Polymer-Filler Interphase Dynamics and Reinforcement of Elastomer Nanocomposites

The effect of polymer-filler interaction on interphase dynamics between filler particles in elastomer nanocomposites and the mechanisms of rubber reinforcement by carbon black (CB) are investigated with different techniques. To determine how polymer-filler interface influences the properties of the system, CB black was modified with the ionic liquid (IL) 1-allyl-3-methylimidazolium chloride (AMIC) and mixed with different, more or less, polar elastomers. For typical diene-elastomers (EPDM, SBR), this modification leads to a decreased polymer-filler coupling strength due to the coverage of active sites at the CB surface by AMIC. This is demonstrated by evaluating the energy site distribution from static gas adsorption isotherms with the polymer analogues gas 1-Butene. However, an improvement of polymer filler coupling was determined in the case of saturated, polar rubbers (HNBR) due to attractive dipolar interactions between the polar units of the polymer and the strongly adsorbed IL at the CB surface. The different couplings affect the polymer-filler interphase dynamics between filler particles, which determines the properties of the filler network and filler-filler bonds. To describe the effect of CB surface modification quantitatively, the Dynamic Flocculation Model (DFM) has been used to calculate polymer- and filler-specific material parameters from cyclic stress-strain measurements. The fitted data deliver a coherent picture of filler-filler- and polymer-filler couplings showing a characteristic dependence on rubber polarity. A confirmation of the effect of surface modification on the strength of filler-filler bonds is obtained by nonequilibrium molecular dynamics (MD) simulations of bond rupture under tension. They also provide indications for a glassy-like behavior of strongly confined polymer layers between attractive walls.     

Structure and properties of star‐shaped solution‐polymerized styrene‐butadiene rubber and its co‐coagulated rubber filled with silica/carbon black‐I: morphological structure and mechanical properties

The morphological structure and mechanical properties of the star‐shaped solution‐polymerized styrene‐butadiene rubber (SSBR) and organically modified nanosilica powder/star‐shaped SSBR co‐coagulated rubber (N‐SSBR) both filled with silica/carbon black (CB) were studied. The results showed that, compared with SSBR, silica powder could be mixed into N‐SSBR much more rapidly, and N‐SSBR/SiO₂ nanocomposite had better filler‐dispersion and processability. N‐SSBR/SiO₂/CB vulcanizates displayed higher glass‐transition temperature and lower peak value of internal friction loss than SSBR/SiO₂/CB vulcanizates. In the N‐SSBR/SiO₂/CB vulcanizates, filler was dispersed in nano‐scale resulting in good mechanical properties. Composites filled with silica/CB doped filler exhibited more excellent mechanical properties than those filled with a single filler because of the better filler‐dispersion and stronger interfacial interaction with macromolecular chains. N‐SSBR/SiO₂/CB vulcanizates exhibited preferable performance in abrasion resistance and higher bound rubber content as the blending ratio of silica to CB was 20:30. Copyright © 2008 John Wiley & Sons, Ltd.     

Effect of high-temperature curing on the crosslink structures and dynamic mechanical properties of gum and N330-filled natural rubber vulcanizates

The effects of high-temperature curing and overcuring on the cure characteristics, crosslink structure, physical properties and dynamic mechanical properties (DMPs) of gum and carbon black (N330) filled natural rubber (NR) vulcanizates cured with conventional (CV), semi-efficient (SEV) and efficient (EV) cure systems, which have about the same total crosslink densities under a moderate curing temperature of 150°C, were investigated. The gum NR vulcanizates cured with CV, SEV and EV curing systems have about the same glass transition temperature (T_g) and tan δ values below the temperature of about 0°C, but showed some apparent differences in the tan δ values increasing in the order CVG′ and tan δ values above T_g higher than those of the gum NR vulcanizates.

High-temperature curing and overcuring cause decreases to various extents in the cure plateau torque, Shore A hardness, 300% modulus and tensile strength, and lead to apparent changes in the DMPs. Typically, there is an increase in T_g of all three kinds of gum and N330-filled NR vulcanizates because of changes in the total crosslink densities and crosslink types. The CV vulcanizates show the most significant change in cure characteristics, physical properties and DMPs since the highest content of polysulfidic crosslinks appears in the CV vulcanizate, causing the highest level of reversion and having a dominant effect on the properties.     

