Effects of camberwise varying tip injection on loss and wake characteristics of a low pressure turbine blade

This paper presents the results of an experimental study that investigates the effects of camberwise varying tip injection on the total pressure loss and wake flow characteristics downstream of a row of Low Pressure Turbine (LPT) blades. This injection technique involves spanwise jets at the tip that are issued from a series of holes distributed along the camber line. The injection from each hole is individually and separately controlled using a computer driven solenoid valve and therefore the flow injection geometrical pattern at the tip can be adjusted to any desired variation. Three different injection cases are investigated including triangular, reversed triangular and uniform injection patterns. Here, triangular and reversed triangular cases refer to discrete blowing from the blade tip in which the blowing velocity increases (triangular) or decreases (reverse triangular) linearly from the leading to trailing edge along the camber. For uniform injection, the injection velocity is kept constant for all injection holes. The total mass injection from the tip is kept the same for all injection cases. The experiments are conducted in a continuous-flow wind tunnel with a linear cascade test section and measurements involve Kiel probe traverses 0.5 axial chords downstream of the blades covering a region between 85% and 100% span as well as two-dimensional Particle Image Velocimetry (PIV) measurements on 50%, 85% and 95% spanwise planes. For all injection cases, results show that tip injection reduces the total pressure loss levels in general. Highest measured overall loss reduction occurs in the case of reversed-triangular injection. The least effective waveform is observed to be triangular injection. There is significant reduction in the extent of the low momentum zone of the leakage vortex with injection. This effect is much less pronounced for the passage vortex. On the other hand, complex flow patterns are observed within the passage vortex, especially in the case of reversed-triangular injection, such as a possible embedded vortical structure along the passage vortex core, which creates double peaks in the velocity and turbulent kinetic energy fields.     

TOPOLOGY AND VORTEX STRUCTURES OF A CURVING TURBINE CASCADE WITH TIP CLEARANCE (Ⅱ)- TOPOLOGICAL FLOW PATTERN AND VORTEX STRUCTURE IN THE TRANSVERSE SECTION OF A BLADE CASCADE

By means of ink trace visualization of the flows in conventional straight, positively curved and negatively curved cascades with tip clearance, and measurement of the aerodynamic parameters in transverse section, and by appling topology theory, the topological structures and vortex structure in the transverse section of a blade cascade were analyzed. Compared with conventional straight cascade, blade positive curving eliminates the separation line of the upper passage vortex, and leads the secondary vortex to change from close separation to open separation, while blade negative curving effects merely the positions of singular points and the intensities and scales of vortex. Foundation items: 973 Project of China; the Doctoral Foundation of Education Ministry of China (EDAF24403003) Biography: YANG Qing-hai (1969−)     

TOPOLOGY AND VORTEX STRUCTURES OF A CURVING TURBINE CASCADE WITH TIP CLEARANCE (Ⅰ)- EXPERIMENTAL MODEL AND TOPOLOGICAL FLOW PATTERNS ON BOTH ENDWALLS AND BLADE SURFACES

By means of ink trace visualization of the flows in conventional straight, positively curved and negatively curved cascades with tip clearance, and measurement of the aerodynamic parameters in the transverse section, and by appling topology theory, the structures on both endwalls and blade surfaces were analyzed. Compared with conventional straight cascade, blade positive curving eliminates the separation line of the upper passage vortex and leads the secondary vortex to change from close separation to open separation, while blade negative curving effects merely the positions of singular points and the intensities and scales of vortex. Foundation items: 973 Project of China; the Doctoral Foundation of Education Ministry of China (EDAF24403003) Biography: YANG Qing-hai (1969−)     

