Emulsion copolymerization of styrene and methacrylic acid in the presence of a polyethylene oxide based-polymerizable stabilizer with a shorter chain length

The emulsion copolymerization of styrene and methacrylic acid (MAA) was performed in the presence of a relatively new macromonomer, poly(ethylene glycol) ethyl ether methacrylate (PEG-EEM) as a stabilizer. In contrast to similar studies, a macromonomer having relatively shorter polyethylene oxide chain length (i.e., M_n:246, n ≈ 3.0) was selected for this study. Highly uniform and carboxyl functionalized latex particles in the size range of 0.16–0.50 μm were obtained by changing MAA, PEG-EEM, total monomer, and initiator concentrations. The use of PEG-EEM as a stabilizer resulted in larger monodisperse particles relative to those obtained by the emulsifier-free emulsion copolymerization of styrene and MAA. The particle size decreased and the polymerization rate increased with the increasing MAA feed concentration. The application of power law model indicated that MAA concentration was more effective in the presence of PEG-EEM for control of particle size relative to similar systems. The latex particles with higher numbers of surface-carboxyl groups were obtained with the higher MAA feed concentrations. Although the particle size decreased and the polymerization rate increased with the increasing PEG-EEM concentration in the emulsion polymerization of styrene, both of them remained roughly constant with the increasing PEG-EEM concentration in the presence of MAA. Received: 21 December 2000 Accepted: 13 July 2000     

Emulsion Polymerization of Acrylic Monomers Stabilized by Poly(Ethylene Oxide)

Abstract

The stability of acrylic latices stabilized by poly(ethylene oxide) (PEO) is governed by the bridging flocculation process during polymerization. The final latex particle size increases with increasing concentration of initiator, PEO, or NaCl. The total scrap formed during the reaction increases rapidly with increasing NaCl concentration due to the ionic strength effect. It is shown that the final latex particle size decreases rapidly with an increase in the agitation speed. The amount of total scrap formed during polymerization is generally greater at a higher agitation speed. These results suggest that the fraction of the particle surface covered by PEO and the ratio of the thickness of the PEO adsorption layer to that of the electric double layer of the latex particles should play an important role in determining the final latex particle size and colloidal stability.     

Convenient synthesis of novel fluorinated polyurethane hybrid latexes and core-shell structures via emulsion polymerization process with self-emulsification of polyurethane

Novel fluorinated polyurethane hybrid latexes in the size range of 40–50 nm, fluoroalkyl acrylate as fluorinated monomers, with various fluorine content (F% = 9∼26 wt%) were successfully prepared via emulsion polymerization process without traditional emulsifier. The waterborne polyurethane, which was synthesized by using isophronediisocyanate, dimethylol propionic acid, polyethylene glycols, etc., served not only as copolymerizable macromonomer but also as polymeric high molecular weight emulsifier. The structures of polyurethane macromonomer and fluorinated polyurethane were characterized by Fourier transform infrared and H¹-NMR. Particle size, zeta potential, micromorphology of the latex par.ticles, and surface properties were investigated by dynamic light scattering, potential particle size analyzer, transmission electron microscopy, and contact angle measurement, respectively. Results illustrated that the advantage of this process is that the size of fluorinated polyurethane hybrid particle is less sensitive to the composition. Furthermore, it was showed that fluorinated polyurethane latex particles had core-shell structures, especially when the content of fluorine was 26.08 wt%. Moreover, there was an obvious migration of fluorinated groups to the surface during the formation of fluorinated polymer films, although fluorinated groups were covered by polyurethane in latex particles.     

New route to 3-methacryloxypropyltrimethoxysilane-base organic–inorganic hybrid film

A series of poly(3-methacryloxypropyltrimethoxysilane)/waterborne polyurethane (PMPS/WPU) composite latexes and organic–inorganic hybrid films with PMPS contents of 0, 10, 20, 30, 40 and 50 wt.% were prepared via seeded emulsion polymerization initiated by AIBN and hydrolysis–condensation process of PMPS during the evaporation of water, respectively. WPU, that is anionic polyurethane emulsion, was synthesized using isophorone diisocyanate, polytetramethylene ether glycol, dimethylol propionic acid, 1,4-butanediol, and triethylamine. An investigation of transmission electron microscopy confirmed the core–shell morphology of the composite latex particle which was composed of a PMPS core and a polyurethane shell. A dynamic light scattering analysis showed that the average particle size distributed in the range of 42–134 nm. The proposed novel preparation method included the use of polyurethane as macromolecular emulsifier and steric stabilizer, control of (3-methacryloxypropyltrimethoxysilane) (MPS) content less than 50 wt.%, slow addition of MPS and application of AIBN ensured the preparation of a stable PMPS/WPU composite latex. Formed PMPS/WPU organic–inorganic hybrid film with high PMPS content via sol-gel process had uniform transparency at visible band because of less crystalline and phase separation between organic and inorganic phases.     

