Fluorescence probe-label methodology for in situ monitoring network forming reactions

The curing of the stoichiometric reaction mixture diglycidyl ether bisphenol A (DGEBA) with N-methylethylenediamine (MEDA) and BEPOX 1268 formulation was monitored by FTIR (in the near IR region) and by fluorescence spectroscopy. 5-Dimethylamino-1-naphthalenesulfonamide derivatives and 4-dialkylamino-4^′-nitrostilbene structural units were used as labels and/or probes. It has been proved that hardener in BEPOX 1268 formulation consists of amine containing the primary and secondary amino group. The rate constant for the addition reaction of the secondary amino hydrogen to epoxide is approximately two times larger than that of the primary amino group hydrogen in MEDA and several times (∼seven times) lower in the amine component of BEPOX 1268 formulation. The changes in the integrated fluorescence intensity of the label during the epoxy groups conversion indicate the most important changes in chemical transformations of the reaction mixture, i.e. primary reaction of the secondary amino groups, the gel point (DGEBA-MEDA) and entry of the system to the glassy state (for DGEBA-MEDA and BEPOX 1268). The change in slope of the fluorescence half bandwidth dependence on the epoxy groups conversion indicates the maximum concentration of the secondary amino groups in the reaction mixture (BEPOX 1268). It has been shown that the dependence of the first moment of the emission band vs. epoxy groups conversion can be used to determine the epoxy groups conversion in situ and in real time.     

Fluorescence probes for investigation of epoxy systems and monitoring of crosslinking processes

The fluorescence behavior of 1,1′‐dimethyl‐2,2′‐carbocyanine and p‐N,N‐dimethylamino‐styryl‐2‐ethylpyridinium was investigated in several epoxy systems. Time‐correlated single photon counting was used for all fluorescence measurements to obtain the rate constant for viscosity or mobility‐dependent nonradiative processes of the probe. Microviscosity effects were discussed on the basis of a model describing the microfriction between matrix and probe molecules. The probes investigated are able to detect the glass‐transition temperature of the materials investigated. These compounds also show a dependence on the mobility in the glassy state. The probes applied in this work also can be used to monitor the crosslinking process of several epoxy systems containing 4,4′‐diaminodiphenylmethane (DDM) as curing agent. The epoxides used for the crosslinking process were 2,2′‐[(1‐methylethylidene)bis(4,1‐phenyleneoxymethylene)bis‐oxiranemethaneamine] [common name, diglycidyl ether of bisphenol A (DGEBA)], N‐oxiranylmethyl‐N‐phenyl‐oxiranylmethane [common name, diglycidyl aniline (DGA)], and epoxy novolacs of different functionality. The networks obtained have a different morphology, which was studied by the fluorescence probe technology. The structure of the epoxy compound has an important influence on the probe behavior because both network density and size of the free volume influence the photochemical behavior of the probe. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1367–1386, 1999     

Kinetics study of imidazole-cured epoxy-phenol resins

The reaction kinetics of diglycidyl ether of bisphenol A (DGEBA) cured with different concentrations of imidazole and bisphenol A (BPA) were investigated by using differential scanning calorimetry. Both dynamic and isothermal DSC were studied. Two initiation mechanisms were found to play roles in the curing reactions. One was based on adduct formation of epoxy groups with pyridine-type nitrogen and the other was based on ionic complexes of imidazole and BPA. The subsequent propagation was composed of three main reactions, viz. the epoxide/phenol reaction, the acid/base reaction, and the epoxide/R-O⁻ reaction. A generalized kinetics model was developed and used to predict the conversion of epoxide groups using a wide range of imidazole and BPA concentrations, and cure temperature. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3233–3242, 1999     

Near‐infrared spectroscopic studies on the cure behaviors of the CAE/DGEBA blend system initiated by a thermal latent catalyst

The latent properties and cure behaviors of an epoxy blend system based on cycloaliphatic epoxy (CAE) and diglycidyl ether of bisphenol A (DGEBA) epoxy containing N‐benzylpyrazinium hexafluoroantimonate (BPH) as a thermal latent initiator were investigated with near‐infrared (N‐IR) spectroscopy. The assignments of the latent properties and cure kinetics were performed by the measurements of the N‐IR reflectance for epoxide and hydroxyl functional groups at different temperatures and compositions. As a result, this system showed more than one type of reaction, and BPH was an excellent thermal latent catalyst without any coinitiator. The cure behaviors were identified by the changes in the absorption intensity of the hydroxyl groups at 7100 cm⁻¹ with different composition ratios. Moreover, characteristic N‐IR band assignments were used to evaluate the reactive kinetics and were shown to be an appropriate method for studying the cure behaviors of the CAE/DGEBA blend system containing a thermal latent catalyst. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 326–331, 2001     