Tip leakage aerodynamics over stepped squealer tips in a turbine cascade

Tip gap flow physics and aerodynamic loss generations for two stepped squealer tips of a “Higher Pressure-side rim and Lower Suction-side rim” (HPLS) tip and a “Lower Pressure-side rim and Higher Suction-side rim” (LPHS) tip have been investigated in a turbine cascade. For a fixed tip gap height-to-chord ratio of h/c = 2.0%, oil film flow visualizations are performed on the casing wall as well as on the cavity floor, and three-dimensional flow fields downstream of the cascade are measured with a five-hole probe. For the HPLS tip, the leakage inflow over the pressure-side rim cannot reach the suction-side rim in the upstream region due to the presence of an inlet flow intrusion, and there exists a strong near-wall flow heading toward the trailing edge all over the cavity floor. On the other hand, the LPHS tip has a mid-chord leakage flow penetration into the blade flow passage, and also provides a downstream leakage flow penetration deeper than that for the HPLS tip. Its cavity floor can be divided into a backward flow region and a wide separation bubble. Aerodynamic loss for the HPLS tip, which is nearly identical to that for the cavity squealer tip, is lower than those for the LPHS and plane tips in a considerable degree.     

Three-dimensional flow in axial flow fans of non-free vortex design

Three-dimensional laser Doppler anemometer (LDA) measurements were carried out downstream of isolated axial fan rotors of non-free vortex design in order to investigate the role of radial velocity components in design. The structure of secondary flows due to non-free vortex operation was studied in detail. It is pointed out that the tangential gradient of radial velocity at midspan is nearly in direct proportion with the spanwise gradient of ideal total head rise prescribed in design. Design criteria have been established for the neglect of torsion of stream surface segments inside the blading. A linear relationship was proposed in order to estimate the pitch-averaged radial velocities at the rotor exit. Using this relationship, a proposal has been put forward for taking the radial velocity components into account in non-free vortex design with the assumption of conical stream surfaces through the blading.     

Tip gap flow characteristics in a turbine cascade equipped with pressure-side partial squealer rims

Tip gap flow characteristics and aerodynamic loss generations in a turbine cascade equipped with pressure-side partial squealer rims have been investigated with the variation of its rim height-to-span ratio (h_p/s) for a tip gap height of h/s = 1.36%. The results show that the tip gap flow is characterized not only by the incoming leakage flow over the pressure-side squealer rim but also by the upstream flow intrusion behind the rim. The incoming leakage flow tends to decelerate through the divergent tip gap flow channel and can hardly reach the blade suction side upstream of the mid-chord, due to the interaction with the upstream flow intrusion as well as due to the flow deceleration. A tip gap flow model has been proposed for h_p/s = 3.75%, and the effect of h_p/s on the tip surface flow is discussed in detail. With increasing h_p/s, the total-pressure loss coefficient mass-averaged all over the present measurement plane decreases steeply, has a minimum value for h_p/s = 1.88%, and then increases gradually. Its maximum reduction with respect to the plane tip result is evaluated to be 11.6%, which is found not better than that in the cavity squealer tip case.     

Characterization of the tip clearance flow in an axial compressor using 3-D digital PIV

The accurate characterization and simulation of rotor tip clearance flows has received much attention in recent years due to their impact on compressor performance and stability. At NASA Glenn the first known three dimensional digital particle image velocimetry (DPIV) measurements of the tip region of a low speed compressor rotor have been acquired to characterize the behavior of the rotor tip clearance flow. The measurements were acquired phase-locked to the rotor position so that changes in the tip clearance vortex position relative to the rotor blade can be seen. The DPIV technique allows the magnitude and relative contributions of both the asynchronous motions of a coherent structure and the temporal unsteadiness to be evaluated. Comparison of measurements taken at the peak efficiency and at near stall operating conditions characterizes the mean position of the clearance vortex and the changes in the unsteady behavior of the vortex with blade loading. Comparisons of the 3-D DPIV measurements at the compressor design point to a 3D steady N-S solution are also done to assess the fidelity of steady, single-passage simulations to model an unsteady flow field.     