Non-seeded semi-continuous emulsion polymerization

Semi-continuous emulsion polymerization of acrylic monomers was investigated from the point of view of the particle growth. In the process no seed latex was used and the monomers were fed in an emulsion form. Oscillations of surface tension and particle number indicated a periodical generation and flocculation of particles during the polymerization. Investigation of particle size and molecular weight changes in the first tens of seconds of polymerization has shown that the coagulation process proceeds even in the earliest stage of the polymerization. Initial emulsifier concentration in the reactor strongly affects the particle growth and the final particle number.     

Elaboration of hydrophilic aminodextran containing submicron magnetic latex particles

Aminodextran containing submicron magnetic latex particles were prepared in two steps: (a) transformation of oil-in-water magnetic emulsion into structured magnetic latex particles via combination of seed and miniemulsion-like polymerization process and (b) immobilization (adsorption and chemical grafting) of prepared aminodextran onto negatively charged seed magnetic latex particles. The elaborated magnetic latex particles were characterized in terms of particle size, size distribution, morphology, surface charge density, chemical composition, magnetic properties, and also colloidal stability. The results showed that the morphology of the prepared seed magnetic latex is core–shell like and the cationic latex particles are hydrophilic and of high colloidal stability, irrespective of the aminodextran immobilization process.     

Preparation of a xanthate‐terminated dextran by click chemistry: Application to the synthesis of polysaccharide‐coated nanoparticles via surfactant‐free ab initio emulsion polymerization of vinyl acetate

Stable monodisperse poly(vinyl acetate) (PVAc) submicronic latex particles were synthesized by ab initio batch emulsion polymerization using a dextran derivative from renewable resource as an efficient steric stabilizer. The dextranend‐functionalized by a xanthate moiety was synthesized by Huisgen's 1,3‐dipolar cycloaddition (click chemistry). It was applied as a macromolecular RAFT (reversible addition fragmentation chain transfer) agent in surfactant‐free emulsion polymerization of vinyl acetate to form in situ an amphiphilic block copolymer able to efficiently stabilize the latex particles. The method afforded the preparation of high solids content (27%) latices coated by dextran. Both the kinetic study and the molar mass analyses confirmed the involvement of the dithiocarbonate group in the emulsion polymerization process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2845–2857, 2008     

Stability of the polymerizable surfactant stabilized latex particles during semibatch emulsion polymerization

The effect of the polymerizable surfactant, sodium dodecyl allyl sulfosuccinate (JS-2), on the stability of polybutyl acrylate latex particles during semibatch emulsion polymerization was investigated in this work. Experimental data show that the ionic strength is the most important parameter in determining the latex stability during the reaction. Both the amount of coagulum produced by intensive coagulation and percentage of the particle volume change (ΔV) caused by limited flocculation increase with increasing electrolyte concentration. The parameter Δ V increases significantly when the concentration of JS-2 in the initial reactor charge ([JS-2]_i) increases. The amount of coagulum increases rapidly when the agitation speed is increased from 400 to 800 rpm. Experiments of coagulation kinetics were carried out to study the stability of latex products toward added salts. The experimental data show that the chemical stability of the latex product increases with increasing pH. Furthermore, the critical coagulation concentration and diffuse potential increase with increasing [JS-2]_i. It is postulated that the increasing electrostatic attraction force between two approaching particles due to the increased [JS-2] _i can increase the apparent magnitude of Hamaker constant.     

Electrostatic interaction between chitosan-modified latex particles and bovine serum albumin

Electrostatic interaction between poly(methyl methacrylate) latex particles with different levels of chitosan modification and bovine serum albumin (BSA) was investigated. The critical flocculation concentration is in the range 5–15 nmol dm⁻³ for these latex products toward added BSA. A series of isothermal equilibrium adsorption experiments shows that the adsorption process is divided into two distinct intervals. Adsorption of BSA on latex particles in intervals I and II is primarily controlled by charge neutralization and hydrophobic interaction, respectively. Intervals I and II can be reasonably described by an empirical parabola equation and the Langmuir isotherm model, respectively. The maximum amount of BSA adsorbed per unit weight of polymer particles was observed at pH ≅ 5. A maximum elution yield of about 80% can be achieved using NaSCN as the elution electrolyte, and NaSCN is more effective in inducing desorption of BSA from the particle surface than NaCl. The chitosan content has very little effect on the interaction between latex particles and BSA. By contrast, the influence of the content of 2,2′-azobis(2-amidinopropane) dihydrochloride, a cationic initiator used in preparing the chitosan-modified latex products, on the BSA adsorption process is significant. Received: 26 March 1999 Accepted in revised form: 3 June 1999     