Advanced flame‐retardant epoxy resins from phosphorus‐containing diol

Phosphorus‐containing epoxy systems were prepared from isobutylbis(hydroxypropyl)phosphine oxide (IHPO) and diglycidyl ether of bisphenol A (DGEBA). Diethyl‐N,N‐bis(2‐hydroxyethyl) aminomethyl phosphonate (Fyrol 6) could not be incorporated into the epoxy backbone by a reaction with either epichlorohydrin or DGEBA because intramolecular cyclization took place. The curing behavior of the IHPO–DGEBA prepolymer with two primary amines was studied, and materials with moderate glass‐transition temperatures were obtained. V‐0 materials were obtained when the resins were tested for ignition resistance with the UL‐94 test. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3510–3515, 2005     

Studies on epoxy resins cured by cationic latent thermal catalysts: The effect of the catalysts on the thermal,rheological, and mechanical properties

To investigate the effect of catalysts on the thermal, rheological, and mechanical properties of an epoxy system, a resin based on diglycidyl ether of bisphenol‐A (DGEBA) was cured by two cationic latent thermal catalysts, N‐benzylpyrazinium hexafluoroantimonate (BPH) and N‐benzylquinoxalinium hexafluoroantimonate (BQH). Differential scanning calorimetry was used for the thermal characterization of the epoxy systems. Near‐infrared spectroscopy was employed to examine the cure reaction between the DGEBA and the latent thermal catalysts used. The rheological properties of the blend systems were investigated under an isothermal condition with a rheometer. To characterize the mechanical properties of the systems, flexure, fracture toughness (K_IC), and impact tests were performed. The phase morphology was studied with scanning electron microscopy of the fractured surfaces of mechanical test samples. The conversion and cure activation energy of the DGEBA/BQH system were higher than those of the DGEBA/BPH system. The crosslinking activation energy showed a result similar to that obtained from the cure kinetics of the blend systems. The flexure strength, K_IC, and impact properties of the DGEBA/BQH system were also superior to those of the DGEBA/BPH system. This was a result of the substituted benzene group of the BQH catalyst, which increased the crosslink density and structural stability of the epoxy system studied. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 187–195, 2001     

Curing behavior and toughening performance of epoxy resins containing hyperbranched polyester

The effects of the hyperbranched polyester with hydroxyl end groups (HBPE‐OH) on the curing behavior and toughening performance of a commercial epoxy resin (diglycidyl ether of bisphenol A, DGEBA) were presented. The addition of HBPE‐OH into DGEBA strongly increased its curing rate and conversion of epoxide group due to the catalytic effect of hydroxyl groups in HBPE‐OH and the low viscosity of the blend at curing temperature. The improvements on impact strength and critical stress intensity factor (or fracture toughness, K_1c) were observed with adding HBPE‐OH. The impact strength was 8.04 kJ m^?1 when HBPE‐OH reached 15 wt% and the K_1c value was approximately two times the value of pure epoxy resin when HBPE‐OH content was 20 wt%. The morphology of the blends was also investigated, which indicated that HBPE‐OH particles, as a second phase in the epoxy matrix, combined with each other as the concentration of HBPE‐OH increased. Copyright © 2004 John Wiley & Sons, Ltd.     

Accelerating effects of N‐aryl‐N′,N′‐dialkyl ureas on epoxy‐dicyandiamide curing system

This report focuses on epoxy‐dicyandiamide (DICY) curing system accelerated by N‐aryl‐N′,N′‐dialkyl urea, aiming at clarifying the accelerating mechanism and the relationship between accelerating effect and molecular structure of the accelerators. Nine N‐aryl‐N′,N′‐dialkyl ureas were synthesized and investigated with measurements of differential scanning calorimetry, thermo gravimetric/differential thermal analysis and NMR spectroscopy. The results revealed that the ureas released the corresponding secondary amines by the thermal dissociation in the presence of epoxide, which led to the formation of tertiary amines that catalyze the addition reaction of DICY to epoxide. Moreover, a tendency that the ureas able to release more compact amines exhibited higher acceleration effects was discovered. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Morphologic and kinetic study of an epoxy-poly(ethyleneoxide) system. The fluorescence to predict miscibility

