Morphology and properties of biodegradable poly (lactic acid)/poly (butylene adipate-co-terephthalate) blends with different viscosity ratio

Phase morphology exerts a tremendous influence on the properties of polymer blends. The development of the blend morphology depends not only on the intrinsic structure of the component polymers but also on extrinsic factors such as viscosity ratio, shearing force and temperature in the melt processing. In this study, various poly (butylene adipate-co-terephthalate) (PBAT) materials with different melt viscosity were prepared, and then poly (lactic acid) (PLA)/PBAT blends with different viscosity ratio were prepared in a counter-rotating twin-screw extruder under constant processing conditions. The influence of viscosity ratio on the morphology, mechanical, thermal and rheological properties of PLA/PBAT (70/30 w/w) blends was investigated. The experimental results showed that the morphology and properties of PLA/PBAT blends strongly depended on the viscosity ratio. Finer size PBAT phase were observed for viscosity ratio less than 1 (λ < 1) compared to samples with λ > 1. It was found that the interfacial tensions of PLA and PBAT were significantly different when the viscosity ratio was changed, the lowest interfacial tensions (0.12 mN/m) was obtained when the viscosity was 0.77. Additionally, the maximal tensile strength in PLA/PBAT blends were obtained when the viscosity ratio was 0.44, while the maximal impact properties were obtained when the viscosity ratio was 1.95.     

Ternary blends based on poly (ethylene-naphthalate)/glass fibers/nitrile rubber: Preparation,properties and effect of dynamic vulcanization

This work studied the possibility of utilizing nitrile rubber (NBR) to modify the impact properties of poly (ethylene-naphthalate) (PEN). The PEN/NBR ratio used changed from 100/0 to 60/40. At the same time, glass fibers (GF), 40% weight of the PEN component, were used to reinforce the blends to compensate for the loss of mechanical properties of PEN by incorporation of NBR. The results showed that the impact strength of the PEN/GF/NBR blend (PEN/NBR = 60/40) was increased up to 27.6J/m, nearly 5 times higher than that of the neat PEN. Meanwhile, the tensile strength and flexural strength were still maintained at as high as 66.1 MPa and 98.2 MPa, respectively. Dynamic vulcanization further improved the mechanical properties of the PEN/GF/NBR blends, which provided routes to the design of new PEN/elastomer blends. Other properties of the PEN/GF/NBR blends were also investigated in terms of morphology of fractured surface, dynamic mechanical behavior, thermal stability and crystallization, by scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), thermo-gravimetric analysis (TGA) and differential scanning calorimetry (DSC), respectively.     

Preparation and properties of dynamically cured poly(vinylidene fluoride)/silicone rubber blends

Blends of poly(vinylidene fluoride) (PVDF) and silicone rubber (SR) were prepared through dynamic vulcanization. The effects of SR content on crystallization behavior, rheology, dynamic mechanical properties and morphology of the blends were investigated. Morphology characterization shows that the crosslinked spherical SR particles with an average diameter of 2-4 μm form a “network” in the PVDF continuous phase. The dynamic mechanical properties indicate the interface adhesion between PVDF and rubber phase is improved by the dynamic vulcanization. The rheology study shows that with the increase of rubber content the blends pseudoplastic nature is retained, while the viscosity increases, and hence the processability is less good. The incorporation of SR phase promotes the nucleation process of PVDF, leading to increased polymer crystallization rate and crystallization temperature. However, a higher content of SR seems to show a negative effect on the crystallinity of the PVDF component.     

Effects of partial replacement of silicone rubber with flurorubber on properties of dynamically cured poly(vinylidene fluoride)/silicone rubber/flurorubber ternary blends

Blends of poly(vinylidene fluoride) (PVDF), silicone rubber (SR) and flurorubber (FKM) were prepared via peroxide dynamic vulcanization. The effect of FKM loading on the morphology, mechanical properties, crystallization behavior, rheology and dynamic mechanical properties of the PVDF/SR/FKM ternary blends was investigated. A “network” was observed in the PVDF/SR binary blends, which disappeared in the ternary blends, but a core-shell-like structure was formed. The mechanical properties were significantly improved. The Izod impact strength of PVDF/SR/FKM blend with 19 wt% FKM was 18.3 kJ/m², which was 3–4 times higher than the PVDF/SR binary blend. The complex viscosity and storage modulus of the PVDF/SR/FKM blends decreased with increasing FKM content, hence the processability was improved. The increase of FKM content seemed to show a favorable effect on the crystallization of the PVDF component. It promoted the nucleation process of PVDF, leading to increased polymer crystallization rate and higher crystallization temperature. The glass-rubber transition temperature of the PVDF phase moved to a lower temperature.     

