A novel sol-gel method for the synthesis of γ-aluminium oxide: development of the sol-gel transformation and characterization of the xerogel

A novel method for the synthesis of aluminium oxide gel has been developed, whereby the sol-gel transformation was investigated. Aluminium tri-sec-butoxide was used as precursor while acetone was chosen as solvent. The synthesis was carried out in a special reactor, which allowed the dosing of steam. ²⁷Al NMR spectroscopy showed that during the sol-gel process the signal at δ∼3 ppm increases strongly corresponding to the formation of hexacoordinated aluminium species. Beside hydrolysis and condensation reactions, the coordination of acetone to a strong Lewis acid aluminium site occurs, which was shown by FTIR and ²⁷Al NMR spectroscopy. Viscosimetric analysis showed that at the beginning of the sol-gel process short polymers are observed while before the gelation a three-dimensional polymer network is formed. After pyrolyzing the gel a high surface area γ-aluminium oxide xerogel was formed. The effect of heating on the morphology and structure was examined by nitrogen physisorption (BET and pore size distribution), XRD and ²⁷Al MAS NMR spectroscopy.     

Structural characterization of lanthanum aluminosilicate glasses by 29Si solid-state NMR

We investigate the network structures of LaSiAlO glasses by ²⁹Si magic-angle-spinning (MAS) nuclear magnetic resonance (NMR). Their compositions span most of the glass-forming region of the ternary La₂O₃Al₂O₃SiO₂ system at 1600 °C. The ²⁹Si NMR resonances narrow and become progressively deshielded when Al substitutes for Si in the network, as well as for increasing La-content of the glass, which leads to network depolymerization. We compare experimental and calculated center of gravities of the ²⁹Si NMR peaks, the latter generated from different simplified models for the distributions of Al and Si as well as bridging oxygen (BO) and non-bridging oxygen (NBO) atoms over the networks. The data do not permit accurate quantifications and may only be interpreted in limiting scenarios. However, they indicate that both distributions are essentially randomized, implying a clear deviation of the Al/Si ordering from that according to a Loewenstein Al-avoidance, coupled with a nearly uniform partitioning of the NBO atoms between Al and Si tetrahedra.     

F-19 NMR study of the ordering of high field strength cations at fluoride sites in silicate and aluminosilicate glasses

Several glasses were synthesized to explore cation ordering at fluorine sites in silicate and aluminosilicate glasses. Utilizing ¹⁹F NMR, we found a significant (at least ∼30% of the total intensity) amount of the fluorine signal to be due to F-Mg(n) (fluorine with an unknown number of exclusively Mg²⁺ nearest neighbors) bonding in the Mg-aluminosilicates. By combining this with previous data on Ca- and Ba-aluminosilicate glasses, we demonstrated a clear trend of an increasing amount of F-M(n) type bonding with increasing field strength of the network modifying cation. This indicates that the higher field strength cations can more effectively compete with Al³⁺ for fluorine bonds. The mixed-modifier (Na,La)-silicate glasses have primarily F-M(n) type bonding, with a pronounced preference for bonding to the higher field strength La³⁺ over Na⁺. In addition, Si-F bonding was found in the (Na,La)-silicate glasses at a level (∼2% of the total intensity) comparable to that found in other silicate glasses, suggesting that Si-F bonding is consistently present in silicate glasses. The (Na,La)-silicate glasses also had unusually short spin-spin relaxation times, suggesting short (similar to crystalline fluorides) fluorine-fluorine distances in environments associated with La³⁺.     

In situ high temperature 27Al NMR study of structure and dynamics in a calcium aluminosilicate glass and melt

The temperature dependence (25–1400 °C) of ²⁷Al NMR spectra and spin–lattice relaxation time constants T₁ have been studied for a calcium aluminosilicate (43.1CaO–12.5Al₂O₃–44.4SiO₂) glass and melt using an in situ high temperature probe, and the glass has been characterized by ambient temperature, high field MAS NMR. The peak positions and the line widths show a consistent behavior as motional averaging of the quadrupolar satellites increases with increasing temperature. The rate of decrease with temperature of T₁ drastically increases near the glass transition temperature T_g, which suggests a change in NMR relaxation process from vibrational to translational motions. Above the T₁ minimum (≈1200 °C), NMR correlation times obtained from T₁ are in good agreement with shear relaxation times estimated from viscosity, suggesting that microscopic nuclear spin relaxation is controlled by the same dynamics as macroscopic structural relaxation, and thus that atomic-scale motion is closely related to macroscopic viscous flow.     