The kinetic of the curing process in the ethylenediamine (EDA)-poly (bisphenol A-co-epichlorohydrin) glycidyl end-capped (DGEBA) mixture modified with poly(ethylene oxide) (PEO) was studied. The epoxy component was labeled with a fluorescence group (dansyl) treating the DGEBA with the reactive dansyl derivative DNS-EDA. Dynamic DSC experiments were carried out and from their results the effect of the PEO composition on the epoxy curing was discussed. Furthermore, the effect of cure temperature and PEO composition on the morphology and crystallinity of the blend were studied as well. The morphologic study was carried out using complementarily optical transmission (TOM) and epifluorescence (EFM) microscopy. It was observed that: i) the addition of a non-reactive thermoplastic leads to a dilution effect of the reactive groups and therefore a decrease of the epoxy amine reaction rate; ii) the PEO composition does not seem to affect the non catalyzed process of the epoxy curing, while an increase in the PEO fraction within the epoxy/PEO mixture seems to change the mechanism of the cure reaction; iii) dynamic DSC scans, TOM and EFM images and steady state fluorescence spectra of the cured samples suggest that when the curing temperature increases there is an increase in the miscibility between PEO and the epoxy-amine reaction mixture; and iv) a reduction in the PEO/cured epoxy miscibility as the fraction of PEO increases was observed.     

Isothermal cure kinetics of epoxy/phenol‐novolac resin blend system initiated by cationic latent thermal catalyst

The investigation of the cure kinetics of a diglycidyl ether of bisphenol A (DGEBA)/phenol‐novolac blend system with different phenolic contents initiated by a cationic latent thermal catalyst [N‐benzylpyrazinium hexafluoroantimonate (BPH)] was performed by means of the analysis of isothermal experiments using a differential scanning calorimetry (DSC). Latent properties were investigated by measuring the conversion as a function of curing temperature using a dynamic DSC method. The results indicated that the BPH in this system for cure is a significant thermal latent initiator and has good latent thermal properties. The cure reaction of the blend system using BPH as a curing agent was strongly dependent on the cure temperature and proceeded through an autocatalytic kinetic mechanism that was accelerated by the hydroxyl group produced through the reaction between DGEBA and BPH. At a specific conversion region, once vitrification took place, the cure reaction of the epoxy/phenol‐novolac/BPH blend system was controlled by a diffusion‐control cure reaction rather than by an autocatalytic reaction. The kinetic constants k₁ and k₂ and the cure activation energies E₁ and E₂ obtained by the Arrhenius temperature dependence equation of the epoxy/phenol‐novolac/BPH blend system were mainly discussed as increasing the content of the phenol‐novolac resin to the epoxy neat resin. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2945–2956, 2000     

Effect of the substituted benzene group on thermal and mechanical properties of epoxy resins initiated by cationic latent catalysts

Epoxy resins (DGEBA) were cured by cationic latent thermal catalysts, that is, N‐benzylpyrazinium hexafluoroantimonate (BPH) and N‐benzylquinoxalinium hexafluoroantimonate (BQH) to investigate the effect of substituted benzene group on cure kinetics and mechanical properties of epoxy system. Differential scanning calorimetry (DSC) was undertaken for activation energy of the system. It was also characterized in terms of flexural, fracture toughness, and Izod impact strengths for the mechanical tests. As a result, the cure reaction of both epoxy systems resulted in an autocatalytic kinetic mechanism accelerated by hydroxyl groups. Also, the conversion and cure activation energy of the DGEBA/BQH system were higher than those of DGEBA/BPH system. The mechanical properties of the DGEBA/BQH system were also superior to those of the DGEBA/BPH system, as well as the morphology. This was probably due to the consequence of the effect of the substituted benzene group of the BQH catalyst, resulting in increasing the crosslinking density and structural stability in the epoxy system studied. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2419–2429, 2004     

Synthesis and Properties of Silphenylene-containing Epoxy Resins with High UV-stability

Two novel silphenylene-containing cycloaliphatic epoxy resins, 1,4-di [2-(3, 4-epoxycyclohexylethyl) dimethylsilyl] benzene (DEDSB) and 1,3,5-tri [2-(3, 4-epoxycyclohexylethyl) dimethylsilyl] benzene (TEDSB) were synthesized through in situ Grignard reaction and hydrosilylation, and characterized by FT-IR and ¹H-NMR. They were colorless transparent viscous liquids. Methyhexahydrophthalic anhydride (MeHHPA) was used to cure the epoxy resins to give glassy solids with high optical clarity. Differential scanning calorimetry (DSC) results indicated that DEDSB and TEDSB showed similar curing reactivity. The cured TEDSB had a higher glass transition temperature, a higher storage modulus and a lower coefficient of linear thermal expansion than the cured DEDSB due to a higher crosslink density. The cured silphenylene-containing epoxy resins exhibited a much higher resistance to discoloration under UV irradiation than the commonly used epoxy resins diglycidyl ether of bisphenol-A (DGEBA). XPS analysis revealed that they were much less susceptible to photo-oxidation than DGEBA.     