有机硅-丙烯酸酯聚合物乳液合成及粒径分析

通过种子乳液半连续法合成了有机硅改性丙烯酸酯聚合物乳液,并对其粒子形态及分布进行分析。结果表明:通过种子乳液半连续聚合工艺可制备出固含量42wt%,乳化剂含量4wt%(基于单体量)、窄分布纳米粒子的有机硅改性丙烯酸酯聚合物乳液。随反应进行,粒径分布变窄,平均粒径逐渐增大。随乳化剂中SDS与OP-10的摩尔比减少,粒径增大。     

Morphology and film formation of poly(butyl methacrylate)–polypyrrole core–shell latex particles

 Core–shell latex particles made of a poly(butyl methacrylate) (PBMA) core and a thin polypyrrole (PPy) shell were synthesized by two-stage polymerization. In the first stage, PBMA latex particles were synthesized in a semicontinuous process by free-radical polymerization. PBMA latex particles were labeled either with an energy donor or with an energy acceptor, in two different syntheses. These particles were used in a second stage as seeds for the synthesis of the core–shell particles. The PPy shell was polymerized around the PBMA core latex in an oxidative chemical in situ polymerization. Proofs for the success of the core–shell synthesis were obtained using nonradiative energy transfer (NRET) and atomic force microscopy (AFM). NRET gives access to the rate of polymer chain migration between adjacent particles in a film annealed at a temperature above the glass-transition temperature T _g of the particles. Slower chain migration of the PBMA polymer chains was obtained with the PBMA–PPy core–shell particles compared to rate of the PBMA polymer chain migration found with the pure, uncoated PBMA particles. This result is due to the coating of PBMA by PPy, which hinders the migration of the PBMA polymer chains between adjacent particles in the film. This observation has been confirmed by AFM measurements showing that the flattening of the latex film surface is much slower for the core–shell particles than for the pure PBMA particles. This result can again be explained by the presence of a rigid PPy shell around the PBMA core. Thus, these two complementary methods have given evidence that real core–shell particles were synthesized and that the shell seriously hinders film formation of the particles in spite of the fact that it is very thin (thickness close to 1 nm) compared to the size (750 and 780 nm in diameter) of the PBMA core. Transparency measurements confirm the results obtained by NRET and AFM. When the films are placed at a temperature higher than the T _g of PBMA, the increase in transparency is faster for films made with the uncoated PBMA particles than for films made with the coated PBMA particles. This result indicates again that the presence of the rigid PPy layer around the PBMA core reduces considerably the speed at which the structure of the film is modified when heated above the T _g of PBMA. Received: 02 September 1999 Accepted: 21 December 1999     

Tailoring of carboxyl‐decorated magnetic latex particles using seeded emulsion polymerization

In this research, submicron and carboxyl‐functionalized magnetic latex particles were elaborated by using seeded emulsion polymerization technique in presence of oil‐in‐water (o/w) magnetic emulsion as seed. The polymerization conditions were optimized in order to get well‐defined latex particles with magnetic core and polymer shell bearing carboxylic (–COOH) functionality. Starting from (o/w) magnetic emulsion as seed, synthesis process was performed by copolymerization of styrene (St) monomer with the cross‐linker divinylbenzene (DVB) in presence of 4,4′‐azobis(4‐cyanopentanoic acid) (ACPA) as a carboxyl‐bearing initiator. The prepared magnetic latex particles were first characterized in terms of particle size, chemical composition, morphology, magnetic properties, magnetic content, and colloidal stability using various techniques, e.g. particle size analyzer using dynamic light scattering (DLS) technique, Fourier transform infrared, transmission electron microscopy, vibrating sample magnetometer, thermogravimetric analysis, and zeta potential measurements as a function of pH of the dispersion media, respectively. The prepared magnetic latex particles were then used as second seed for further functionalization with methacrylic acid (MAA) in order to enhance carboxylic groups on the magnetic particle's surface. The results showed that final magnetic latex particles possessed spherical morphology with core‐shell structure and enriched carboxylic acid functionality. More importantly, they exhibited superparamagnetism with high magnetic content (58.42 wt%) and high colloidal stability, which considered as the main requirements for their application in the biomedical diagnostic domains. Copyright © 2017 John Wiley & Sons, Ltd.     