Silicon-29 cross-polarization/magic-angle-spinning NMR study of inorganic-organic hybrids: homogeneity of sol-gel derived hybrid gels

The structures of sol-gel derived hybrid gels prepared by co-hydrolysis of tetraethoxysilane (TEOS)-organotrialkoxysilane (RTES, RSi(OC₂H₅)₃, R = CH₃, C₅H₁₁, C₈H₁₇ and C₆H₅) mixtures (TEOS : RTES : CH₃CH₂OH : H₂O : HNO₃ = 0.5 : 0.5 : 10 : x : 0.3; x = 2, 5, 10 and 20) were characterized based on signal intensities of ²⁹Si CP/MAS NMR as a function of the contact time. The contact time dependencies of the signals for Q⁴ (Si(OSi)₄) units were successfully simulated by assuming distributed cross relaxation times (T_SiH) and an intrinsic ¹H spin-lattice relaxation time in the rotating frame (); the latter was different from the apparent value estimated by assuming single T_SiH. The distribution ranges of T_SiH for the TEOS-RTES gels broadened as the water content increased, suggesting that the Q⁴ units tended to be separated from the T units and that the local concentration of ¹H spins around the Q⁴ unit tended to decrease.     

Fine-patterning on glass substrates by the sol-gel method

A novel process has been developed to form fine patterns on glass substrates. The process consists of the following steps: (1) coating of gel film on a substrate, (2) patterning on the gel film, and (3) heat-treatment. The key point in this process is the control of hardening of the gel films by the addition of organic polymers such as polyethylene glycol (PEG). The addition of PEG increased the viscosity of the coating solutions and delayed the gelation time, but had little effect on the optical properties of the resultant heat-treated glass films. The newly developed process is expected to be applicable to the formation of the optical devices such as diffraction gratings and pre-groovesof optical memory disks.     

Use of isoelectric point and pH to evaluate the synthesis of a nanotubular aluminosilicate

To follow the synthesis of imogolite, transmission electron microscopy is needed. In this paper, the isoelectric point (IEP) and the aging pH are proposed as alternative methods. Two synthetic procedures were used (S-I and S-II), both involving a co-precipitation followed by an aging treatment where the aluminosilicate evolves from proto-imogolite (detected after the co-precipitation step), to imogolite; its formation is reached after 120 h (S-I) or 168 h (S-II) of aging, depending on the co-precipitation method used. In S-I the isoelectric point increases from 7.1 to 10.5, while in S-II it increases from 6.6 to 9.2 during the aging treatment. Additionally, a linear relationship between the IEP and the pH at different aging steps was found. That relationship may be used to follow the process of synthesis by simply measuring the pH, becoming an alternative to more complex methods.     

Fabrication of fluorine-doped silica glasses by the sol-gel method

Fluorine-doped silica glasses are produced by the sol-gel method for optical fiber preforms. In order to dope fluorine into silica glass, fluorinated silicon alkoxide, Si(OC₂H₅)₃F, is titrated into SiO₂ sol solutions. The fluorine content in silica glass depends on: the fluorine concentration in the gel, the specific surface area of SiO₂ particles and the heating rate in the sintering process. Fluorine-doped silica glass with a maximum relative refractive index difference of −0.93% is obtained. Using this technique, optical fibers with a triangular refractive index profile are fabricated with a minimum optical loss of 1.6 dB/km at 1.69 μm wavelength.     

Preparation of alumina fibers by sol-gel method

The shape of particles present in the alumina sols prepared from inorganic salts was examined by transmission electron microscopic observation and related to the rheological property and fiber drawing behavior of the sols. It was found that fibers could be drawn in the viscosity range of 1–100 Pa·s from the sols in which long-shaped particles were found, while no fibers could be drawn from the sols containing round particles. It was also found that non-spinnable sols showed relatively large structural viscosity, whereas spinnable sols showed Newtonian flow or very little structural viscosity.     