Synthesis and characterization of an epoxy based thermoset containing a fluorinated thermoplastic

A novel fluorinated thermoplastic (FT) was synthesized from diglycidyl ether of bisphenol A (DGEBA), and 3‐(trifluoromethyl)aniline. FT was found to be miscible with DGEBA as shown by the existence of a single glass transition temperature (T_g) within the whole composition range. On the basis of several experimental techniques, it was found that upon heating etherification reaction takes place between FT and DGEBA. A DGEBA‐aromatic diamine (4,4′‐methylenebis(3‐chloro 2,6‐diethylaniline) formulation was modified with the FT. The influence of FT on the epoxy‐amine kinetics was investigated. Both structural parameters, gelation, and vitrification, were found to be affected by etherification reaction between epoxy and hydroxyls groups belonging to FT. The presence of ether linkages induced system stoichiometry modification. In addition, the curing conditions influence on FT migration towards the surface was studied on samples prepared with 20 wt % of modifier. SEM–EDX analysis confirmed that modified systems exhibits notable fluorine enrichment within the uppermost 200 μm. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2781–2792, 2007     

Metal‐template synthesis of cyclic epoxide–amine oligomers: Uncrosslinked epoxide–amine addition polymers, 47

The addition reaction of 2,2‐bis‐[4‐(2,3‐epoxypropoxy)‐phenyl]‐propane (DGEBA) and preformed complexes of metal ions and disecondary diamines led to a large quantity of cyclic epoxide–amine oligomers. As shown by gel permeation chromatographic analysis, cycles of n = 1, 2, and 3 were formed. Functional epoxide end groups of the prepared oligomers were completely missing in the IR and ¹H NMR and ¹³C NMR spectra. In the fast atom bombardment and matrix‐assisted laser desorption/ionization mass spectra, the molecular ions of the n = 1, 2, 3 cycles of DGEBA and N,N′‐dibenzyl‐5‐oxanonanediamine‐1,9 were detected at m/z = 680, 1361, and 2042. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2047–2052, 2003     

An analysis of the substitution effects involved in diepoxide-diamine copolymerization reactions

The relative reactivity of the functional groups present in aromatic amine and diepoxide monomers has been investigated by gel permeation chromatography. The ratio of rate constants for the consumption of the secondary and primary amine hydrogens involved in the reaction between aniline and phenyl glycidyl ether has been calculated to equal approximately 0.5. In the case of the reaction between N-methy aniline and diglycidyl ether of bisphenol A (DGEBA) the rate constant ratio for the consumption of the first and second epoxide groups in the DGEBA molecule is also approximately 0.5. In contradiction to previously published data these results suggest that substitution effects are unimportant for aromatic amines as well as DGEBA. Furthermore, etherification side reactions, consuming epoxide groups at the expense of the amine–epoxide reaction, also appear to be insignificant.     

2－乙基－4－甲基咪唑固化环氧树脂的固化反应机理、动力学及其反应活性

本文应用ＤＳＣ和ＦＴＩＲ对２－乙基－４－甲基咪唑固化双酚Ａ二缩水甘油醚型环氧树脂体系的固化反应机理和２－乙基－４－甲基咪唑固化双酚Ａ二缩水甘油醚型、缩水甘油酯与脂环型环氧树脂体系的固化反应特征、动力学及其反应活性进行了研究．结果表明，双酚Ａ二缩水甘油醚型环氧树脂／咪唑体系的固化反应是分两步独立进行的，第一步是加成反应，第二步是催化聚合反应．缩水甘油酯与脂环型环氧树脂（ＴＤＥ－８５）／咪唑体系的固化反应过程也分两步进行，第一阶段反应主要是缩水甘油酯型环氧基进行的加成反应和催化聚合反应，第二阶段主要是脂环型环氧基进行的加成反应．各体系第一阶段的表现反应活化能均低于第二阶段活化能．当ＴＤＥ－８５型环氧树脂中引入缩水甘油醚型环氧树脂后，固化反应速率均较ＴＤＥ－８５环氧树脂单独固化时快．     