Morphology of poly(ethylene oxide)/poly(vinyl acetate) blends

The morphology of poly(ethylene oxide)/poly(vinyl acetate) (PEO/PVAc) blends was examined using small angle X-ray scattering (SAXS) and optical microscopy. The morphological and structural parameters of the blends are dependent on both composition and crystallization conditions. Optical microscopy revealed that blend samples prepared by solution casting crystallized with volume-filling crystals up to a composition of 30/70 wt% PEO/PVAc; at higher PVAc content there was no evidence of crystallization in the temperature range studied. Pure PEO always crystallized with a spherulite-hedrite morphology. The formation of spherulites was relatively favoured at lower crystallization temperatures and by addition of PVAc to PEO. Small angle X-ray intensity profiles were analyzed using a recently developed methodology and it was found that, for a given crystallization temperature, the amorphous and interphase thicknesses increased with increasing PVAc content but that the average crystalline thickness was independent of composition. The morphological and structural properties of the PEO/PVAc blends were attributed to the presence of non-crystallizable material in both the interlamellar and interfibrillar regions.     

Dynamic vulcanization of reclaimed tire rubber and high density polyethylene blends

Dynamic vulcanization of reclaimed tire rubber (RTR) and HDPE blends was reported. The effect of blend ratio, methods of vulcanization, i.e. sulphur, peroxide, and mixed system and the addition of compatibilizer on mechanical, thermal, and rheological properties were investigated. The blend with highest impact strength was obtained from 50/50 RTR/HDPE vulcanized by sulphur. Increasing the RTR content to more than 50% resulted in a decrease in the impact strength of blend, most likely due to the increasing carbon black content. For tensile strength, the presence of rubber and carbon black, however, unavoidably caused a drop in this property. Comparing among three methods of vulcanization, sulphur system seems to be the most effective method. Results from solvent swelling ratio, glass transition temperatures and viscosity indicated that the sulphur vulcanization created the highest degree of cross-link and filler-matrix interaction in the RTR/HDPE blend. Morphology of the blends was also assessed by scanning electron microscopy (SEM).     

Morphology development and crystallization behavior of poly(ethylene terephthalate)/poly(trimethylene terephthalate) blends

The spherulite morphology and crystallization behavior of poly(ethylene terephthalate) (PET)/poly(trimethylene terephthalate) (PTT) blends were investigated with optical microscopy (OM), small-angle light scattering (SALS), and small-angle X-ray scattering (SAXS). The thermal analysis showed that PET and PTT were miscible in the melt over the entire composition range. The rejected distance of non-crystallizable species, which was represented in terms of the parameter δ, played an important role in determining the morphological patterns of the blends at a specific crystallization temperature regime. The parameter δ could be controlled by variation of the composition, the crystallization temperature, and the level of transesterification. In the case of two-step crystallization, the crystallization of PTT commenced in the interspherulitic region between the grown PET crystals and proceeded until the interspherulitic space was filled with PTT crystals. The spherulitic surface of the PET crystals acted as nucleation sites where PTT preferentially crystallized, leading to the formation of non-spherulitic crystalline texture. The SALS results suggested that the growth pattern of the PET crystals was significantly changed by the presence of the PTT molecules. The lamellar morphology parameters were evaluated by a one-dimensional correlation function analysis. The blends that crystallized above the melting point of PTT showed a larger amorphous layer thickness than the pure PET, indicating that the non-crystallizable PTT component might be incorporated into the interlamellar region of the PET crystals. With an increased level of transesterification, the exclusion of non-crystallizable species from the lamellar stacks was favorable due to the lower crystal growth rates. As a result, the amorphous layer thickness of the PET crystals decreased as the annealing time in the melt state was increased.     