Comparison of the mechanical properties at similar hardness level of natural rubber filled with various reinforcing-fillers

Commercially, the alteration of a rubber formulation is usually made in such a way as to keep the hardness of the rubber product constant. This is because a specific hardness of the rubber product sets the limit to its practical applications. Therefore, in this paper, natural rubber (NR) vulcanizates containing various fillers were prepared to have the same hardness level, and their mechanical properties were compared and related to the degree of filler dispersion. The results show that higher amounts of carbon black (CB) and silica are needed for CB- and silica-filled natural rubber vulcanizates to achieve the same hardness value as a NR vulcanizate containing 6 phr of montmorillonite clay. At equal loading of fillers, clay-filled vulcanizate exhibits higher modulus, hardness, tensile strength and compression set, but lower heat build-up resistance and crack growth resistance than those of the vulcanizates containing conventional fillers. For the vulcanizate having the same hardness value, CB-filled vulcanizate gives the better overall mechanical properties followed by the clay-filled and silica-filled vulcanizates, respectively. The explanation is given as the better dispersion of carbon black, as can be seen in the SEM micrograph.     

Activity of fillers in elastomer networks of different structure

The paper deals with interactions between low molecular weight substances and silica. Activity of SiO₂ towards ethylene-propylene-diene rubber (EPDM) also depends on the kind of crosslinking system used. Calcium carbonate, the filler exhibiting low interactions with elastomers does not show any changes in activity, due to application of different crosslinking systems. In our opinion, the observed increase of the fillers activity results from the modification of elastomer chains by crosslinking agents, influence of the latter on the formation of its own network (the so called “structure”) in the elastomer matrix, and above all from nanoheterogeneous distribution of network crosslinks in vulcanizates. The non Gaussian probably bimodal distribution of crosslinks is likely to influence positively properties of elastomers. A similar effect is observed in peroxide vulcanizates of EPM produced with the use of the crosslinking coagents of polar nature. Behaviour of different kinds of carbon black in natural rubber (NR) crosslinked with dicumyl peroxide (DCP), sulphur donors or sulphur with accelerators is discussed. Reinforcing action of carbon black, particularly the active ones, showed to be more effective in sulphur than in peroxide vulcanizates.     

Compression stress relaxation in carbon black reinforced HNBR at low temperatures

Findings of a study of stress relaxation behaviour of hydrogenated nitrile butadiene rubber (HNBR) at nominal compressive strains up to 0.4 and temperatures above and below the glass transition temperature T_g are reported. Two formulations of a model HNBR with 36% acrylonitrile content and carbon black (CB) loading of 0 and 50 phr were investigated. The relaxation function of HNBR is found to be independent of strain at temperatures right above the T_g or at times longer than 10⁻³ s for the deformations employed. CB imparts higher long-term stiffness and also larger relaxation strength at times longer than 10⁻⁴ s to the HNBR, but it does not affect the relaxation behaviour of the rubber in the time span from 10⁻³ – 10⁴ s. In addition, the relationship between the strain energy function of HNBR and temperature is demonstrated to have a complex concave-downward shape which is affected by two competing contributions of entropy elasticity and the stress relaxation.     

A new approach to visualizing the carbon black/natural rubber interaction layer in carbon black-filled natural rubber vulcanizates and to elucidating the dependence of mechanical properties on quantitative parameters

The viscoelastic behavior of carbon black (CB)-filled natural rubber (NR) vulcanizates is explained for the first time by applying a two-phase mixing law, excluding the CB phase, to the volume fraction of the CB/NR interaction layer (CNIL). For CB loadings of 20 phr or less, the CNIL of local CB aggregates induces the reinforcement effect of a series mechanical model of the mixing law. In contrast, for CB loadings of 30 phr or more, the CNIL that forms the CB network (CBN) generates the reinforcement effect of a parallel mechanical model of the mixing law. Therefore, the model of the mixing law presumably changes from a series mechanical model before CBN formation to a parallel one after the network forms. Additionally, employing this fraction, a transition caused by CBN formation was investigated.     

