Emulsion terpolymerization of butyl acrylate/methyl methacrylate/vinyl acetate: Experimental results

A systematic study of the terpolymerization of butyl acrylate/methyl methacrylate/vinyl acetate (BA/MMA/VAc) was conducted. In this stage of the study, batch emulsion terpolymerizations were performed in a 5 L stainless steel pilot plant reactor. The experiments were designed using a Bayesian (optimal) technique. The polymers produced were characterized for conversion, composition, molecular weight, and particle size. Conversion, terpolymer composition, number- and weight-average molecular weight, and average particle size results are discussed in light of the influence of seven factors and the interaction of these factors. The factors studied include monomer feed composition, initiator concentration, chain transfer agent concentration, impurity concentration, initiator type, emulsifier concentration, and temperature. A “two-stage rate” phenomenon, similar to that occurring in bulk co- and terpolymerization and emulsion copolymerization of acrylic/vinyl acetate systems was observed in the conversion, composition and molecular weight data. Furthermore, an interesting yet often ignored effect of impurities on emulsion polymerization kinetics was explained. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 1659–1672, 1997     

Chain transfer to polymer in emulsion polymerization

Chain transfer to polymer in emulsion polymerizations of acrylate monomers and vinyl acetate has been studied using ¹³C NMR spectroscopy to elucidate the chemistry by which chain transfer occurs and to quantify the mol% branches resulting from the reaction. In emulsion polymerizations of n-butyl acrylate, ethyl acrylate and methyl acrylate, chain transfer to polymer proceeds via abstraction of hydrogen atoms from backbone tertiary C-H bonds and typically gives rise to 2-4 mol% branches in the polymers obtained at complete conversion, the level of branching increasing with reaction temperature. For these acrylates, there is no evidence for a significant difference between the extent of chain transfer to polymer. In emulsion polymerizations of vinyl acetate, chain transfer to polymer proceeds mainly via H-abstraction from methyl side-groups, though there is a small contribution from abstraction at backbone tertiary C-H bonds. The levels of branching that result are substantially lower than in acrylate emulsion polymerizations, typically being in the range 0.6-0.8 mol% in the polymers obtained at complete conversion. The level of branching increases with temperature and as the degree of monomer starving (and hence instantaneous conversion) increases. Emulsion copolymerization of vinyl acetate with a small amount (5-20 wt%) of n-butyl acrylate gives rise to a significant increase in the level of branching (to values around 1.3-1.6 mol%), which results predominantly from H-abstraction of backbone tertiary C-H bonds in n-butyl acrylate repeat units by propagating radicals with vinyl acetate end units.     

End‐functionalized copolymers prepared by the addition–fragmentation chain‐transfer method: Vinyl acetate/methacrylonitrile system

Copolymers of vinyl acetate and methacrylonitrile were prepared by free‐radical polymerization in the presence of the chain‐transfer agent (CTA) ethyl‐α‐ (t‐butanethiomethyl)acrylate. Molecular weight measurements showed that the chain‐transfer constants increased with the vinyl acetate content of the comonomer mixture, ranging from 0.42 for methacrylonitrile to 6.3 for the copolymerization of a vinyl acetate‐rich monomer mix (89/11). The bulk copolymer composition was not appreciably affected by the amount of CTA used in the copolymerization. The efficiency of the addition–fragmentation mechanism in producing specifically end‐functionalized copolymers was investigated with ¹H NMR spectroscopy. Spectral peaks consistent with all the expected end groups were observed for all comonomer feeds. Peaks consistent with other end groups were also observed, and these were particularly prominent for copolymers made with lower CTA concentrations. At the highest concentrations used, quantitative measurements of end‐group concentrations indicated that 70–80% of the end groups were those expected on the basis of the addition–fragmentation chain‐transfer mechanism. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2911–2919, 2001     

Emulsion co- and terpolymerization of styrene,methyl methacrylate,and methyl acrylate. I. Experimental determination and model prediction of composition drift and microstructure in batch reactions