Reactive compatibilization of recycled low density polyethylene/butadiene rubber blends during dynamic vulcanization

For reactive compatibilization of the recycled LDPE with butadiene rubber (BR) an equal quantity of few couples of reactive polyethylene copolymer/reactive polybutadiene (1/1) were introduced into the corresponding phases before the dynamic vulcanization. The LDPE/BR thermoplastic dynamic vulcanizates (TDVs) produced using the poly(ethylene-co-acrylic acid), PE-AA/polybutadiene terminated with isocyanate groups, PB-NCO compatibilizing couple with different ratio of functional groups have demonstrated the best mechanical properties and have been characterized by X-Ray analysis and DMTA measurements. For all of systems studied the increasing components compatibility due to the formation of the essential interface layer have been observed. The PB-NCO modifier participates in two processes: it is co-vulcanised with BR in rubber phase and reacts in the interface with the PE-AA dissolved in LDPE. The amorphous phase of LDPE is dissolved by rubber phase, i.e. the morphology with dual phase continuity is formed that provides an improvement of mechanical characteristics of material obtained. The best combination of mechanical characteristics was obtained for LDPE(PE-AA)/BR(PB-NCO), PB-NCO=7.5 wt.% per PB, COOH/NCO=1/1. The tensile strength and an elongation at break for these blends were 3.9 MPa and 353% and for the basic non-compatibilized blend 3.2 MPa and 217%, relatively.     

Structure evolution of bio-based PLA/ENR thermoplastic vulcanizates during dynamic vulcanization processing

The thermoplastic vulcanizates (TPVs) of Polylactide (PLA)/Epoxidized natural rubber (ENR) were prepared by dynamic vulcanization technology. The processing torque, crosslink density, morphology of PLA/ENR blends, and PLA's molecular weight during the processing were investigated by HAAKE rheometer, swelling measurement, scanning electron microscopy (SEM), and gel permeation chromatography (GPC). It was found that the vulcanization of ENR completed at the turning point after torque peak. After the turning point, the torque and crosslink density decreased with the processing time increasing. Moreover, the morphology of PLA/ENR blends showed bi-continuous structure during the dynamic vulcanization processing, and the phase size of PLA/ENR was increased with processing time and temperature. GPC results showed PLA degradation mainly happened after torque turning point. Thermal gravimetric analysis (TGA) results indicated that some parts of PLA would graft on ENR during processing, and the higher the processing temperature, the more the PLA was grafted.     

Radiation degradation of blends polypropylene/poly(ethylene-co-vinyl acetate)

Physicochemical and mechanical characteristics of irradiated electron beam polypropylene/ethylene-vinyl acetate (PP/EVA) blends and individual components were investigated. Although oxidation of alkyl radicals in the blends proceeds slower than in PP, the total oxidation effect monitored by content of oxygen-containing groups shows opposite tendency. Blending with EVA does not affect degree of PP crystallinity. The enthalpy of melting and crystallization of the blends reveal phase separation between dispersed copolymer and PP matrix. In all studied blends, degradation prevails over tendency of EVA to cross-linking.     

Synergistic effect of compatibilizer and sepiolite on the morphology of poly(3-hydroxybutyrate-co-3-hydroxyvalerate)/poly(butylene succinate) blends

Blends of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and poly(butylene succinate) (PBS) with different PHBV/PBS weight ratios (100/0, 75/25, 50/50 and 0/100) were elaborated by melt mixing. The morphological investigation of the different samples, in comparison with that of neat PHBV and neat PBS, pointed out that PHBV/PBS blends form a biphasic system over the whole composition range. Low amount of compatibilizing agent (5 wt%), obtained by grafting maleic anhydride (MA) onto PHBV, i.e. PHBV-g-MA, was used for improving the miscibility between the two components of the blend. The incorporation of a fibrous filler as the sepiolite, easily dispersible in a polymer matrix, was also investigated. The morphology of the different blends as well as the evolution of their material properties were discussed in terms of the sepiolite and compatibilizing agent contents. The dispersion of PBS in the PHBV matrix markedly became finer with incorporation of sepiolite and PHBV-g-MA, due to enhanced interactions between the components. This paper highlighted a synergistic effect induced by the presence of both compatibilizer and sepiolite leading to an improved miscibility of the two blend components. The resulting properties were correlated with the morphology observed for the different blends.     