Synthesis and curing of amino‐containing benzoxazine as a novel hardener for diglycidyl ether of bisphenol‐A

Benzoxazines containing various additional functional groups have been extensively reported to improve the properties of polybenzoxazines. In this work, a novel amino‐containing benzoxazine (PDETDA‐NH₂) was conveniently synthesized from diethyltoluenediamine (DETDA), 2‐hydroxybenzaldehyde, and paraformaldehyde and was used as a hardener for diglycidyl ether of bisphenol‐A (DGEBA). The curing behaviors of PDETDA‐NH₂ and PDETDA‐NH₂/DGEBA systems were studied by DSC, FT‐IR, and ¹H NMR. When curing, PDETDA‐NH₂ was firstly polymerized to N,O‐acetal‐type polymer and then rearranged to Mannich‐type polymer at elevated temperature, while the addition reaction between amino and benzoxazine was discouraged because of the steric hindrance of alkyl substituents. During PDETDA‐NH₂/DGEBA curing, it was found that the reactions happened in the order of addition polymerization of amino and epoxide, ring‐opening polymerization of benzoxazine, etherification between phenolic hydroxyl of the polymerized benzoxazine, and epoxide. Compared with DETDA cured DGEBA, PDETDA‐NH₂ cured DGEBA showed higher modulus, higher char yield, and much lower water uptake.     

Chemically induced phase separation in the preparation of porous epoxy monolith

A methodology for preparing porous epoxy monolith via chemically induced phase separation was proposed. The starting system was a mixture of an epoxy precursor, diglycidyl ether of bisphenol‐A (DGEBA), a curing agent, 4,4′‐diaminodiphenylmethane (DDM), and a thermoplastic polymer, polypropylene carbonate (PPC). As DGEBA was cured with DDM, the system became phase‐separated having PPC particles dispersed in epoxy matrix. After PPC particles were removed by thermal degradation, a porous structure was obtained. The phase separation mechanism was determined by the initial composition and illustrated by a pseudophase diagram. The pore size increased with increasing the concentration of PPC and raising the curing temperature. The intermediate and final morphologies of the system were studied using optical and scanning electron microscopy, respectively. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Synthesis,characterization, and properties of novel epoxy resins and cyanate esters

We synthesized a novel epoxy (dopotep) and cyanate ester (dopotcy) based on a phosphorus‐containing triphenol (dopotriol). The proposed structures were confirmed by IR, mass spectra, NMR spectra, and epoxy‐equivalent‐weight titration. The synthesized dopotep or dopotcy was copolymerized with diglycidyl ether of bisphenol A (DGEBA), 6′,6‐bis(3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazineyl)methane (F‐a), or dicyanate ester of bisphenol A (BADCY). Thus, copolymers based on DGEBA/dopotep/diphenylmethane (ddm), F‐a/dopotep, BADCY/dopotcy, and DGEBA/dopotcy were developed. The thermal properties, dielectric properties, and flame retardancy of these copolymers were investigated. The curing kinetics of dopotep/ddm and dopotep/diamino diphenylsulfone were studied with differential scanning calorimetry. The microstructure of DGEBA/dopotcy was studied with IR. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3487–3502, 2006     

Curing kinetics of bio-based epoxy resin-toughened DGEBA epoxy resin blend

In the present study, TEIA bioresin was blended with the diglycidyl ether bisphenol A (DGEBA) epoxy resin in different ratios (i.e. 10, 20, 30, 40 mass%), cured with methylhexahydrophthalic anhydride curing agent in the presence of 2-methylimidazole catalyst. The optimized composition of DGEBA and TEIA bioresin blends system was employed as an adhesive strength. The adhesive strength of the TEIA-modified DGEBA epoxy resin blend system was increased from 4.14 to 6.31 MPa on an aluminium substrate compared to the DGEBA epoxy resin. The curing kinetics of non-isothermal, DGEBA epoxy resin and its bio-based blend systems were investigated employing differential scanning calorimetry. An increase in the peak temperature and reduction in a heat of curing as well as activation energy in DGEBA epoxy resin were observed with the addition of TEIA bioresin content. The activation energy (E_a) of the DGEBA resin and their bio-based blend system were obtained from Kissinger and Flynn–Wall–Ozawa methods.