In Part I of this series the reactivity ratios of the comonomer pair methyl acrylate-methyl methacrylate were determined with low-conversion bulk polymerizations. It was shown that the binary reactivity ratios of the systems styrene-methyl acrylate, styrene-methyl methacrylate, and methyl acrylate-methyl methacrylate describe composition drift in low-coversion bulk terpolymerizations with these monomers reasonably well. A computer model was developed to simulate the composition drift in emulsion co- and terpolymerizations. The composition drift in two batch emulsion copolymerization systems (styrene-methyl acrylate and methyl acrylate-methyl methacrylate) and one emulsion terpolymerization system (styrene-methyl acrylate-methyl methacrylate) was investigated both experimentally and with the model. Experimental results were compared with model calculations. The copolymer chemical composition distributions (CCD) were determined with gradient polymer elution chromatography (GPEC®). This technique was also used for the first time to obtain information about the extent of composition drift in emulsion terpolymerizations. Cumulative terpolymer compositions were determined with ³H-NMR as a function of conversion and with this information the three-dimensional CCD was obtained. The composition drift was analyzed with respect to free radical copolymerization kinetics (reactivity ratios) and monomer partitioning. It was shown that in most emulsion copolymerizations the composition drift is mainly determined by the reactivity of the monomers and to a lesser extent by monomer partitioning, except in systems where there is a large difference in water solubility. The model predictions for cumulative terpolymer composition as a function of conversion and the three-dimensional terpolymer CCD showed excellent agreement with the experiments. The GPEC® elution chromatogram of the terpolymer was found to be in accordance with the predicted CCD and the experimentally determined CCD. © 1996 John Wiley & Sons, Inc.     

Prediction of polymer composition in batch emulsion copolymerization

Monomer partitioning in emulsion copolymerization plays a key role in determining composition drift and polymerization rates. The combination of recently developed thermodynamically based monomer partitioning relationships with mass balance equations, makes predictions of monomer partitioning in emulsion copolymerizations possible in terms of monomer mole fractions and monomer concentrations in the particle and aqueous phases. Using this approach, the effects of monomer to water ratios and polymer volumes on the monomer mole fraction within the polymer particle phase in a nonpolymerizing system at thermodynamic equilibrium can be determined. Comparison of these monomer partitioning predictions with experiments for the monomer system methyl acrylate—vinyl acetate shows good agreement. Furthermore, composition drift occurring in a polymerizing system as a function of conversion can be predicted if the assumption is made that equilibrium is maintained during reaction. Comparison of predictions with experimental results for emulsion copolymerizations of the monomer systems methyl acrylate—vinyl acetate and methyl acrylate—indene shows good agreement. © 1994 John Wiley & Sons, Inc.     

A systematic approach to the study of multicomponent polymerization kinetics: The butyl acrylate/methyl methacrylate/vinyl acetate example. IV. Optimal Bayesian design of emulsion terpolymerization experiments in a pilot plant reactor

A systematic study of the terpolymerization of butyl acrylate/methyl methacrylate/vinyl acetate (BA/MMA/VAc) is being conducted. In this stage of the study, emulsion terpolymerizations were performed in a 5 L stainless steel pilot plant reactor. The experimental trials were of the two-level factorial type and were designed optimally using a Bayesian method. The design procedure allowed us to improve our knowledge about the process using our prior knowledge and our subjective judgement. The polymers produced were characterized for conversion, composition, molecular weight, and particle size. The Bayesian design of experiments is shown to have several advantages over conventional factorial designs. © 1996 John Wiley & Sons, Inc.     

Emulsion copolymerization of vinyl acetate and butyl acrylate in the presence of fluorescent dyes

This article describes our first experiments for preparing dye‐labeled latex particles by the emulsion copolymerization of a 4/1 (w/w) mixture of vinyl acetate‐butylacrylate (VAc‐BA). We discuss the synthesis of acrylate derivatives of phenanthrene, anthracene, and pyrene [9‐acryloxymethyl phenanthrene ( 7 ), 9‐acryloxymethyl‐10‐methyl anthracene ( 8 ), and 1‐acryloxymethyl pyrene ( 10 )] and an allyl ether derivative of anthracene [9‐allyoxymethyl‐10‐methyl anthracene ( 9 )]. Although the phenanthrene derivative 7 gave latex particles with high monomer conversion and good dye incorporation, the pyrene acrylate and both anthracene comonomers strongly inhibited the free‐radical reaction. To assist our search for a dye that would serve as a useful energy acceptor for phenanthrene and without suppressing VAc‐BA polymerization, we also examined batch emulsion polymerization in the presence of a variety of dye derivatives—substituted anthracenes, acridines, a coumarin, and two benzophenone derivatives. All of the anthracene derivatives, as well as acridine, strongly inhibited monomer polymerization. The coumarin dye 7‐hydroxy‐4‐methyl coumarin ( 22 ) that had only limited solubility allowed more than 90% monomer conversion. Most promising were 2‐hydroxy‐5‐methyl benzophenone ( 23 ) and 4‐N,N‐dimethylamino benzophenone ( 24 ) that at 1 mol % in the monomer mixture permitted virtually quantitative monomer conversion to latex. 4′‐Dimethylamino‐2‐acryloxy‐5‐methyl benzophenone ( 25 ) copolymerized well with the VAc‐BA mixture, yielding latex particles in high yield and with a narrow size distribution. These dyes appear to be useful acceptor dyes for energy‐transfer experiments with phenanthrene. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1594–1607, 2002     