A rietveld study of the cation substitution between uvarovite and yttrium-aluminum synthetic garnets,obtained by sol-gel method

A series of synthetic garnets solid solutions is compositions between Y₃Al₂Al₃O₁₂ (Y-Al garnet) (YAG) and Ca₃Cr₂Si₃O₁₂ (uvarovite) was synthesized using the sol-gel method. The expected general formula is (Ca_xY_1-x)₃ (Cr_xAl_1-x)₂ (Si_xAl_1-x)₃O₁₂ where x = 0 to x = 1. The cation distribution in dodecahedral, octahedral and tetrahedral sites and bond distances in these synthetic garnets were determined using the Rietveld method. It shows the incomplete substitution in small sites. The smaller site the smaller substitution there is.     

Solid-state NMR and XANES studies of lithium and silver silicate gels synthesized by the sol-gel route

The objective of this study is to understand the effect of low temperature sol-gel synthesis on the microstructural properties of lithium [xLi₂O-(1−x)SiO₂; x=0.1-0.8 in steps of 0.1] and silver [xAg₂O-(1−x)SiO₂; x=0.1-0.8 in steps of 0.1] silicate xerogels via solid state nuclear magnetic resonance (NMR) and X-ray absorption near edge structure (XANES) techniques. The Li silicate xerogels were analyzed with solid-state ⁷Li and ²⁹Si NMR and the Ag silicate xerogels were studied with Ag XANES. At high Li loading, ⁷Li NMR shows quadrupolar satellite transitions attributed to LiNO₃, a phase also found with X-ray diffraction (XRD). At low Li loading, both NMR and XRD results show an amorphous xerogel. The silicate network is monitored with ²⁹Si NMR and shows evidence of Li incorporation. For the Ag silicate xerogels, Ag-L-III XANES spectral studies show a local environment similar to AgNO₃ for low Ag loading levels, and an increased Ag oxidation for higher Ag loading levels. Si K edge spectra show only an amorphous phase, with no evidence of a crystalline quartz phase. The electrical conductivity of the lithium silicates was estimated from impedance data and the highest conductivity is exhibited by the 0.3Li₂O-0.7SiO₂ composition xerogel. The conductivity dependence on loading level strongly suggests that the observed conductivity is due to Li⁺ mobility. However, further experimental studies are needed to rule out the possibility that the conductivity is, at least in part, due to H⁺ mobility. Variation in conductivity is explained qualitatively using existing theoretical models.     

Investigation of inorganic network formation in photopatternable hybrid sol-gel films by Si liquid NMR

Liquid ²⁹Si NMR spectroscopy was used to investigate the sol-gel process of methacryloxypropyltrimethoxysilane. This hybrid precursor was involved in the realization of optical elements in laminated crack-free thick films (up to 100 μm), through spatially controlled photopolymerization. Understanding the formation of the inorganic network was of first importance to insure the creation of crack-free photopatterned thick films in a laminated configuration. Material preparation required evaporation of the volatile solvents released during the sol-gel process and limitation of the condensation degree. Both conditions were achieved by a drying process at room temperature. The structure and the composition of the sols were investigated and compared to non-dried sols. Evolution of inorganic species distribution was also studied under increasing aging time or storage temperature. NMR peak fitting of T1 species gave fruitful information on the sol structure evolution during the sol-gel process. It pointed out the presence of a large variety of oligomers in the sol. The study also allowed the identification of more constraint cyclic species in dried sols stored at room temperature. Their amount significantly decreased when increasing the storage temperature and was attributed to ring opening of cyclic species. Consequently, the structure of the dried sol will depend both of the aging time and of the storage temperature. All these results have to be taken into account when the degree of condensation has to be limited to achieved photopatternable hybrid layers for specific optical applications.     

Analysis of precursor residues in lithium aluminosilicate gels using XPS and RGA

Lithium aluminosilicate gels of composition 15 mol% lithia-2 mol% alumina-83 mol% silica were prepared by adding nitrates to tetraethyl-orthosilicate (TEOS) and going through the sol-gel process. Samples were prepared in thin film and bulk form. Dried and outgassed samples were studied with X-ray photoelectron spectroscopy (XPS) d residual gas analysis (RGA). XPS spectra show similar species in both thin film and bulk samples, but different relative quantities of each species. Some oxidation of organic groups by nitrate is evident in bulk samples which were heated to 70°C during the drying process. In both thin film and bulk samples, the O 1s spectra indicate oxygens associated with a silicate network and higher binding energy species such as - -O-. The C 1s spectra of bulk gels heated to 140° and 350°C in vacuum show some organics are vaporized at low temperature, while the oxidized-organic residues are decomposed to CO₂ at high temperature. These species are also observed with residual gas analysis at the corresponding temperatures.     