Cut growth and abrasion behaviour,and morphology of natural rubber filled with MWCNT and MWCNT/carbon black

Various amounts of predispersed multi-wall carbon nanotubes (MWCNT) were mixed with natural rubber (NR), with and without carbon black (CB), for preparing MWCNT-filled NR (NC) and MWCNT/CB-filled NR (NH) vulcanizates. All NH vulcanizates contained 30 phr CB and the amount of MWCNT for both NC and NH was varied from 0 to 8 phr. Helium ion microscopy (HIM) and FE-SEM images showed that MWCNT in the NH was dispersed much better than in the NC. Additionally, the well dispersed CB and MWCNT in the NH functioned synergistically in promoting an increase in longitudinal crack growth, leading to enhancement of edge-cut tensile strength (CTS) with increasing MWCNT loading. In contrast, all NC specimens ruptured in a simple lateral direction relating to their lower CTS. Results also revealed that abrasion resistance of the NH was not significantly changed with increasing MWCNT, whereas that of the NC increased. Nevertheless, abrasion resistance of both vulcanizates showed good correlation with the average value of ridge spacing on their abraded surfaces. It was also found that tensile strength of the NH was almost unchanged when the MWCNT loading was increased because the reinforcement by CB predominates over the MWCNT. However, 100% modulus and hardness of both NC and NH increased with increasing MWCNT content.     

Elastic recovery after compression in HNBR at low and moderate temperatures: Experiment and modelling

Elastic recovery after compression or compression set is one of the key indicators of elastomer performance in sealing applications, such as O-rings in flange joints. In this work, findings of a study of the compression set property of a hydrogenated nitrile butadiene rubber (HNBR) at temperatures above and below the glass transition temperature T_g are presented. The compression set in the elastomer is found to increase with cooling up to 100% at the glass transition temperature and decrease with time after unloading even at temperatures below T_g. The effects of reinforcing filler (carbon black) and the initial compression time are also considered. Equivalence of time and temperature effects on the compression set of the elastomers is then demonstrated. A viscoelastic model describing the time-temperature variation of the compression set is proposed and verified by finite element analysis (FEA) and experimental results. It is shown that modelling captures well the experimental behaviour of the elastic recovery of the studied HNBR at ambient and low temperatures.     

交联剂用量对PMVS/CB复合材料压阻特性的影响

本文研究交联剂用量对PMVS/CB导电复合材料单轴压阻特性的影响, 并讨论PMVS交联密度与复合体系单轴压阻性能之间的关系.     

Interfaces in Composites. Reinforcement of Elastomers by Carbon Black

Basic features of carbon black-aggregation of particles into structure, particle size and morphology, and surface activity-are reviewed. Carbon black reinforcement of vulcanizates is first examined in the example of tearing, and the influence of hysteresis is considered. The dynamic properties of vulcanizates containing two major types of reinforcing carbon black are compared.

While particle size gives the best correlation with tensile strength of vulcanizates, surface activity is shown to be the key to reinforcement. The role of these properties of carbon black in dissipating rupture energy is discussed.

The relation between work to tensile break and hysteresis to break in gum rubbers can be applied to black-reinforced vulcanizates by use of a strain amplification factor. The complication introduced by stress-softening is explained in terms of localized stress relaxation. Abrasion reinforcement can also be explained in terms of hysteresis.

The Flory-Rehner relationship of modulus of elasticity of swollen vulcanizates to physically-effective cross-linking applies to unswollen vulcanizates only after prestressing. Black-reinforced vulcanizates involve application of the strain amplification factor.

The concept of mobile linkages to rubber chains at the surface of black particles is related to the influence of strain magnification and strain rate magnification in the reinforcing mechanism. These linkages result in formation of “shell” rubber adjacent to carbon black particles. The slippage of rubber chains relative to carbon black aggregates allows stress-sharing by highly-stressed chains. Bound rubber results from reaction of elastomer free radicals generated during mastication with carbon black.

There is a relation between bound rubber and reinforcement which is fully developed only after vulcanization. Formation of bound rubber results from the surface activity of carbon black rather than its structure. Its contribution to reinforcement of the vulcanizate may be as important as cross-linking.     