Effect of upstream velocity profile and integral flow straighteners on turbine flowmeters

One of the most important factors determining the shape of the calibration curve for a given turbine meter is the change in the upstream velocity distribution with flowrate. A theoretical model is evolved which can be used to predict the effects of velocity profile, viscosity and swirl on the calibration curve. It has also been used to explain the calibration curve of a commercial meter having a geometry very different from that for which the theory was developed. The effect of different types of integral flow straighteners on turbine meters is also investigated and found to depend on both the number of vanes and their length. A correlation is suggested for radial-vaned flow-straighteners     

Experimental study on axial development of liquid film in vertical upward annular two-phase flow

Accurate measurements of the interfacial wave structure of upward annular two-phase flow in a vertical pipe were performed using a laser focus displacement meter (LFD). The purpose of this study was to clarify the effectiveness of the LFD for obtaining detailed information on the interfacial displacement of a liquid film in annular two-phase flow and to investigate the effect of axial distance from the air–water inlet on the phenomena. Adiabatic upward annular air–water flow experiments were conducted using a 3 m long, 11 mm ID pipe. Measurements of interfacial waves were conducted at 21 axial locations, spaced 110 mm apart in the pipe. The axial distances from the inlet (z) normalized by the pipe diameter (D) varied over z/D = 50–250. Data were collected for predetermined gas and liquid flow conditions and for Reynolds numbers ranging from Re_G = 31,800 to 98,300 for the gas phase and Re_L = 1050 to 9430 for the liquid phase. Using the LFD, we obtained such local properties as the minimum thickness, maximum thickness, and passing frequency of the waves. The maximum film thickness and passing frequency of disturbance waves decreased gradually, with some oscillations, as flow developed. The flow development, i.e., decreasing film thickness and passing frequency, persisted until the end of the pipe, which means that the flow might never reach the fully developed state. The minimum film thickness decreased with flow development and with increasing gas flow rate. These results are discussed, taking into account the buffer layer calculated from Karman’s three-layer model. A correlation is proposed between the minimum film thickness obtained in relation to the interfacial shear stress and the Reynolds number of the liquid.     

Lift enhancement of airfoil and tip flow control for wind turbine

Two techniques that improve the aerodynamic performance of wind turbine airfoils are described. The airfoil S809, designed specially for wind turbine blades, and the airfoil FX60-100, having a higher lift-drag ratio, are selected to verify the flow control techniques. The flow deflector, fixed at the leading edge, is employed to control the boundary layer separation on the airfoil at a high angle of attack. The multi-island genetic algorithm is used to optimize the parameters of the flow deflector. The results indicate that the flow deflector can suppress the flow separation, delay the stall, and enhance the lift. The characteristics of the blade tip vortex, the wake vortex, and the surface pressure distributions of the blades are analyzed. The vortex diffuser, set up at the blade tip, is employed to control the blade tip vortex. The results show that the vortex diffuser can increase the total pressure coefficient of the core of the vortex, decrease the strength of the blade tip vortex, lower the noise, and improve the efficiency of the blade.     

Numerical investigation of the effect of inlet condition on self‐excited oscillation of wet steam flow in a supersonic turbine cascade

Self‐excited oscillation can be induced due to the interaction between condensation process and local transonic condition in condensing flow, which is an important problem in wet steam turbine. With an Eulerian/Eulerian numerical model, the self‐excited oscillation of wet steam flow is investigated in a supersonic turbine cascade. Owing to supercritical heat addition to the subsonic flow in the convergent part of the cascade, the oscillation frequency decreases with increased inlet supercooling. Mass flow rate increases in the oscillating flow due to the greater supersaturation in condensation process, while the increase will be suppressed with the flow oscillation. Higher inlet supercooling leads to the fact that the condensation process moves upstream and the loss increases. Moreover, some predictions of oscillation effects on outflow angle and aerodynamic force are also presented. Finally, heterogeneous condensations with inlet wetness and periodic inlet conditions, as a result of the interference between stator and rotor, are discussed. Copyright © 2008 John Wiley & Sons, Ltd.     