Effect of solvent on the rate constants in solution polymerization. Part II. Vinyl acetate

Measurements were made of the value of the lumped kinetic constant k_p/k of vinyl acetate in different solvents and with different initiators. This quantity was evaluated using the well‐known conversion vs. time approach in dilute solutions using both azo‐bis‐isobutyronitrile and benzoyl peroxide (AIBN and BPO), and two different solvents (toluene and ethyl acetate) at 60°C. As was found for butyl acrylate in Part 1 of this series, it was found that the value of the lumped rate constant depends very strongly on the concentration of monomer in solution, decreasing as the solution becomes more and more dilute. However, unlike butyl acrylate, vinyl acetate is much more susceptible to changes in the solvent type, with toluene acting as a severe retarding agent of polymerization. The results of the present study suggest that at least two separate effects of solvent exist simultaneously in the case of vinyl acetate polymerization, and that both of them must be taken into account when attempting to model this type of system. The number‐ and weight‐average molecular weights of the different polymers were also measured, and excellent agreement was found between the measurements and model predictions. A linear relationship was shown to exist between the value of the lumped constant and the square root of the number‐average chain length. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 589–601, 1999     

Calorimetric monitoring of emulsion copolymerization reactions

An approach for monitoring both the overall conversion and the cumulative copolymer composition in emulsion copolymerization systems via calorimetric measurements was developed. The approach was checked by carrying out batch emulsion copolymerizations of methyl methacrylate/n-butyl acrylate, n-butyl acrylate/vinyl acetate, and methyl methacrylate/vinyl acetate and comparing calorimetric based estimations with off-line determinations of both the overall conversion and the cumulative copolymer composition. A good agreement was achieved for most of the cases studied. © 1993 John Wiley & Sons, Inc.     

Semicontinuous seeded emulsion copolymerization of vinyl acetate and methyl acrylate

The semicontinuous seeded emulsion copolymerization of vinyl acetate and methyl acrylate was investigated. The effect of type of process (starved process versus semi-starved process), type of feed (neat monomer addition versus monomer emulsion addition), amount of seed initially charged in the reactor, and feed rate on the time evolution of the overall conversion, copolymer composition, and polymer particle size was analyzed. It was found that, in the case of the starved process, both monomers, but mainly vinyl acetate, accumulated in the reactor. The preferential accumulation of vinyle acetate resulted in a drift of the copolymer composition. Both monomers accumulation and copolymer composition drift were reduced by increasing the amount of seed initially charged in the reactor and by decreasing the feed rate. For the semi-starved process, it was found that a vinyl aceatate rich copolymer was formed when a low methyl acrylate feed was used, whereas a methyl acrylate rich copolymer was obtained at high methyl acrylate feed rates. For both starved process and semi-starved process, the total number of polymer particles, after an initial increase, reached a plateau value which was the same in all of the experiments carried out. These results were analyzed by means of a mathematical model developed for this system.     

Polymerization of styrene with ionic comonomer,nonionic comonomer,or both

Nanosized polystyrene latexes with high polymer contents were obtained from an emulsifier-free process by the polymerization of styrene with ionic comonomer, nonionic comonomer, or both. After seeding particles were generated in an initial emulsion system consisting of styrene, water, an ionic comonomer [sodium styrenesulfonate (NaSS)] or nonionic comonomer [2-hydroxyethyl methacrylate (HEMA)], and potassium persulfate, most of the styrene monomer or a mixture of styrene and HEMA was added dropwise to the polymerizing emulsion over 6 h. Stable latexes with high polystyrene contents (≤25%) were obtained. The latex particle weight-average diameters were largely reduced (41 nm) by the continuous addition of monomer(s) compared with those (117 nm) obtained by the one-pot polymerization method. Latex particles varied from about 30 to 250 nm in diameters, whereas their molar masses were within 10⁴ to 10⁵ g/mol. The effect of the comonomer concentration on the number of polystyrene particles per milliliter of latex and the weight-average molar masses of the copolymers during the polymerization are discussed. The surface compositions of the latex particles were analyzed by X-ray photoelectron spectroscopy, which indicated that the surface of the latex particles was significantly enriched in NaSS, HEMA, or both. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1634–1645, 2001     