Carbon–silica dual‐phase filler,a new‐generation reinforcing agent for rubber. Part VI. Time–temperature superposition of dynamic properties of carbon–silica‐dual‐phase‐filler‐filled vulcanizates

Dynamic properties such as shear modulus, loss modulus, and loss factor were obtained at a low strain amplitude over a wide range of frequencies and temperatures on vulcanizates filled with carbon black, silica, and carbon–silica dual‐phase filler. The data were shifted along the frequency scale. Instead of a single smooth master curve, a pseudomaster curve with a feather‐like structure is obtained. This effect is especially pronounced for the loss factor. Multiple factors may be responsible for this. Among others, filler networking and polymer–filler interaction may play a dominant role. The effect of the carbon–silica dual‐phase filler on the overall dynamic properties of the vulcanizates is similar to that of silica. Their tan δ values are much lower at lower frequencies and are relatively higher at higher frequencies. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1240–1249, 2000     

Influence of carbon black on the properties of plasticized poly(lactic acid) composites

Using acetyl tributyl citrate (ATBC) and poly(1,3-butylene adipate) (PBA) as the plasticizer of poly(lactic acid) (PLA) and carbon black (CB) as reinforced filler, high performance composites were prepared in melting blend. Fourier transform infrared spectroscopy revealed that the interaction existed between PLA and CB, and plasticizer could improve this interaction. The rheology showed that plasticizer could obviously improve the fluidity of the composites, but just the reverse for CB. Scanning electron microscopy revealed that the addition of plasticizer facilitated the dispersion of the CB in PLA. With the increasing of CB content, the enforcement effect, storage modulus and glass transition temperature increased. The elongation at break of PLA/PBA (30 wt%) could be above 600%, which was higher than the same weight ATBC plasticized PLA. Moreover, CB could restrain the thermally induced migration of plasticizer in plasticized PLA. Compared with ATBC, PBA was a thermal stable plasticizer for PLA.     

Effects of gamma-radiation on natural rubber vulcanizates under tension

The effect of γ-radiation on natural rubber vulcanizates under mechanical strain has been investigated with reference to the effect of antidegradants, fillers and vulanization system. Samples were irradiated in the dose range of 5–15 Mrad in air at room temperature (25°C) at a rate of 0.3 Mrad/h. Sol content and volume fraction of vulcanizates were also determined to gain insight into the network structure of the irradiated vulcanizates. Natural rubber vulcanizates undergo molecular scission which in effect cause a decrease in tensile strength. Generally the 300% modulus increases, the increment being more prominent at lower radiation dose. The fall in tensile strength is also high at higher doses of radiation. Carbon black and antidegradants protect rubber from γ-radiation.     

原位接枝炭黑/天然橡胶复合材料的制备及性能

采用原位固相接枝方法,使在高温和强剪切作用下降解的天然橡胶接枝到炭黑表面.通过对接枝前后炭黑填充天然橡胶的性能对比发现,原位接枝炭黑不但能提高天然橡胶的硫化速度,还能提高拉伸强度,定伸应力和撕裂强度等;动态力学性能的测试结果表明接枝炭黑填充的天然橡胶中接枝炭黑网络化程度较低,这些结果主要归因于接枝炭黑在橡胶基体中分散性的改善及炭黑与橡胶之间作用力的增加.     

Thermoelectric behavior (PTC) of carbon black‐containing TPX/UHMWPE and TPX/XL‐UHMWPE blends

This article describes the structure and electrical performance of positive‐temperature‐coefficient/negative‐temperature‐coefficient (PTC/NTC) effects of the following three‐component blends: poly(4‐methyl pentene‐1)/ultra‐high molecular weight polyethylene/carbon black (TPX/UHMWPE/CB), poly(4‐methyl pentene‐1)/crosslinked‐ultra‐high molecular weight polyethylene/carbon black (TPX/XL‐UHMWPE/CB), and γ‐irradiated, compression‐molded plaques of these blends. CB particles are preferentially attracted to the UHMWPE and XL‐UHMWPE particles, which constitute the dispersed phase within the TPX matrix, but practically cannot or can only very slightly penetrate them because of their extremely high viscosity. Thus, CB particles initially form conductive networks on the UHMWPE phase; this is followed by distribution in the TPX matrix, electrically connecting the CB‐covered UHMWPE particles. This unusual CB distribution results in a reduced percolation threshold of all blends. A double‐PTC effect is exhibited by the XL‐UHMWPE‐containing samples. Irradiation of compression‐molded plaques improves their thermoelectric behavior by amplifying the PTC effect and reducing the NTC effect. A schematic model of the double‐PTC effect is suggested, describing the morphological changes of 70TPX/30XL‐UHMWPE/CB blends at different stages of heating with respect to their thermoelectric behavior. Irradiation of TPX/UHMWPE/CB plaques converts these systems into high‐intensity PTC materials free of the NTC effect. © 2001 John Wiley & Sons, Inc. J Polym Sci B Part B: Polym Phys 39: 1415–1428, 2001     