Influence of gamma irradiation on the ageing characteristics of poly(ethylene-co-vinyl acetate) and poly(ethylene-co-vinyl acetate)/carbon black mixture

In this comparative study, the effect of gamma rays on the ageing characteristics of poly(ethylene-co-vinyl acetate) (EVA) and poly(ethylene-co-vinyl acetate)/carbon black mixture (EVA/CB) was investigated in terms of thermal stability. EVA, containing 13% vinyl acetate (VA), and EVA/CB, containing 13% VA and 1% carbon black (CB), were aged at 85°C in air up to 30 weeks for thermal ageing. Same substances were aged by means of UV light with a wavelength in the vicinity of 259 nm, in air, up to 400 h for UV ageing. Same substances were also irradiated with gamma rays at ambient conditions up to 400 kGy. Following these experiments, samples which had been irradiated with gamma rays, were subjected to thermal and UV ageing under the same conditions as for unirradiated samples. Dynamic thermogravimetry studies were performed for determination of the thermal stabilities of the samples. 10 and 50% mass losses were calculated for the samples from their respective curves. As a result of thermal analysis experiments, it was found that CB dramatically loses its protective property against thermal ageing of EVA after gamma irradiation. On the other hand, gamma irradiation does not have any significant effect on the UV ageing characteristics of EVA and EVA/CB in terms of thermal stability.     

Reactive compatibilization of poly(styrene-Co-maleic anhydride)/poly(phenylene oxide) blends

Primary amine terminated polystyrene (PS-NH₂), with Mn=12,000 g/mol and Mw=23,000 g/mol, was applied as a reactive compatibilizer for poly(styrene-co-maleic anhydride)/poly(phenylene oxide) (SMA/PPO) blends, in which both an impact modifier for the continuous SMA phase, viz. ABS, and the dispersed PPO phase, viz. SEBS, was incorporated. During melt blending, SMA-g-PS copolymers are generated at the interface between the SMA/ABS and the PPO/SEBS phases. The addition of 10 wt % of the reactive PS-NH₂ compatibilizer to a SMA/ABS/PPO/SEBS 30/30/30/10 blend results in a more significant refinement of the dispersed PPO/SEBS particles than 10 wt % of a commercially available, bulky PS-graft-PMMA copolymer with Mn=45,300 and Mw=293,400 g/mol. In addition, PS-NH₂ gives a more pronounced enhancement of the yield stress, the stress at break and the notched Izod Impact than the PS-g-PMMA. On the other hand, the elongation at break is higher in the case of the non-reactive PS-g-PMMA. It was demonstrated that surface imperfections, probably introduced by an observed strongly elastic character due to partial crosslinking of the SMA/ABS phase by difunctional H₂N-PS-NH₂, are responsible for the lower elongation at break for the PS-NH₂ based blends.     

Dynamic mechanical properties of isotactic polypropylene/nitrile rubber blends: Effects of blend ratio,reactive compatibilization,and dynamic vulcanization

The effect of blend ratio and compatibilization on dynamic mechanical properties of PP/NBR blends was investigated at different temperatures. The storage modulus of the blend decreased with increase in rubber content and shows two T_g's indicating the incompatibility of the system. Various composite models have been used to predict the experimental viscoelastic data. The Takayanagi model fit well with the experimental values. The addition of phenolic modified polypropylene (Ph-PP) and maleic modified polypropylene (MA-PP) improved the storage modulus of the blend at lower temperatures. The enhancement in storage modulus was correlated with the change in domain size of dispersed NBR particles. The effect of dynamic vulcanization using sulfur, peroxide, and mixed system on viscoelastic behavior was also studied. Among these peroxide system shows the highest modulus. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 2309–2327, 1997     