The dynamics of two-dimensional cantilevered plates with an additional spring support in axial flow

In this paper, the dynamics of two-dimensional cantilevered flexible plates in axial flow is investigated using a fluid–structure interaction model. An additional spring support of either linear or cubic type is installed at various locations on the plate; its presence qualitatively affects the dynamics of the fluid–structure system. Without the spring, the cantilevered plate loses stability by flutter when the flow velocity exceeds a critical value; as the flow velocity increases further, the system dynamics is qualitatively the same: the plate undergoes symmetric limit cycle oscillations with increasing amplitude. With a linear spring, a state of static buckling is added to the dynamics. Rich nonlinear dynamics can be observed when a cubic spring is considered; the plate may be stable and buckled, and it may undergo either symmetric or asymmetric limit cycle oscillations. Moreover, when the flow velocity is sufficiently high, the plate may exhibit chaotic motions via a period-doubling route.     

Theoretical and numerical study of Couette-Taylor flow with an axial flow using lattice Boltzmann method

In this study, the numerical models for swirling flows developed by Li et al and Zhou for lattice Boltzmann method (LBM) are chosen. These models were firstly validated using the Couette-Taylor flow between two concentric cylinders simulations. Numerical results showed the efficiency of the Zhou's model. Numerical simulation results using LBM are in good agreement for the steady and unsteady regimes compared to the literature review. In a second step, the Zhou model was then adopted to our study to determine the Couette-Taylor instabilities with an axial flow. Two protocols are tested. The first one (direct protocol) starts with an azimuthal flow without any axial flow (Re = 0). Once the regime is established, an axial flow is then superposed to the Couette-Taylor flow (with a sudden or a progressive manner). The second protocol (inverse protocol) starts with an axial flow at a given Reynolds number (Poiseuille flow). Once the regime is established, an azimuthal flow is the executed (with a sudden or a progressive manner). The effect of various parameters controlling the physical situation is also discussed. The increase of the azimuthal velocity mainly led to the emergence and development of Taylor vortices. Its influence decreases when the axial Reynolds number increases. The relevant result for this study is the change of the critical axial Reynolds number Re_c (total disappearance of instabilities) with both protocols and both manners.     

Experimental and numerical investigations on the pure material instability of an Oldroyd's 3-constant model

Received March 25, 2001 / Published online November 15, 2001     

On numerical errors and turbulence modeling in tip vortex flow prediction

The accuracy of tip vortex flow prediction in the near‐field region is investigated numerically by attempting to quantify the shortcomings of the turbulence models and the flow solver. In particular, some turbulence models can produce a ‘numerical diffusion’ that artificially smears the vortex core. Low‐order finite differencing techniques of the convective and pressure terms of the Navier–Stokes equations and inadequate grid density and distribution can also produce the same adverse effect. The flow over a wing and the near‐wake with the wind tunnel walls included was simulated using 2.5 million grid points. Two subset problems, one using a steady, three‐dimensional analytical vortex, and the other, a vortex obtained from experiment and propagated downstream, were also devised in order to make the study of vortex preservation more tractable. The method of artificial compressibility is used to solve the steady, three‐dimensional, incompressible Navier–Stokes equations. Two one‐equation turbulence models (Baldwin–Barth and Spalart–Allmaras turbulence models), have been used with the production term modified to account for the stabilizing effect of the nearly solid body rotation in the vortex core. Finally, a comparison between the computed results and experiment is presented. Published in 1999 by John Wiley & Sons, Ltd.     

Effect of multiple DBD plasma actuators on the tip leakage flow structure and loss of a turbine cascade

In this paper, the effects of multiple dielectric barrier discharge (DBD) plasma actuators on the leakage flow structures and loss conditions have been numerically studied in an axial turbine cascade. Kriging surrogate model is adopted to obtain the optimal cases. The physical mechanism of flow structures inside the gap that control leakage flow is presented, which is obtained by analyzing the flow topology, the evolution of the flow structures and its influence on the secondary velocity and loss conditions in the passage as well. The results show that the induced vortex caused by DBD actuators can change the leakage flow direction inside the tip gap and make the separation bubble break earlier, leading to a new type of the flow pattern. When the actuators are applied, the speed of leakage flow is significantly reduced and the angle between leakage flow and main flow has an obviously diminution, causing the reduction of mixing losses in the passage compared with the Baseline case. Furthermore, the comparison of secondary velocity shows that the tip leakage vortex (TLV) approaches the suction surface, resulting in reduced affected area and weakened loss strength. Plasma actuators can diminish the loss coefficient in both TLV and passage vortex near the casing (PVC) zones. The actuators arranged near the trailing edge mainly affect the strength of TLV, while the actuators in the leading edge area contribute to the loss reduction in the zone of PVC.     