Poly(vinyl chloride) composite emulsion resins modified by polyurethane

An ionomer-type of polyurethane (PU) emulsion was prepared from toluene diisocyanate (TDI), polypropylene glycol (PPG) and dimethylol propionic acid (DMPA) following a self-emulsification process. The modified poly(vinyl chloride) (PVC) emulsion resin was obtained by in situ emulsion copolymerization using the PU as seeds in an autoclave. The effects of PU molecular weight on the mechanical properties and thermal stability of the PU/PVC materials were investigated. The composite latex particles and composite materials were determined and characterized using a laser particle size analyzer, transmission electron microscopy or scanning electron microscopy. The study results showed that the PU/PVC hybrid emulsion particles possess a core/shell structure. When the general mechanical properties of the composite materials increase, the thermal stabilities decrease a little. The tough fractures on the surface of the PU/PVC composite sample following impact are quite obvious. __________ Translated from Journal of Hebei Normal University (Natural Science Edition), 2007, 31(2): 228–232 [译自: 河北师范大学学报(自然科学版)]     

Modified structural model for predicting particle size in the microemulsion and emulsion polymerization of styrene under microwave irradiation

In this study, the microemulsion and emulsion polymerization of styrene at 70 degrees C in the presence of sodium dodecyl sulfate (SDS, surfactant) and potassium persulfate (KPS, initiator) was conducted under microwave radiation. Laser light scattering was used to characterize the resultant polystyrene latex particles formed at different polymerization stages. The influence of the initial emulsion composition, that is, the SDS, KPS, and styrene concentrations, on the final particle size led us to a simple modified structural model in which we considered the stabilization effects of both the surfactant and the ionic end groups generated from the initiator. This model extended the application of the previous Wu plot from microemulsion polymerization to emulsion polymerization. Using this model, we were not only able to control the particle size but were also able to predict the monomer concentration dependence of the number of the resultant latex particles and the effect of diluting the reaction mixture on the resultant particle size.     

Study on controlling particle growth in seeded emulsion polymerization with regulated coagulation based on the electrostatic interactions

30wt% solid content, anionic seed copolymer latex P(methyl acrylate-co-methyl methacrylate) was prepared by conventional emulsion polymerization, and then the seeded emulsion polymerization was carried out accompanied with the electrostatic coagulation during the reaction in the presence of counter-ion species, such as cationic monomer and initiator. In this article, effects of cationic monomer (dimethyl aminoethyl methacrylate, DM) content, secondary monomer to seed polymer weight ratio, M/P and amount of emulsifier (polyoxyethylene nonylphenylether with 23 units of ethylene oxide, PEO23) were investigated on the effective particle growth and the stability of final latex. With 10wt% DM in monomer, M/P ratio at 2.0 were recommended. An optimal policy for handling the emulsifier content without the nucleation of secondary particles while achieving the controlled coagulative growth was proposed from the observations of polymer yield and particle size during the polymerization.     

Sterically and electrosterically stabilized emulsion polymerization. Kinetics and preparation

The principal subject discussed in the current paper is the radical polymerization in the aqueous emulsions of unsaturated monomers (styrene, alkyl (meth)acrylates, etc.) stabilized by non-ionic and ionic/non-ionic emulsifiers. The sterically and electrosterically stabilized emulsion polymerization is a classical method which allows to prepare polymer lattices with large particles and a narrow particle size distribution. In spite of the similarities between electrostatically and sterically stabilized emulsion polymerizations, there are large differences in the polymerization rate, particle size and nucleation mode due to varying solubility of emulsifiers in oil and water phases, micelle sizes and thickness of the interfacial layer at the particle surface. The well-known Smith-Ewart theory mostly applicable for ionic emulsifier, predicts that the number of particles nucleated is proportional to the concentration of emulsifier up to 0.6. The thin interfacial layer at the particle surface, the large surface area of relatively small polymer particles and high stability of small particles lead to rapid polymerization. In the sterically stabilized emulsion polymerization the reaction order is significantly above 0.6. This was ascribed to limited flocculation of polymer particles at low concentration of emulsifier, due to preferential location of emulsifier in the monomer phase. Polymerization in the large particles deviates from the zero-one approach but the pseudo-bulk kinetics can be operative. The thick interfacial layer can act as a barrier for entering radicals due to which the radical entry efficiency and also the rate of polymerization are depressed. The high oil-solubility of non-ionic emulsifier decreases the initial micellar amount of emulsifier available for particle nucleation, which induces non-stationary state polymerization. The continuous release of emulsifier from the monomer phase and dismantling of the non-micellar aggregates maintained a high level of free emulsifier for additional nucleation. In the mixed ionic/non-ionic emulsifiers, the released non-ionic emulsifier can displace the ionic emulsifier at the particle surface, which then takes part in additional nucleation. The non-stationary state polymerization can be induced by the addition of a small amount of ionic emulsifier or the incorporation of ionic groups onto the particle surface. Considering the ionic sites as no-adsorption sites, the equilibrium adsorption layer can be thought of as consisting of a uniform coverage with holes. The de-organization of the interfacial layer can be increased by interparticle interaction via extended PEO chains--a bridging flocculation mechanism. The low overall activation energy for the sterically stabilized emulsion polymerization resulted from a decreased barrier for entering radicals at high temperature and increased particle flocculation.     