Electrospinning of poly(ethylene-co-vinyl acetate)/clay nanocomposite fibers

Poly(ethylene-co-vinyl acetate)/clay nanocomposite fibers were fabricated using electrospinning. The fiber diameters were controlled by varying the polymer/chloroform concentration, which resulted in fibers with diameters ranging from 1 to 15 μm. The clay concentration was varied from 0.35 to 6.6 wt %. Scanning electron microscopy revealed that the fiber diameter increased with increasing clay concentration, whereas beading decreased. Transmission electron microscopy revealed a disruption of the spherulite structures by clay, which is consistent with heterogeneous nucleation. Shear modulus force microscopy indicated a reduction in melting point (T_m) with decreasing diameter for fibers thinner than 15 μm, which was confirmed by temperature dependent X-ray diffraction data. For fibers thinner than 8 μm, the presence of clay further enhanced the reduction of T_m. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2501–2508, 2009     

Miscibility and properties of poly(l-lactic acid)/poly(butylene terephthalate) blends

Binary blends of poly(l-lactide) (PLLA) and poly(butylene terephthalate) (PBT) containing PLLA as major component were prepared by melt mixing. The two polymers are immiscible, but display compatibility, probably due to the establishment of interactions between the functional groups of the two polyesters upon melt mixing. Electron microscopy analysis revealed that in the blends containing up to 20% of poly(butylene terephthalate), PBT particles are finely dispersed within the PLLA matrix, with a good adhesion between the phases. The PLLA/PBT 60/40 blend presents a co-continuous multi-level morphology, where PLLA domains, containing dispersed PBT units, are embedded in a PBT matrix. The varied morphology affects the mechanical properties of the material, as the 60/40 blend displays a largely enhanced resistance to elongation, compared to the blends with lower PBT content.     

Thermal behaviour of styrene butadiene rubber/poly(ethylene-co-vinyl acetate) blends

The thermal behaviour of styrene butadiene rubber (SBR)/poly (ethylene-co-vinyl acetate) (EVA) blends was studied by using thermogravimetry (TG) and differential scanning calorimetry (DSC). The effects of blend ratio, cross-linking systems and compatibilization on the thermal stability and phase transition of the blends were analyzed. It was found that the mass loss of the blends at any temperature was lower than that of the components, highlighting the advantage of blending SBR and EVA. The addition of compatibilizer was also found to improve the thermal stability. DSC studies indicated the thermodynamic immiscibility of SBR/EVA system even in the presence of the compatibilizer. This is evident from the presence of two different glass transition temperatures, corresponding to SBR and EVA phases in both compatibilized and uncompatibilized blends.     

Miscibility and compatibilization of poly(trimethylene terephthalate)/acrylonitrile-butadiene-styrene blends

Poly(trimethylene terephthalate)/acrylonitrile-butadiene-styrene (PTT/ABS) blends were prepared by melt processing with and without epoxy or styrene-butadiene-maleic anhydride copolymer (SBM) as a reactive compatibilizer. The miscibility and compatibilization of the PTT/ABS blends were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), capillary rheometer and scanning electron microscopy (SEM). The existence of two separate composition-dependent glass transition temperatures (T_gs) indicates that PTT is partially miscible with ABS over the entire composition range. In the presence of the compatibilizer, both the cold crystallization and glass transition temperatures of the PTT phase shifted to higher temperatures, indicating their compatibilization effects on the blends.The PTT/ABS blends exhibited typical pseudoplastic flow behavior. The rheological behavior of the epoxy compatibilized PTT/ABS blends showed an epoxy content-dependence. In contrast, when the SBM content was increased from 1 wt% to 5 wt%, the shear viscosities of the PTT/ABS blends increased and exhibited much clearer shear thinning behavior at higher shear rates. The SEM micrographs of the epoxy or SBM compatibilized PTT/ABS blends showed a finer morphology and better adhesion between the phases.     

Electron beam crosslinking of poly(ethylene-co-vinyl acetate)/clay nanocomposites

Effect of electron beam irradiation on the thermal and mechanical properties of poly(ethylene-co-vinyl acetate) (EVA)/clay nanocomposites prepared by melt blending method has been investigated. The hot set test results show that elongation at high temperature under static load decreased with the increase of irradiation dose. The tensile modulus increased continuously with increasing dose. While the tensile strength increased up to 100 kGy, it decreased with further increase in dose. The elongation at break decreased continuously with increasing dose. Thermogravimetric analysis showed that thermal stability of the EVA/clay nanocomposites improved with increasing dose. The improvement in the mechanical and thermal properties is attributed to the formation of radiation-induced crosslinking as evidenced by the gel content results.