Alternating Sequence Control for Carboxylic Acid and Hydroxy Pendant Groups by Controlled Radical Cyclopolymerization of a Divinyl Monomer Carrying a Cleavable Spacer

By utilizing features of the hemiacetal ester (HAE) bond: easy formation from vinyl ether and carboxylic acid and easy cleavage into different functional groups (‐COOH and ‐OH), we achieved control of the alternating sequence of two functional pendant groups of a vinyl copolymer. Methacrylate‐ and acrylate‐based vinyl groups were connected through HAE bonds to prepare a cleavable divinyl monomer, which was cyclo‐polymerized under optimized conditions in a ruthenium‐catalyzed living radical polymerization. Subsequent cleavage of the HAE bonds in the resultant cyclo‐pendant led to a copolymer consisting of alternating methacrylic acid and 2‐hydroxyethyl acrylate units as analyzed by ¹³C NMR spectroscopy. The alternating sequence of ‐COOH and ‐OH pendants specifically provided a lower critical solution temperature (LCST) in an ether solvent, which was not observed with the random copolymer of same composition ratio.     

Controlled/living free‐radical copolymerization of 4‐(azidocarbonyl) phenyl methacrylate with methyl acrylate under 60Co γ‐ray irradiation

A new vinyl acyl azide monomer, 4‐(azidocarbonyl) phenyl methacrylate, has been synthesized and characterized by NMR and FTIR spectroscopy. The thermal stability of the new monomer has been investigated with FTIR and thermal gravimetry/differential thermal analysis (TG/DTA), and the monomer has been demonstrated to be stable below 50 °C in the solid state. The copolymerizations of the new monomer with methyl acrylate have been carried out at room temperature under ⁶⁰Co γ‐ray irradiation in the presence of benzyl 1H‐imidazole‐1‐carbodithioate. The results show that the polymerizations bear all the characteristics of controlled/living free‐radical polymerizations, such as the molecular weight increasing linearly with the monomer conversion, the molecular weight distribution being narrow (<1.20), and a linear relationship existing between ln([M]₀/[M]) and the polymerization time. The data from ¹H NMR and FTIR confirm that no change in the acyl azide groups has occurred in the polymerization process and that acyl azide copolymers have been obtained. The thermal stability of the polymers has also been investigated with TG/DTA and FTIR. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2609–2616, 2007     

Synthesis of poly(tert‐butyl acrylate‐block‐vinyl acetate) copolymers by combining ATRP and RAFT polymerizations

The synthesis of poly(tert‐butyl acrylate‐block‐vinyl acetate) copolymers using a combination of two living radical polymerization techniques, atom transfer radical polymerization (ATRP) and reversible addition‐fragmentation chain transfer (RAFT) polymerization, is reported. The use of two methods is due to the disparity in reactivity of the two monomers, viz. vinyl acetate is difficult to polymerize via ATRP, and a suitable RAFT agent that can control the polymerization of vinyl acetate is typically unable to control the polymerization of tert‐butyl acrylate. Thus, ATRP was performed to make poly(tert‐butyl acrylate) containing a bromine end group. This end group was subsequently substituted with a xanthate moiety. Various spectroscopic methods were used to confirm the substitution. The poly(tert‐butyl acrylate) macro‐RAFT agent was then used to produce (tert‐butyl acrylate‐block‐vinyl acetate). © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7200–7206, 2008     

Reversible‐addition fragmentation chain transfer radical emulsion polymerization by a nanoprecipitation process

Polymerizations of styrene under emulsion reversible‐addition fragmentation chain transfer polymerization conditions are reported. Using a recently developed nanoprecipitaiton process, emulsion particles were formed by the precipitation of an acetone solution of a macroRAFT agent into an aqueous solution of poly(vinyl alcohol). The particles were then swollen with monomer and subsequently polymerized. Emulsion polymerizations were performed at 65 and 75 °C in which either KPS, BPO, or a combination of both was used as an initiating source. Reactions were also performed at temperatures over 100 °C in which the thermal initiation of styrene was used as an initiating source. In all cases, the polymerizations proceeded in a living manner, yielding polymers that showed an incremental increase in molecular weight with time and had narrow molecular weight distributions. Plots of number‐ average molecular weight versus conversion were linear, indicating a controlled polymerization. The resulting latices were colloidally stable and gave particle size distributions with a typical average particle diameter in the 150 nm range. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5708–5718, 2006     

Adding magnetic ionic liquid monomers to the emulsion polymerization tool‐box: Towards polymer latexes and coatings with new properties