Synthesis of iron oxide/poly(methyl methacrylate) composite latex particles: Nucleation mechanism and morphology

A magnetic poly(methyl methacrylate) (PMMA) composite latex was prepared by soapless emulsion polymerization in the presence of ferrofluid, and the ferrofluid was prepared by means of a coprecipitation method. The effects of various polymerization parameters, such as the monomer concentration, ferrofluid content, and initiator concentration, on the conversion curve and particle size of the magnetic composite latex particles were examined in detail. The results showed that two nucleation mechanisms were involved according to the polymerization conditions. In the monomer‐rich and less ferrofluid system, self‐nucleation of PMMA was dominant over the entire course of emulsion polymerization. In the ferrofluid‐rich system, seeded emulsion polymerization was the main course to form the magnetic composite latex particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5695–5705, 2004     

Effect of the Shell Crosslinking Level andCore/Shell Ratio on the Morphology of LatexParticles in the Preparation of Hollow Latexes简

Three-layer core/shell latex particles with various shell crosslinking level and shell thickness were prepared by multistep emulsion polymerization, and the hollow latex particles with different morphologies were then obtained after alkali post-treatment. Influences of divinyl benzene(DVB) content and the core/shell mass ratio on emulsion polymerization and particle morphology were investigated. Results showed that with the increase of DVB content, the percentage of total amount of ―COOH on the particle surface and free in aqueous phase(PSFa) decreased, and the morphology of the post-treated particles underwent evolution from cracked, intact hollow to deficient swelling structure. Decreasing the core/shell mass ratio could not only make more carboxyl groups encapsulated by the shell, but also increase the shell resistance to the swelling of the core. The uniform hollow latex particles with intact morphology were obtained when the DVB content was 3.54 wt% and the core/shell mass ratio was 1/6.     

Preaparation of cationic latexes of poly(styrene-CO-butyl acrylate) and their properties evolution in latex dilution

Cationic latexes were prepared through emulsion copolymerization of styrene(St) and butyl acrylate(BA) with a cationic surfactant,cetyl trimethyl ammonium bromide(CTAB).Latex properties,including particle size,size distribution,ζpotential,surface tension and monomer conversion,were determined for latexes prepared with different CTAB amounts. Evolution of these properties during emulsion polymerization was followed in order to understand the mechanism of the particles formation.Results showed that both particle size andζpotential were function of polymerization time and latex solids.Parallel emulsion polymerizations with cationic,anionic charged initiator and charge-free initiators were also carried out,the latex properties were determined at different polymerization time.All these results were attentively interpreted based on the mechanisms of emulsion polymerization,surfactant adsorption and latex particle stabilization.     

Composite natural rubber–polychloroprene latex particles produced by the heterocoagulation technique

Composite natural rubber (NR) based latex particles were prepared using the heterocoagulation technique. A nonionic surfactant (Tween 80) whose molecules bear poly(ethylene oxide) (PEO) was adsorbed on polychloroprene (CR) latex particles and allowed to form complexes between PEO and indigenous surfactant (protein–lipid) on the NR particle surface. The heterocoagulated NR/CR–Tween particles produced were characterised by particle size, zeta-potential and glass-transition temperature measurements and the data indicated the presence of CR–Tween on the outer layer of the composite polymer particles. The results agreed well with the better oil resistance of films cast from heterocoagulated latex when compared with that of the NR film. Received: 22 August 2000 Accepted: 8 January 2001