the latex spheres and participated therefore to their stabilization. The higher the amount of inorganic particles, the lower the particles size and the higher the polymerization rate.     

Polyacrylate/silica nanocomposite materials prepared by sol-gel process

Polyacrylate/silica nanocomposite was prepared by sol-gel process via in situ emulsion polymerization. The influence of the synthetic conditions, such as the ratio of different monomers and the contents of tetraethoxysilane (TEOS), γ-methacryloxypropyltrimethoxysilane (Z-6030), diethanolamine (DAM) and ammonium persulfate (APS) on the physical mechanical properties of polyacrylate/silica nanocomposite was investigated in details. Dynamics Laser Scattering (DLS) indicated that the average diameter of the polyacrylate/silica latex particles (177 nm) was bigger than that of the pure polyacrylate latex particles (105.3 nm), but the ζ potential of polyacrylate/silica was decreased respectively in contrast to that of the polyacrylate. Differential Scanning Calorimeters (DSC) analysis confirmed that the glass transition temperature of polyacrylate/nano-SiO₂ (T_g = −24 °C) was higher than that of polyacrylate (T_g = −36 °C). UV analysis showed that the UV absorbency of polyacrylate/silica was improved evidently in contrast to that of polyacrylate.     

Facile synthesis and performance of polypyrrole-coated sulfur nanocomposite as cathode materials for lithium/sulfur batteries

In situ chemical oxidation polymerization of pyrrole on the surface of sulfur particles was carried out to synthesize a sulfur/polypyrrole （SIPPy） nanocomposite with core-shell structure. The composite was characterized by elemental analysis, X-ray diffraction, scanning/transmission electron microscopy, and electrochemical measurements. XRD and FTIR results showed that sulfur well dispersed in the core-shell structure and PPy structure was successfully obtained via in situ oxidative polymerization of pyrrole on the surface of sulfur particles. TEM observation revealed that PPy was formed and fixed to the surface of sulfur nanoparticle after polymerization, developing a well-defined core-shell structure and the thickness of PPy coating layer was in the range of 20-30 nm. In the composite, PPy worked as a conducting matrix as well as a coating agent, which confined the active materials within the electrode. Consequently, the as prepared SIPPy composite cathode exhibited good cycling and rate performances for rechargeable lithium/sulfur batteries. The resulting cell containing SIPPy composite cathode yields a discharge capacity of 1039 mAh·g^-1 at the initial cycle and retains 59% of this value over 50 cycles at 0.1 C rate. At 1 C rate, the SIPPy composite showed good cycle stability, and the discharge capacity was 475 mAh·g^-1 after 50 cycles.     

Preparation of poly (styrene-methyl methacrylate)/SiO2 composite nanoparticles via emulsion polymerization. An investigation into the compatiblization

Inorganic/organic nanocomposite systems, in which inorganic particles are encapsulated into the polymer matrix, are new classes of polymeric materials. These materials combine the properties of both components. It means that polymer component with excellent optical property, flexibility and toughness could improve the brittleness of inorganic particles and besides, inorganic particles could increase the strength and modulus of polymers. There are various methods to make these inorganic/organic nanocomposites. One of them is the chemical process, in which polymerization is performed directly in the presence of the inorganic particles. Examples of miniemulsion, suspension or dispersion polymerization can be found in the literature but emulsion polymerization is by far the technique most frequently used.In this work, latex containing nanostructure hybrid of copolymer (styrene, methyl methacrylate, acrylic acid) and inorganic nanoparticles (silica) with core/shell structure was prepared via semi-batch emulsion polymerization. At first, silica nanoparticles were dispersed in water phase in an ultrasound bath to prevent the aggregation of nanoparticles, and then emulsion polymerization was performed in the presence of silica nanoparticles. Related tests and analysis confirmed the success in synthesis of nanostructure hybrids. Induced coupled plasma (ICP) analysis and thermal gravimetric analysis (TGA) showed the presence and amount of silica nanoparticles in the final latex. Dynamic light scattering (DLS) analysis confirmed the presence of 25-35 nm particles in the system and transmission electron microscopy (TEM) showed the core/shell morphology of nanoparticles. It has been shown that with an appropriate surfactant, adjusting the pH of media, using suitable monomers and under controlled conditions, it would be possible to produce stable organic/inorganic composite nanoparticles with core/shell structure. In another attempt and in order to investigate the effect of compatiblizing system, styrene-methyl methacrylate was copolymerized in the presence of modified silica particles with oleic acid as the inorganic dispersed phase at the same condition. Similar characterizations were performed in order to have a worthwhile comparison. The results for the late procedure show the effect of oleic acid in formation of aggregates as the core for polymeric nanocomposite particles.     