Magnetic ionic liquid monomers were synthesized and then polymerized to get magnetic polymer latexes and films. First, a series of 1‐vinyl‐3‐dodecyl‐imidazolium monomers having metal halides counter‐anions such as FeCl₃Br^?, CoCl₂Br^?, and MnCl₂Br^? were synthesized. These ionic liquid monomers were first homopolymerized to lead to magnetic poly(ionic liquids) and characterized. Secondly, magnetic latexes were synthesized by using the magnetic ionic liquids as surfmers (surfactant + monomer) in the emulsion polymerization of methyl methacrylate/n‐butyl acrylate. It was found that the powders obtained by freeze‐drying the latexes presented a paramagnetic behavior with weak antiferromagnetic interactions between the adjacent metal ions. Although the ratio of magnetic ionic liquid/monomer was only 2% these poly(methyl methacrylate‐co‐butyl acrylate) powders and latexes responded to a magnetic field due to the surfmer paramagnetic nature. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1145–1152     

一种单分散醋-丙乳液的合成与应用研究

以醋酸乙烯酯(VAc)、丙烯酸正丁酯(BA)和甲基丙烯缩水甘油酯(GMA)为共聚单体,采用预乳化-半连续种子乳液聚合的方法,合成了一类改性醋丙乳液.用透射电子显微镜(TEM)、激光光散射(LLS)等测定了乳胶粒的粒径、粒径分布和粒子形态,发现其粒径在120 nm左右,并呈现较好的单分散特性;Zeta电位和流变测定结果显...     

Synthesis and photopolymerization of novel multifunctional vinyl esters

Novel mono‐ and multifunctional vinyl ester monomers containing thioether groups were synthesized via an amine‐catalyzed Michael addition reaction between vinyl acrylate and multifunctional thiols. Using photo‐differential scanning calorimetry and real‐time Fourier transform infrared (RTIR) spectroscopy, the polymerization kinetics and oxygen inhibition of the homopolymerizations of the vinyl ester monomers were investigated. The effect of the vinyl ester and thioether group on acrylate/vinyl ester and thiol/vinyl ester copolymerizations was determined using real‐time IR spectroscopy to monitor polymerization rates of acrylate, vinyl, and thiol groups simultaneously. Polymerization of the vinyl esters used was found to be relatively insensitive to oxygen inhibition. We propose that the thioether group is responsible for reducing oxygen inhibition by a series of chain transfer/oxygen‐scavenging reactions. In polymerization of a acrylate/vinyl ester mixture both in nitrogen and in air, the vinyl ester monomer significantly enhances the polymerization rates and the conversion of the acrylate double bonds via plasticization of the crosslinked matrix and reduction of inhibition by oxygen. Ultimately, the vinyl ester monomer is incorporated into the polymer network. Thiol/vinyl ester free‐radical copolymerization is much faster than either thiol/allylether copolymerization or vinyl ester homopolymerization. The electron‐rich vinyl ester double bonds ensure rapid copolymerization with thiol. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4424–4436, 2004     

硅丙乳液的合成工艺研究

采用半连续种子乳液聚合工艺,以乙烯基三乙氧基硅烷(VTS)为改性剂、十二烷基硫酸钠(SDS)和烷基酚聚氧乙烯醚(OP-1O)为复合乳化体系,在引发剂过硫酸铵(APS)的作用下合成稳定的硅丙乳液.利用红外光谱(FTIR)和扫描电镜(SEM)对涂膜进行了表征.结果表明:单体转化率随乳化剂用量、引发剂用量、有机硅用量、聚合温...     

Synthesis,characterization, and emulsion polymerization of polymerizable coumarin derivatives

We describe the synthesis of a new polymerizable coumarin derivative, [6‐(β‐acryloxyethoxy)‐7‐isopropoxy‐4‐methyl coumarin ( 3 )], whose UV absorption spectrum significantly overlaps the emission spectrum of 9‐alkyl phenanthrene chromophore. This dye can serve several purposes in latex films. It can be a tracer for fluorescence microscopy experiments, or it can act as a donor or acceptor dye in nonradiative energy transfer experiments. Here we emphasize its role as an energy transfer acceptor in experiments with phenanthrene as the corresponding donor. Coumarin‐labeled poly(butyl methacrylate) latex dispersions could be synthesized by conventional batch emulsion polymerization with complete monomer conversion, complete dye incorporation, and uniform dye distribution. Attempts to extend this reaction to poly(vinyl acetate) copolymers failed because the dye inhibited monomer conversion. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3479–3489, 2004