Aerodynamic characteristics of a thin airfoil cascade in an ideal incompressible flow with separation from the leading edges

A new method of solving the problem of separation flow past a cascade of thin airfoils is proposed. The method is based on the model of separated flow past a single airfoil in which vortex wakes shed from the airfoil edges are modeled by vortex layers with time-averaged intensities. Under the assumption of a small deviation of the freestream angle α from the “impactless entry” angle α ₀ the singular integral equation governing the flow kinematics is closed by a dynamic equation. It is shown that the separation effect on the time-averaged aerodynamic characteristics of the cascade is associated with the total pressure loss due to the flow energy expenditure on the vortex wake formation. The aerodynamic characteristics of the cascade calculated with and without account for flow separation differ by the second-order quantity ? = α ? α ₀.     

Effect of casing separations and tip leakage jets on turbine efficiency

A single stage model turbine has been provided with a set of three special inlet sections which include backward facing steps to produce casing separations of varying size upstream of the stator blades. In addition each inlet section is equipped so as tc be able to emit a swirling jet which simulates the tip leakage jet from a preceeding stage. It is demonstrated that there is a substantial efficiency penalty associated with the stepped casing and its attendant separation and that a small mitigation is brought about by the tip leakage jet, by re-energising the fluid in the separation zone     

An investigation of the heat transfer and static pressure on the over-tip casing wall of an axial turbine operating at engine representative flow conditions. (I). Time-mean results

The over-tip casing of the high-pressure turbine in a modern gas turbine engine is subjected to strong convective heat transfer that can lead to thermally induced failure (burnout) of this component. However, the complicated flow physics in this region is dominated by the close proximity of the moving turbine blades, which gives rise to significant temporal variations at the blade-passing frequency. The understanding of the physical processes that control the casing metal temperature is still limited and this fact has significant implications for the turbine design strategy. A series of experiments has been performed that seeks to address some of these important issues. This article reports the measurements of time-mean heat transfer and time-mean static pressure that have been made on the over-tip casing of a transonic axial-flow turbine operating at flow conditions that are representative of those found in modern gas turbine engines. Time-resolved measurements of these flow variables (that reveal the details of the blade-tip/casing interaction physics) are presented in a companion paper. The nozzle guide vane exit flow conditions in these experiments were a Mach number of 0.93 and a Reynolds number of 2.7 × 10⁶ based on nozzle guide vane mid-height axial chord. The axial and circumferential distributions of heat transfer rate, adiabatic wall temperature, Nusselt number and static pressure are presented. The data reveal large axial variations in the wall heat flux and adiabatic wall temperature that are shown to be primarily associated with the reduction in flow stagnation temperature through the blade row. The heat flux falls by a factor of 6 (from 120 to 20 kW/m²). In contrast, the Nusselt number falls by just 36% between the rotor inlet plane and 80% rotor axial chord; additionally, this drop is near to linear from 20% to 80% rotor axial chord. The circumferential variations in heat transfer rate are small, implying that the nozzle guide vanes do not produce a strong variation in casing boundary layer properties in the region measured. The casing static pressure measurements follow trends that can be expected from the blade loading distribution, with maximum values immediately upstream of the rotor inlet plane, and then a decreasing trend with axial position as the flow is turned and accelerated in the relative frame of reference. The time-mean static pressure measurements on the casing wall also reveal distinct circumferential variations that are small in comparison to the large pressure gradient in the axial direction.