对苯乙烯磺酸钠改性炭黑对天然橡胶胶乳力学性能的影响

在Haake转矩流变仪的热机械作用下,用对苯乙烯磺酸钠(NASS)对炭黑进行预处理,制备了在水介质中具有优异的分散稳定性的亲水性纳米炭黑粒子(PNASS-CB),并将其直接用于天然橡胶胶乳的补强研究.1HNMR和FT-IR结果表明NASS在炭黑表面成功聚合包覆,用热重分析方法计算其包覆率为8.1 wt%,接枝率为2.5 wt%.亲水性炭黑的表面自由能降低,同时,Payne效应和结合胶含量表明亲水性炭黑粒子与橡胶的相互作用强于亲水性炭黑粒子之间的相互作用.因此,亲水性炭黑/天然橡胶胶乳复合材料的硫化时间变短,转化速度加快,硫化胶的撕裂强度提高了85%,拉伸强度提高了30%,断裂伸长率提高了20%.     

Annealing-induced rheological and electric resistance variations in carbon black-filled polymer melts

Annealing-induced viscoelastic and electric conduction variations were traced by simultaneous measurement of resistance and dynamic modulus to carbon black (CB)-filled high-density polyethylene, polystyrene, and polypropylene at elevated temperatures. The resistance decay during annealing the melts is closely related to terminal relaxation of polymer chains and the temperature-mediated interfacial tension between CB and the matrix. On the other hand, a time–temperature–concentration superposition principle was disclosed to evolution of dynamic modulus for the filled melts at different temperatures and CB volume fractions. Annealing the filled melts causes a liquid-to-solid-like transition and the differences in kinetic constant for evolution of dynamic modulus among the three systems at the same condition are involved in interfacial tension.     

Properties of a carbon filled cyclic olefin copolymer

This article investigates electrical conductivity and rheological aspects of cyclic olefin copolymer (COC) composites containing both carbon fiber (CF) and carbon black (CB) at various concentrations. The different formulations of carbon filled COC were compression molded in such a manner that the formed circular sheets exhibited preferred in‐plane filler orientation. Through‐plane and in‐plane conductivity were measured by 2‐probe and 4‐probe methods, respectively, while an ARES rheometer in dynamic mode was employed to measure the storage modulus and complex viscosity. It was found that formulations with CF:CB ratios around 3 and where the CB content was close or below its critical percolation concentration resulted in higher electrical conductivity while maintaining the viscosity of the composite at a level acceptable for polymer processing machinery. For those composites containing both fillers, collaborative associations between the CB and CF fillers were found in the established percolating network structure, producing measured conductivities which exceeded the estimated values by the additive rule by up to sixfold. An empirical expression to handle hybrid filler systems is proposed in this work based on the standard percolation model. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1808–1820, 2007     

The effect of hot air exposure on the mechanical properties and carbon dioxide permeability of hydrogenated nitrile butadiene rubber (HNBR) with varying carbon black content

The effect of hot air exposure at 150 °C for up to 12 weeks (ca. 2000 h) on the properties of hydrogenated nitrile butadiene rubber (HNBR) compounds with varying degrees of carbon black content was investigated and reported in this paper. The composition of the HNBR was varied with 0, 10, 30 or 50 PHR carbon black. The tensile properties, hardness, density, solvent saturation swelling and carbon dioxide permeability of these specimens was investigated before and after exposure in a hot air oven. Correlations between these results are reported for the compounds considered in this work. These correlations illustrate how the changes in performance which would require test samples of specific geometries (such as tensile modulus or gas permeation) might in some cases be predicted by tests which do not require exact geometries (such as density or surface hardness), for the materials investigated in this paper.