Comparative study of the sol-gel processes starting with different substituted Si-alkoxides

In the present work a comparative study of the hydrolysis-polycondensation processes of different Si-substituted alkoxides, leading to hybrid materials with covalent -Si-C- bonds, was carried out. The following alkoxides were used: tetraethoxysilane (TEOS), methyltriethoxysilane (MTEOS) and vinyltriethoxysilane (VTEOS). Using gas chromatography coupled with mass spectrometry (CG-MS), nuclear magnetic resonance (²⁹Si-NMR) and infrared spectrometry (IR), information about the sol-gel process in the mentioned systems were obtained. The differences in the reactivity of the studied alkoxides are connected with the steric effect of the organic substituents. The reactivity of the alkoxides in the early stages of the hydrolysis-polycondensation process increased in the order TEOS < VTEOS < MTEOS.     

Preparation of alumina gels by a non-hydrolytic sol-gel processing method

Monolithic alumina gels were prepared by a novel non-hydrolytic sol-gel route based on the condensation reaction between aluminum alkoxides Al(OR)₃ and aluminum halides AlX₃, through the formation of alkyl halide RX(X = Br, Cl; R = iso-propyl, sec- or ter-butyl), around 100°C. Samples were then calcined and were found to be amorphous up to about 750°C; they kept a high specific surface area to about 900°C. This delayed crystallization is correlated with the large number of five-coordinate aluminum sites measured in dried gels by ²⁷Al NMR spectroscopy.     

Hydrothermal synthesis of mesostructured aluminosilicate nanoparticles assisted by binary surfactants and finely controlled assembly process

Mesostructured aluminosilicate nanoparticles with narrow grain size distribution have been hydrothermally prepared for the first time with assistance of binary surfactants and separate hydrolysis and assembly of inorganic precursors. Compared to the sample assembled at room temperature, condensation degree and aluminum stability were greatly improved using hydrothermal treatment. The formation of nanoparticles consists of two steps, that is, the hydrolysis of silica precursor via catalysis by an acidic aluminum salt, followed by facile assembly into mesostructured nanocomposites with cationic micelles by addition of condensation catalyst. Simultaneously, nonionic polyethylene glycol (PEG-4000) present in this process would surround the formed nanoparticles through hydrogen-bonding interactions, thereby tailoring the grain size distribution and preventing aggregation and growth of inter-nanoparticles during the hydrothermal treatment process. The microstructure and chemical compositions of these products were thoroughly characterized by XRD, SEM, TEM, N₂ sorption and ²⁷Al MAS NMR techniques.     

Ordered structure and preferred orientation of boehmite films prepared by the sol-gel method

Several boehmite films were produced using the sol-gel route. The drying process, the film structure evolution and the final texture of the samples were investigated by means of combined X-ray diffraction and weight variation. A remarkable (0 1 0) preferred orientation (about 97% of the crystallites) was found for xerogel films with thickness ranging from 1.5 to 24 μm. The ordered structure is already present in the sol state and is appeared and enhanced during drying, before gelling. This phenomenon may be attributed to the particular boehmite structure that induces special crystallite organization in the aquagel.     

Multinuclear NMR spectroscopic studies of structure and dynamics in hydrous NaAlSi3O8 and Ca0.5AlSi3O8 glasses

We studied the local structure and dynamics of dissolved water in hydrous aluminosilicate glasses with the compositions NaAlSi₃O₈·0.3H₂O, NaAlSi₃O₈·1.3H₂O and Ca_0.5AlSi₃O₈·1.3H₂O by using multinuclear NMR spectroscopy. Glasses were produced by melting glass powders with deuterium oxide under high pressure and the resulting ²H/(¹H + ²H) ratio of the hydrous glasses was larger than 80%. NMR spectra reveal clear evidence for the presence of OH groups as well as of H₂O molecules. The motion of these water species in the time range from some μs to some ms was studied by ¹H NMR relaxation rates and the temperature dependence of the ²H NMR spectra. The motion is faster in the Ca-bearing glass than in the Na-bearing glass. The results are compared with those from quasi-elastic neutron scattering.