Aerosol assisted chemical vapor deposition using nanoparticle precursors: a route to nanocomposite thin films

Gold nanoparticle and gold/semiconductor nanocomposite thin films have been deposited using aerosol assisted chemical vapor deposition (CVD). A preformed gold colloid in toluene was used as a precursor to deposit gold films onto silica glass. These nanoparticle films showed the characteristic plasmon absorption of Au nanoparticles at 537 nm, and scanning electron microscopic (SEM) imaging confirmed the presence of individual gold particles. Nanocomposite films were deposited from the colloid concurrently with conventional CVD precursors. A film of gold particles in a host tungsten oxide matrix resulted from co-deposition with [W(OPh)(6)], while gold particles in a host titania matrix resulted from co-deposition with [Ti(O(i)Pr)(4)]. The density of Au nanoparticles within the film could be varied by changing the Au colloid concentration in the original precursor solution. Titania/gold composite films were intensely colored and showed dichromism: blue in transmitted light and red in reflected light. They showed metal-like reflection spectra and plasmon absorption. X-ray photoelectron spectroscopy and energy-dispersive X-ray analysis confirmed the presence of metallic gold, and SEM imaging showed individual Au nanoparticles embedded in the films. X-ray diffraction detected crystalline gold in the composite films. This CVD technique can be readily extended to produce other nanocomposite films by varying the colloids and precursors used, and it offers a rapid, convenient route to nanoparticle and nanocomposite thin films.     

In situ small-angle X-ray scattering studies during the formation of polymer/silica nanocomposite particles in aqueous solution

This study is focused on the formation of polymer/silica nanocomposite particles prepared by the surfactant-free aqueous emulsion polymerization of 2,2,2-trifluoroethyl methacrylate (TFEMA) in the presence of 19 nm glycerol-functionalized aqueous silica nanoparticles using a cationic azo initiator at 60 °C. The TFEMA polymerization kinetics are monitored using ¹H NMR spectroscopy, while postmortem TEM analysis confirms that the final nanocomposite particles possess a well-defined core–shell morphology. Time-resolved small-angle X-ray scattering (SAXS) is used in conjunction with a stirrable reaction cell to monitor the evolution of the nanocomposite particle diameter, mean silica shell thickness, mean number of silica nanoparticles within the shell, silica aggregation efficiency and packing density during the TFEMA polymerization. Nucleation occurs after 10–15 min and the nascent particles quickly become swollen with TFEMA monomer, which leads to a relatively fast rate of polymerization. Additional surface area is created as these initial particles grow and anionic silica nanoparticles adsorb at the particle surface to maintain a relatively high surface coverage and hence ensure colloidal stability. At high TFEMA conversion, a contiguous silica shell is formed and essentially no further adsorption of silica nanoparticles occurs. A population balance model is introduced into the SAXS model to account for the gradual incorporation of the silica nanoparticles within the nanocomposite particles. The final PTFEMA/silica nanocomposite particles are obtained at 96% TFEMA conversion after 140 min, have a volume-average diameter of 216 ± 9 nm and contain approximately 274 silica nanoparticles within their outer shells; a silica aggregation efficiency of 75% can be achieved for such formulations.

SAXS is used to study the formation of polymer/silica nanocomposite particles prepared by surfactant-free aqueous emulsion polymerization of 2,2,2-trifluoroethyl methacrylate in the presence of silica nanoparticles using a azo initiator at 60 °C.     

苯乙烯在阴离子型聚氨酯纳米水分散液中聚合过程的研究

采用自乳化法制备出阴离子聚氨酯纳米水分散液,以其作为乳化剂使苯乙烯单体在其中进行聚合,制备出不同聚苯乙烯与聚氨酯质量比的阴离子型PS/PU纳米复合物水分散液;对苯乙烯单体的聚合过程进行了研究;采用光子相关谱仪和透射电镜对其微观结构、粒径及其分布进行了测试,结果表明,该方法能够制备出稳定的具有核壳结构的PS/PU纳米复合物水分散液,但当苯乙烯单体浓度增大到一定程度(PS/PU质量比为50∶100)时,粒子不稳定而发生聚集.